SHISHA DEVICE WITH ACTIVE COOLING FOR ENHANCED AEROSOL CHARACTERISTICS
20200337369 · 2020-10-29
Inventors
- Robert EMMETT (Neuchâtel, CH)
- Jean-Pierre SCHALLER (Genève, CH)
- Ana Isabel Gonzalez Florez (St-Sulpice, CH)
- Jakub Bialek (Echandens, CH)
Cpc classification
F25B21/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2321/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B05B7/1666
PERFORMING OPERATIONS; TRANSPORTING
B05B7/168
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A shisha device comprises a cooling element (13) disposed along an airflow channel to cool an aerosol. The cooling re) element unit utilizes active cooling and may additionally utilize passive cooling. The cooling element may comprise a conduit (21) comprising a thermally conductive material. The cooling element may be integrally formed with an accelerating element (14) disposed along the airflow channel. Cooling may occur before or during acceleration of the aerosol by the accelerating element. The cooling may contribute to the condensation in the aerosol.
Claims
1-16. (canceled)
17. A shisha device comprising: a vessel defining an interior for housing a volume of liquid, the vessel comprising a head space outlet; an aerosol-generating element for receiving an aerosol-forming substrate, the aerosol-generating element in fluid communication with the interior of the vessel via an airflow channel, the airflow channel extending into the interior of the vessel from the aerosol-generating element; a cooling element along the airflow channel between the aerosol-generating element and the vessel, the cooling element configured to cool aerosol in the airflow channel that flows through the cooling element and couplable to a power source to provide active cooling to transfer heat away from the airflow channel; and an accelerating element along the airflow channel between the aerosol-generating element and the vessel, the accelerating element configured to accelerate aerosol in the airflow channel that flows through the accelerating element.
18. A shisha device according to claim 17, wherein at least a portion of the cooling element and the accelerating element integrally form a nozzle.
19. A shisha device according to claim 17, wherein the shisha device defines a resistance to draw along the airflow channel of 45 mmWG or less.
20. A shisha device according to claim 17, further comprising a chamber along the airflow channel between the vessel and the accelerating element, the chamber configured to receive aerosol after being accelerated.
21. A shisha device according to claim 20, wherein the cooling element is at least partially or entirely disposed between the chamber and the aerosol-generating element.
22. A shisha device according to claim 17, wherein the cooling element is further configured to provide passive cooling.
23. A shisha device according to claim 22, wherein the cooling element comprises one or both of a thermally conductive material and a heat sink.
24. A shisha device according to claim 17, wherein the cooling element comprises at least one of: a conduit comprising a heat pump, a fan, a cooling receptacle having an interior volume for liquid disposed adjacent to the airflow channel, a water block, and a liquid pump.
25. A shisha device according to claim 17, wherein the cooling element comprises a conduit, wherein the conduit and the accelerating element comprise one or more materials having thermal diffusivities of 10.sup.6 m.sup.2/s or greater.
26. A shisha device according to claim 17, wherein the cooling element comprises a cooling receptacle, wherein the cooling receptacle is configured to evaporate liquid disposed in the interior volume and transfer the evaporated liquid outside of the vessel.
27. A shisha device according to claim 17, wherein the cooling element comprises: a cooling receptacle; and at least one of a heatsink and a water block, wherein one or both of the heatsink and the water block are in fluid communication with the interior volume of an cooling receptacle.
28. A shisha device according to claim 17, wherein the cooling element is configured to preheat air that flows into the aerosol-generating element.
29. A shisha device according to claim 20, wherein the chamber comprises a main chamber in fluid communication with the accelerating element, wherein the main chamber is sized and shaped to allow deceleration of the aerosol in the main chamber when the aerosol exits the accelerating element and enters the main chamber.
30. A shisha device according to claim 27, wherein the accelerating element comprises a first aperture proximal to the aerosol-generating element and a second aperture between the first aperture and the main chamber, wherein aerosol flows into the accelerating element through the first aperture and out of the second aperture into the main chamber, wherein the first aperture has a relatively larger diameter than the second aperture.
31. A shisha device according to claim 17, wherein the aerosol-generating element is configured to heat an aerosol-forming substrate to generate an aerosol from the aerosol-forming substrate without combusting the aerosol-forming substrate.
Description
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[0178] The chamber 16 is in fluid communication with a vessel 17. Indeed, the aerosol-generating element 11 is in fluid communication with the chamber 16 and a vessel 17, by means of a main conduit 21, as illustrated in the example shown in
[0179] Generated aerosol may flow through the aerosol-generating element 11, through the air flow channel via the cooling element 13, the accelerating element 14, the chamber 16 and the main conduit 21 into the lower volume 19. The aerosol may pass through liquid in the lower volume 19 and rise into the upper volume 18. Puffing by a user on a mouthpiece of the hose 20 may draw the aerosol in the upper volume 18 through the head space outlet 15, into the hose 20 for inhalation. The cooling element 13 is arranged to cool an aerosol generated by the aerosol-generating element 11 as the aerosol flows through the airflow channel. The cooling element 13 is arranged to cool the aerosol as the aerosol flows through the cooling element 13 or through a portion of a main conduit 21 connected to or surrounded by the cooling element 13. The cooling element 13 may be coupled about the main conduit 21. The cooling element 13 may be integrally formed with the main conduit 21.
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[0182] The cooling element 30 comprises a height 37 suitable for use in a shisha device, such as about 100 mm. Each respective heated and cooled surface 35, 36 of the heat pump 34 comprises a height 38 and width 39 defining a surface area suitable for use in a shisha device. The height 38 and width 39 may each comprise about 30 mm.
[0183] A fan (not shown) may be placed proximal to the heated side 36 of the heat pump 34 in order to provide appropriate ventilation of the cooling element 30. The fan may be arranged to be activated when a temperature of the heated side 36 exceeds a pre-selected maximum value.
[0184]
[0185] A wall 46 of the cooling receptacle 43 comprises a porous material, such as a porous clay or foamed silica, to facilitate evaporation of the cooling liquid 44. The cooling liquid 44 is also in fluid communication with an external liquid source or cooling component, such as a water block, through one or more ports 45a, 45b. The one or more ports, such as an inlet port 45a and an outlet port 45b may channel the cooling liquid 44 into or out of the receptacle 43 by capillary action. A cooling airflow 22 may be used to facilitate evaporation of the liquid 44 through the porous wall 46 of the receptacle 43 to transfer heat away from the interior of the cooling receptacle 43 and therefore away from an aerosol flowing through the airflow channel past the cooling element 40. The cooling receptacle 43 is provided with a geometry which encourages such cooling airflow 22 to act as a natural fan. In such an embodiment, ambient air may ventilate a heated external surface of the cooling receptacle 43 with each puff of a user.
[0186] Optionally, a fan (not shown) may be placed in the proximity of the heated external surface of the cooling receptacle 43 in order to provide appropriate ventilation of the cooling element 40. The fan may be arranged to be activated when a temperature of the heated external surface exceeds a pre-selected maximum value.
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[0189] Referring now to
[0190] The device 100 also comprises an aerosol-generating element 130. The aerosol-generating element 130 comprises a receptacle 140 configured to receive a cartridge 150 comprising an aerosol-forming substrate (or receive aerosol-forming substrate that is not in a cartridge). The aerosol-generating element 130 also comprises a heating element 160. The heating element 160 may be an electrical heating element. In some embodiments, such as the embodiment illustrated by
[0191] Not all components (such as a cooling element) are shown for purposes of brevity and clarity. However, a cooling element is included or disposed between any of the components downstream of the cartridge 150 and upstream of the outlet 195. In some embodiments, the cooling element may at least partially include, or be disposed proximate or adjacent to, the chamber 200.
[0192] The aerosol flows from the chamber 200 through a conduit 190 into the vessel 117 via an outlet 195 of the conduit 190 below the level of the liquid 119. An airflow channel is therefore defined between the aerosol-generating element 130 and the vessel 117 and is defined by at least the chamber 200 and the conduit 190. The aerosol bubbles through the liquid 119, rises up into a headspace in the vessel above the liquid 119 and exits the vessel 117 through the headspace outlet 115 of the vessel 117. A hose 120 is coupled to the headspace outlet 115 to carry the aerosol to the mouth of a user. The hose 120 comprises a mouthpiece 125. The mouthpiece 125 may be coupled to the hose 120 or may form an integral part of the hose 120.
[0193] An air flow path of the device, in use, as above described, is depicted by thick arrows in
[0194] In some embodiments, such as the embodiment illustrated by
[0195] The control electronics 131 and a power supply 132 may be located in any suitable position relative to the aerosol generating element 130. In some embodiments, the control electronics 131 and the power supply 132 may be provided in a lower portion of the element 130 as depicted in
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[0197] Not all components (such as a cooling element) are shown for purposes of brevity and clarity. However, a cooling element is included upstream of the chamber 230. In some embodiments, the cooling element may at least partially include, or be disposed proximate or adjacent to, the inlet 220.
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[0199] Not all components (such as a cooling element) are shown for purposes of brevity and clarity. However, a cooling element is included upstream of the chamber 230. In some embodiments, the cooling element may at least partially include, or be disposed proximate or adjacent to, the lower part 133 or the inlet 220.
[0200] In the embodiment depicted in
[0201] In the example depicted in
[0202] Examples of the shisha device were made and tested for aerosol production and compared to a shisha device without a cooling element. In order to test the aerosol production using TAM, the following measurement was performed. A cartridge including an aluminium housing coupled to a wound-wire heating element was provided. The wound-wire element included a ceramic cylinder having an internal diameter of 27.990.01 mm, a length of 41.5 mm, and a thickness of ceramic of 3 mm. The ceramic was obtained from Corning GmbH, Wiesbaden, Germany, under the trade designation MACOR. The cartridge was filled with 10 g of commercially available Al-Fakher molasses (aerosol-forming substrate) was heated using the wound-wire heating element (aerosol-generating element) set at a constant temperature of 180 C. (Example 2) or 200 C. (Example 1). The generated aerosol was passed through a nozzle (accelerating element). The generated aerosol was collected using a total of 10 Cambridge pads whose weight was recorded before and after the experience. Only two of the ten Cambridge pads collected the generated aerosol at a given moment. The total duration of the experiment was designed to correspond to 105 puffs. Every 20 puffs, a check valve ensured that the aerosol was diverted to the correct pair of Cambridge pads. In order to simulate the desired puffing experience, four programmable dual syringe pumps (PDSP) manufactured by Mechatronic AG, Darmstadt, Germany, were used simultaneously to create the following puffing regime: [0203] Puff volume: 530 ml [0204] Puff duration: 2600 ms [0205] Duration between puffs: 17 s
[0206] In order to measure temperature, the wound-wire heating element was operated at a temperature of 200 C. A thermocouple (temperature sensor) was placed on the nozzle near the cooling element to approximate the temperature inside the cavity of the nozzle. The thermocouple was a K-type thermocouple. Temperatures were measured as a function of time over a span of about 38 minutes. During the first 4 minutes, described as the preheat time, the temperature of the heating element rose, and the puffing was not yet activated. It was observed that, the temperature inside the cavity increased rapidly once the puffing was activated and aerosol passed through the nozzle and decreased once the aerosol was no longer present. Due to the inherent lack of reliability to measure the temperature of an aerosol, the curves of the temperature versus time graphs were corrected to display only the temperature readings obtained when no aerosol was being puffed.
[0207] In Example 1, the role of diffusion was tested. Two nozzles were made of different materials, one made of epoxy resin and the other made of aluminium (cooling element having a conduit comprising a thermally conductive material). The epoxy resin was a high temperature epoxy resin obtained from Formlabs, Berlin, Germany. The aluminium has a relatively higher thermal diffusivity than the epoxy resin. The thermal diffusivities are 10.sup.7 m.sup.2/S for epoxy resin and 9.7*10.sup.5 m.sup.2/s for aluminium. The most restrictive cross-sectional diameter of each nozzle was about 1.6 mm, which resulted in an RTD of about 46 mmWG for each nozzle. No active cooling was used.
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[0210] In Example 2, a nozzle (accelerating element) of epoxy resin was made as described in Example 1. Around the nozzle, a cooling jacket (cooling receptacle) was placed with a diameter of 30 mm and a height of 30 mm filled with dry ice (temperature of about 80 C.). One thermocouple was placed on the nozzle below the cooling jacket.
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[0212] The wound-wire heating element was operated at a temperature of 200 C. Temperatures were recorded with and without cooling jacket as a function of time. For the nozzle with cooling, during the preheat time, the temperature 79 inside the cavity was about 40 C. Once the puffing is activated, the temperature 79 was stable at about 10 C. For the nozzle without cooling, during the preheat time, the temperature 80 inside the cavity was about 20 C. It was observed that during the 17 seconds available between puffs, the temperature 80 inside the nozzle cavity was stable at about 40 C. The temperature difference between the nozzles was about 30 C. cooler for the nozzle with cooling compared to the nozzle without cooling.
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[0214] The specific embodiments described above are intended to illustrate the invention. However, other embodiments may be made without departing from the scope of the invention as defined in the claims, and it is to be understood that the specific embodiments described above are not intended to be limiting.
[0215] As used herein, the singular forms a, an, and the encompass embodiments having plural referents, unless the content clearly dictates otherwise.
[0216] As used herein, or is generally employed in its sense including and/or unless the content clearly dictates otherwise. The term and/or means one or all the listed elements or a combination of any two or more of the listed elements.
[0217] As used herein, have, having, include, including, comprise, comprising or the like are used in their open-ended sense, and generally mean including, but not limited to. It will be understood that consisting essentially of, consisting of, and the like are subsumed in comprising, and the like.
[0218] The words preferred and preferably refer to embodiments of the invention that may afford certain benefits, under certain circumstances. However, other embodiments may also be preferred, under the same or other circumstances. Furthermore, the recitation of one or more preferred embodiments does not imply that other embodiments are not useful, and is not intended to exclude other embodiments from the scope of the disclosure, including the claims.