RAILWAY SWITCH MECHANISM AND METHOD FOR OPERATING A RAILWAY SWITCH MECHANISM
20200340186 ยท 2020-10-29
Inventors
Cpc classification
B61L5/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The disclosure relates to railway switch mechanism comprising a first switch blade and/or first switch frog rail segment that is vertically displaceable by means of a first displacement mechanism in order to establish a vertical switch movement of the first switch blade and/or first switch frog rail segment between an upper and lower switch state; and a second switch blade and/or second switch frog rail segment that is vertically displaceable by means of a second displacement mechanism in order to establish a vertical switch movement of the second switch blade and/or second switch frog rail segment between an upper and lower switch state. The disclosure also relates to a corresponding method for operating such a railway switch mechanism.
Claims
1. A railway switch mechanism comprising: a first switch blade and/or first switch frog rail segment that is vertically displaceable by means of a first displacement mechanism in order to establish a vertical switch movement of the first switch blade and/or first switch frog rail segment between an upper and lower switch state; and a second switch blade and/or second switch frog rail segment that is vertically displaceable by means of a second displacement mechanism in order to establish a vertical switch movement of the second switch blade and/or second switch frog rail segment between an upper and lower switch state, wherein each of the first and second displacement mechanisms comprises: a motion control arrangement configured for providing vertical displacement of an associated switch blade or switch frog rail segment in response to horizontal displacement of at least one lower motion control member, and at least one pair of cooperating upper and lower load-carrying members that are configured to be in contact with each other and transmit load from the associated switch blade or switch frog rail segment to the lower load-carrying member via the upper load-carrying member when the associated switch blade or switch frog rail segment is in the upper switch state.
2. The railway switch mechanism according to claim 1, wherein the at least one pair of cooperating upper and lower load-carrying members are configured to be not in contact with each other at least partly along a displacement path of the upper and lower load-carrying members from the upper switch state to the lower switch state.
3. The railway switch mechanism according to claim 1, wherein the motion control arrangement, for enabling a vertical switch movement of the first or second switch blade or first or second switch frog rail segment from the lower switch state to the upper switch state, is configured for: providing upward vertical displacement of an associated switch blade or switch frog rail segment beyond the upper switch state, such that a downward-facing load-carrying surface of an upper load-carrying member is located vertically offset from a upward-facing load-carrying surface of a lower load-carrying member, and subsequently providing downward vertical displacement of the associated switch blade or switch frog rail segment to the upper switch state, in which the downward-facing load-carrying surface of the upper load-carrying member contacts and enables load transmission from the associated switch blade or switch frog rail segment to the upward-facing load carrying surface of the lower load-carrying member.
4. The railway switch mechanism according to claim 1, wherein the railway switch mechanism further comprises a support frame in which each of the first and second displacement mechanisms are located, wherein the support frame has a bottom and at least two substantially longitudinal side walls carrying first and second outer rails and enclosing the first and second displacement mechanisms, and wherein each of the first and second displacement mechanisms is fastened to the support frame.
5. The railway switch mechanism according to claim 4, wherein the support frame is provided with an electrical heating mechanism located near each of the first and second stationary lateral support structures.
6. The railway switch mechanism according to claim 1, wherein the first and second displacement mechanisms are driven by a first and second driving members, respectively, and wherein the railway switch mechanism further comprises a single power source that simultaneously drives both the first and second driving members.
7. The railway switch mechanism according to claim 1, wherein the at least one pair of cooperating upper and lower load-carrying members comprises a locking arrangement for mutually interlocking the upper and lower load-carrying members in the upper switch state for preventing relative vertical motion, preferably relative vertical and transverse motion, between the upper and lower load-carrying members in the upper switch state.
8. The railway switch mechanism according to claim 1, wherein the motion control arrangement further comprises at least one upper motion control member, wherein the at least one lower motion control member and the at least one upper motion control member are configured to interact for translating a substantially horizontal displacement of the at least one lower motion control member to a substantially vertical displacement of the at least one upper motion control member, and wherein the at least one upper motion control member is directly or indirectly fastened to the first or second switch blade or first or second switch frog rail segment, such that the first and second switch blades or first or second switch frog rail segment can be selectively positioned in an upper and lower switch state by substantially horizontal displacement of the at least one lower motion control member.
9. The railway switch mechanism according to claim 1, wherein the at least one lower motion control member is configured to interact with the at least one upper motion control member via at least one inclined sliding surface or via at least one pivoting joint.
10. The railway switch mechanism according to claim 1, wherein one of the at least one lower motion control member and at least one upper motion control member comprises a guide track with an inclined path, and the other of the at least one lower motion control member and at least one upper motion control member comprises a guide member arranged to be guided by the guide track.
11. The railway switch mechanism according to claim 1, wherein the at least one lower motion control member is configured to be displaced in a direction substantially parallel to a longitudinal direction of the first or second switch blade or first or second switch frog rail segment.
12. The railway switch mechanism according to claim 1, wherein displacement of the at least one lower motion control member in a direction substantially parallel to a longitudinal direction of the first or second switch blade or first or second switch frog rail segment is configured to cause relative horizontal displacement between the load-carrying surfaces of the at least one lower load-carrying member and the at least one upper load carrying member, thereby enabling lowering of the associated switch blade or associated switch frog rail segment from the upper switch state to the lower switch state.
13. The railway switch mechanism according to claim 1, wherein the at least one lower load-carrying member is rigidly connected directly or indirectly to the at least one lower motion control member, such that they move uniformly.
14. A railway switch mechanism according to claim 1, wherein each of the first and second displacement mechanisms comprises at least one pair of cooperating upper and lower wedge-shaped load carrying members that are configured to transmit load from the associated switch blade or switch frog rail segment to the lower load-carrying member via the upper load-carrying member when the associated switch blade or switch frog rail segment is in the upper switch state, and configured for providing vertical displacement of an associated switch blade or switch frog rail segment in response to horizontal displacement of the lower wedge-shaped load-carrying member.
15. A method for operating a railway switch mechanism, the method comprising establishing a vertical switch movement of a first and second switch blade or first and second switch frog rail segment between an upper and lower switch state, the first switch blade or first switch frog rail segment is vertically displaceable by means of a first displacement mechanism in order to establish a vertical switch movement of the first switch blade or first switch frog rail segment between an upper and lower switch state; and the second switch blade or second switch frog rail segment that is vertically displaceable by means of a second displacement mechanism in order to establish a vertical switch movement of the second switch blade or second switch frog rail segment between an upper and lower switch state.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0049] In the detailed description below reference is made to the following figure, in which:
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[0066] FIGS. IIa-IIb shows schematically two alternative example embodiments of a lower motion control member,
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DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
[0081] Various aspects of the disclosure will hereinafter be described in conjunction with the appended drawings to illustrate and not to limit the disclosure, wherein like designations denote like elements, and variations of the described aspects are not restricted to the specifically shown embodiments, but are applicable on other variations of the disclosure.
[0082]
[0083] A first switch blade 141 extend at least partly between the first outer rail 111 and the switch frog 150, and a second switch blade 142 extend at least partly between the second outer rail 112 and the switch frog 150. A switch point 145a; 146a of each of the first and the second switch blades 141; 142 is vertically displaceable in order to establish a vertical switch movement in the respective switch point 145a; 146a.
[0084] In the embodiment of
[0085] Each railway switch blade 141, 142 is provided with a respective displacement mechanism 200a, 201a by means of which at least a portion of the first and second switch blade 141, 142 can be displaced in a vertical direction to at least an upper and a lower switch state. Each of the first and second switch blades 141, 142 is fastened on a top side of an individual displacement mechanism 200a, 201a for enabling the desired vertical displacement of the switch blades 141, 142.
[0086] The switch mechanism 100 additionally comprises a switch frog 150. The switch frog may also be referred to as switchable crossing. The switch frog 150 comprises a frog tip 151 and first and second vertically displaceable rail segments 144, 143 in order to establish a vertical switch movement at the switch frog 150. The switch movement at the switch frog is arranged to selectively establish a continuous rail path between the first and second closure rails 170, 171 and the frog tip 151 respectively.
[0087] Conventional stationary and non-controlled frogs comprise a gap in each rail at the frog tip 151 for enabling the flange of the railway wheels to pass the frog. Without such a gap a railway wheel could never escape out from the boundaries of the right and left rail tracks due the wheel flange that extends downwards below the upper rolling surface of the rails. The gap at the crossing however enables this escape, such that a railway vehicle can switch from one track to another track. However, it is sometimes desirable to close the gap at the frog for improving comfort, handling and safety of the frog. Conventional switch frogs use horizontal motion of the frog tip for enabling switching of the switch frog. The switch frog rail segments 144, 143 according to the invention are instead configured to be vertically displaceable between upper and lower switch states by means of elastic bending of the switch frog rail segments 144, 143 within an elastic deformation zone of the material.
[0088] In the example embodiment of
[0089] In the example embodiment of
[0090] The first and second support frames 160a, 160b are provided partly for providing strong structural support to the switch mechanism 100, for ensuring that the vertical displacement mechanisms 200a, 201a remain in correct relative location to the switch blades 141, 142 and outer rails 111, 112, and for enabling cost-efficient manufacturing and installation of the switch mechanism by enabling prefabrication of the switch mechanism including rail segments, switch blades, closure rails, switch frog, frame, etc. The first and second support frames 160a, 160b may for example be made of concrete material.
[0091] A longitudinal direction L herein denotes a direction parallel to the first pair of running rails 110 directly before the switch mechanism 100, and the transverse direction T is extending perpendicular to longitudinal direction L, i.e. laterally to the longitudinal direction L. A vertical direction V is perpendicular to both the longitudinal and transverse direction L, T.
[0092] A longitudinal length D1 of the displacement mechanism 200a, 201a of the switch blades 141, 142 may typically be in the range of 10-70% of the longitudinal distance D2 between a gap of the switch frog 150 to a distal end of the displacement mechanism 200a, 201a, specifically in the range of 10-50%, more specifically in the range of 20-40%. The longitudinal length D1 of the displacement mechanism 200a, 201a is preferably short for enabling use of a compact and cost-effective displacement mechanism 200a, 201a, but the rigidity of the switch blades 141, 142 may require a relatively long longitudinal length D1 for enabling a sufficient gradual elastic deformation of the switch blades 141, 142 for allowing a wheel flange of a railway wheel to pass the vertically downward-displaced switch blade 141, 142 without contact therebetween and an additional safety margin for allowing for variations over time. The longitudinal length D1 of the displacement mechanism 200a, 201a, 200b, 201b may typically be in the range of 3-20 meters, specifically 3-12 meters, and more specifically in the range of 4-8 meters, for example depending on the radius of curvature of the diverging railway track.
[0093] In the example embodiment of
[0094] Both the first and second outer rails 111, 112 may be arranged on a longitudinal side wall 162a along substantially the entire longitudinal length LI of the first support frame 160a. In the example shown in
[0095] Furthermore, the first and second outer rails 111, 112 are also arranged at least partly on two longitudinal side walls 162b of the second support frame 160b. The overall shape of the second support frame 160b may be adapted to the location and extension of the first and second outer rails 111, 112 while striving towards surrounding substantially the entire first and second displacement mechanisms 200a, 201a. As a result, the second support frame 160b may depending on the layout of the total railway switch have a non-symmetrical shape, as seen from above.
[0096] Each of the first and second support frame 160a, 160b may additionally comprise two transverse side walls 164a, 164b that cooperates with the longitudinal side walls 162a, 162b for forming a continuous side wall that surrounds an internal space 163a, 163b of each support frame 160a, 160b.
[0097] In the example shown in
[0098] Each vertical displacement mechanism 200a, 201a, 200b, 201b of the switch blades 141, 142 and switch frog rail segments 144, 143 has generally an elongated shape oriented substantially in the longitudinal direction L. The reason behind this shape is partly for enabling the vertical displacement of the switch blades 141, 142 and rail segments 144, 143 to occur solely based on elastic bending of the switch blades 141, 142, rail segments 144, 143 and any closure rails 170, 171, and partly for providing the necessary vertical support to the switch blades 141, 142 and rail segments 144, 143 for carrying the load of a railway car without unacceptable level of deflection.
[0099] The switch blades 141, 142 and rail segments 144, 143 are similar to a cantilever beam in that they are permanently and non-movably anchored at one end only, i.e. a heel end. The switch blades 141, 142 and rail segments 144, 143 are typically made of steel and must therefore have a significant length for enabling the desired vertical displacement at the switch points 145a, 146a, 145b, 146b of the switch blades 141, 142 and rail segments 144, 143 without exceeding the limit for permanent deformation of the switch blades 141, 142 and rail segments 144, 143.
[0100] Unless the displacement mechanisms 200a, 201a, 200b, 201b provide a distributed underlying support to the switch blades 141, 142 and rail segments 144, 143 they may locally deflect downwards when carrying the load of a passing railway car. Such deflection may induce a safety risk due to quicker aging of the switch blades 141, 142 and rail segments 144, 143, as well as uneven railway track. Therefore, the displacement mechanisms 200a, 201a, 200b, 201b may advantageously be arranged to provide substantially continuous support to the switch blades 141, 142 and rail segments 144, 143 over a substantial length thereof, or to provide a plurality of individual load-carrying members distributed regularly or irregularly over the length thereof.
[0101] The displacement mechanisms 200a, 201a, 200b, 201b will consequently frequently exhibit an elongated shape with a length substantially exceeding the width thereof, when viewed from above. The direction of elongation of the displacement mechanisms 200a, 201a, 200b, 201b, i.e. their longitudinal orientation are schematically shown in
[0102] Each of the first and second displacement mechanisms 200a, 201a, 200b, 201b may be located in a single individual casing 307 and be driven by first and second driving members 186, 187, respectively. The railway switch mechanism 100 may further comprise a single power source that simultaneously drives both the first and second driving members 186, 187. The single power source may for example be located in a power casing 185 that is common for the first and second displacement mechanisms 200a, 201a, 200b, 201b of each support frame.
[0103] Alternatively, a single power source may be used for each displacement mechanisms 200a, 201a, 200b, 201b, and the power source may be integrated into the casing 307 of each displacement mechanisms 200a, 201a, 200b, 201b.
[0104] Sleepers 303 are schematically included in
[0105] Many alternative configurations of the switch mechanism 100 are possible without leaving the scope of the invention. For example, the first and second support frames 160a, 160b may be interconnected by some connection device for ensuring that the relative position of the first and second support frame 160a, 160b does not change over time. Furthermore, a single support frame surrounding both the switch blades 141, 142 and the switch frog 150 may be implemented instead. Such a single support frame could for example be provided with at least two intermediate support frame walls extending in the transverse direction T for providing support for the displacement mechanism 200a, 201a, 200b, 201b and enabling elastic bending of the switch blades 141, 142 and switch frog rail segments 144, 143.
[0106] The functionality of the switch mechanism 100 will be described in relation to
[0107] In another example, when it is desired that a railway car arriving to the switch mechanisms 100 on the first pair of running rails 110 should diverge and continue along the second route B instead, the first switch blade 141 is displaced to its upper switch state and the second switch blade 142 is displaced to its lower switch state. Thereby, the inner flange of the left railway wheel of the railway car is forced to leave the first outer rail 111 and to follow the first switch blade 141 instead, while the right wheel will follow the second outer rail 112.
[0108] The switch frog 150 may be controlled to switch in accordance with the switch blades 141, 142. This means that the first switch frog rail segment 144 is controlled to be located in its upper switch state when the first switch blade 141 is controlled to be located in its upper switch state, and that the second switch frog rail segment 143 is controlled to be located in its upper switch state when the second switch blade 142 is controlled to be located in its upper switch state. This control arrangement, in combination with only allowing a single switch blade 141, 142 in the upper switch state at a time, ensures that the first rail segment 144 is in upper switch state when railway car is travelling towards the second route B, and that the second rail segment 143 is in the upper switch state when the railway car is travelling towards the first route A.
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[0110] The two individual support frame sections 160a1, 160a2 may advantageously be secured together by fastening members for preventing that the individual sections become displaced from each other. In certain circumstance however, the support frame sections 160a1, 160a2 may merely be installed side-by-side and interconnected by means of the first and second outer rails 111, 112, first or second switch blades 141, 142, and first and second displacement mechanisms 200a, 201a.
[0111] Depending on the size the first support frame 160a may alternatively be made three, four or even more individual support frame sections.
[0112] In the example embodiment of
[0113] Moreover, if the support frame 160a, 160b is also made of two or more individual sections it is advantageous to also split the first and second displacement mechanisms 200a, 200b, 201a, 201b accordingly for enabling pre-mounting of the individual casings 307a, 307b on the individual support frame sections 160a1, 160a2, such that only placing and interconnection of pre-manufactured support frame sections 160a1, 160a2 is required when installing a railway switch mechanism.
[0114] The individual casings 307a, 307b may for example be secured to a bottom of the support frame 160a, 160b by means of a plurality of holding devices 190 that are arranged to clamp each individual casing 307a, 307b to the bottom of the support frame 160a, 160b.
[0115] The power casing 185 can for example be located either in front of or behind the one or more individual casings 307a, 307b of each of the first and second displacement mechanisms 200a, 200b in the longitudinal direction L. Alternatively, the power casing 185 can for example be located between two individual casings 307a, 307b in the longitudinal direction L
[0116] The railway switch mechanism 100 may further comprises elastic fill material 192 located between each of the first and second outer rails 111, 112 and an elevated portion 191 of the longitudinal side wall 162a of the support frame 160a, as seen in the transverse direction T, for providing improved lateral support to each of the first and second outer rails 111, 112. The improved lateral support to each of the first and second outer rails 111, 112 may be advantageous when the first and second outer rails 111, 112 are mounted on elastic rail pads that enable a certain degree of relative movement between the first and second outer rails 111, 112 and the underlying support frame 160a. The elastic fill material 192 may be placed intermittently in a substantially longitudinal direction L for providing attachment spaces 193 between neighbouring fill material portions.
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[0118] A bottom side of the displacement mechanisms 200a, 201a must be directly or indirectly secured to the bottom 161a of the support frame 160a, and a top side of the displacement mechanisms 200a, 201a must be directly or indirectly secured to the switch blades 141, 142. Thereby, it is possible control the vertical position of each switch blade 141, 142 by means of the first and second driving members 186, 187.
[0119] Each of the first and second displacement mechanisms 200a, 201a are located in an individual casing 307 that has a first longitudinal side wall 317 facing the longitudinal side wall 162a of the support frame 160a, and an opposite second longitudinal side wall 318 facing the interior space 163.
[0120] An exterior protrusion 316 may be located in the first longitudinal side wall 317 of the casing 307 and protruding outwards in the transverse direction T. Furthermore, each substantially longitudinal side wall 162a of the support frame 160a may comprise at least one corresponding recess 319 located in a substantially longitudinal side wall of the support frame, such that each individual casing 307 can be secured to the support frame 160a by means of the exterior protrusion 316 being positioned in the corresponding recess 319.
[0121] The exterior protrusion 316 of each individual casing 307 may further be prevented from escaping from the corresponding recess 319 by means of at least one threaded member 320 located near the second longitudinal side 318 of each individual casing 307 and arranged to clamp the casing 307 to the bottom 161a of the support frame 160a.
[0122] The at least one threaded member 320 may cooperate with holding devices 190 for securing the first and second displacement mechanisms 200a, 201a to a bottom of the support frame 160a.
[0123] The switch blades 141, 142 may be fastened on a top side of the displacement mechanisms 200a, 201a, e.g. on top of the casing 307 by welding, clamping, or the like.
[0124] Each of the first and second displacement mechanisms 200a, 201a comprises a motion control arrangement configured for providing vertical displacement of an associated switch blade 141, 142 in response to horizontal displacement of a lower motion control member in a direction substantially parallel to a longitudinal direction of the first or second switch blade 141, 142. Consequently, depending on the design of the first and second displacement mechanisms 200a, 201a and the first and second switch blade 141, 142 more or less significant vertical forces will act on the lower motion control member. For example, if the first and second switch blades 141; 142 are bent elastically to switch from an upper switch state to a lower switch states by means of the motion control arrangement, significant lifting forces will act on the lower motion control arrangement in a lower switch state due to the switch blades 141, 142 that wants to return to their natural state.
[0125] Consequently, for avoiding that the lower motion control member becomes displaced in the vertical direction, the each of the first and second displacement mechanisms 200a, 201a may for example be provided with an interlocking groove and tongue arrangement 308 is arranged on a bottom side of the first and second displacement mechanisms 200a, 201a. The interlocking groove and tongue arrangement 308 may for example be arranged to have a bottom surface in horizontal sliding contact with an internal bottom surface of the casing 307 for enabling vertical load transfer from the switching blades 141, 142 to the casing 307 and further to the first support frame 160a.
[0126] A first stationary outer rail 111 is located on one of the two longitudinal side walls 162a of the first support frame 160a and the second stationary outer rail 112 is located on the other of the two longitudinal side walls 162a of the first support frame 160a. Since the first and second stationary outer rails 111, 112 must be located very close the inner edge of the side wall 162a of the first support frame for being able to cooperate with the first and second switch blades that are positioned on the first and second displacement mechanisms 200a, 201a, the conventional foot of the first and second stationary outer rails 111, 112 may have to be at least partly removed on the inner side of the rails 111, 112. However, removal of part of the foot may reduce the stability of the rail in the transverse direction T, and the risk for rail canting may increase.
[0127] For providing improved stability of the first and second stationary outer rails 111, 112 in the transverse direction T while still enabling the first and second stationary outer rails 111, 112 to be located very close the inner edge of the side wall 162a of the first support frame 160a, first and second stationary lateral support structures 325, 326 may be provided.
[0128] The first stationary lateral support structure 325 is attached to an interior side of side wall 162a of the first support frame 160a and located between the first stationary outer rail 111 and the first displacement mechanism 200a and configured for providing lateral support to the first stationary outer rail 111. The second stationary lateral support structure 326 is attached to an interior side of the other side wall 162a of the first support frame 160a and located between the second stationary outer rail 112 and the second displacement mechanism 201a and configured for providing lateral support to the second stationary outer rail 112.
[0129] Each of the first and second stationary lateral support structures 325, 326 may have integrally formed anchor elements 327 that are being cast-in with the material of the first support frame 160a, such that a rigid, robust and reliable fastening of the first and second stationary lateral support structures 325, 326 is provided. Alternatively, the first and second stationary lateral support structures 325, 326 may be bolted to the interior side of a side wall 162a of the first support frame 160a by a threaded member, or the like.
[0130] A top portion 328 of each stationary lateral support structure 325, 326 extends upwards and in contact with a web portion 417 of the first or second stationary outer rail 111, 112, as will be described in more detail in with reference to
[0131] In the shown example embodiment the first frame 160a is provided with an electrical heating mechanism 420a located near each of the first and second stationary lateral support structures 325, 326 and configured to heat the first frame 160a. Moreover, an insulating layer 422a may be provided on the outside of the first frame 160a for reducing heat transfer to the surroundings and the cost for heating.
[0132] The first support frame 160a is further provide with water draining channels 321 located between each of the first and second displacement mechanisms 200a, 201a and the associated longitudinal side wall 162a of the first support frame 160a for enabling draining of water 322 from the interior 163a of the first support frame 160a. Water 322 that may have entered between each of the first and second displacement mechanisms 200a, 201a and the associated longitudinal side wall 162a of the first support frame 160a is otherwise difficult to remove from the first support frame 160a, and may cause corrosion and freeze to ice when not drained.
[0133] The first support frame 160a may also be provide with central water draining channel 323 for draining water 322 that have entered a centre portion of the interior space 163a.
[0134] As shown in
[0135] The railway switch mechanism 100 further comprises a rail pad 329 of elastic material located between each of the first and second outer rails 111, 112 and the longitudinal side wall 162a of the first support frame 160a, as seen in the vertical direction V. The rail pad 329 enables a certain degree of motion of the first and second outer rails 111, 112 in the transverse direction T for reducing vibrations and noise. The first and second outer rails 111, 112 are otherwise fastened to the top surface of the first and second longitudinal side walls 162a of the first support frame 160a, for by means of conventional rail anchors.
[0136] Railway wheels 409, 411 of a railway car are illustrated in
[0137] In the second switching mode illustrated in
[0138] The second support frame 160b has substantially the same constructional design and features as the first support frame 160a, in particular with respect to the overall design of the second support frame 160b, fastening of the first and second displacement mechanisms 200b, 201b to the second support frame 160b, the design and functionality of the first and second displacement mechanisms 200b, 201b, the interlocking groove and tongue arrangement, the heating mechanism, the water draining channels, etc.
[0139] However, since first and second displacement mechanisms 200b, 201b are located close to the switch frog 150 they are not necessarily secured to the longitudinal side walls 162b of the second support frame 160b, and the fastening of the first and second displacement mechanisms 200b, 201b is performed without the external protrusion and corresponding recess, as described with reference to the first support frame 160a. Moreover, there is no need for any stationary lateral support structure because the first and second rail segments 144, 143 are nor positioned close the first and second outer rails 111, 112.
[0140]
[0141] The first outer rail 111 comprises a railhead 418, a web portion 417 and a foot 419. The foot 491 has a flat downward facing bottom surface 433 that is configured to be placed on a flat upward-facing support surface for enabling transfer of vertical force from the first outer rail 111 to the underlying support structure, which here is represented by a rail pad 329 of elastic material.
[0142] Conventional rails have a foot with a foot portion extending both to the right and left from a centre of the rail for providing good stability against canting or kipping of the rail. However, as shown in
[0143] The top portion 431 of the first stationary lateral support structure 325 that extends above the bottom surface 433 of the first stationary outer rail 111 and provides lateral support to the first outer rail 111 may for example extend over at least 20%, specifically at least 40%, and more specifically at least 60%, of the total height 432 of the first stationary outer rail 111 in the vertical direction V.
[0144] As described above, the railway switch mechanism 100 further comprises a rail pad 329 of elastic material located between the first outer rail 111 and a top surface of the longitudinal side wall 162a of the first support frame 160a. However, for achieving reduced noise and vibrations by means of the underlying rail pad 329 the attachment of the first outer rail 111 to the first stationary lateral support structure 325 must allow a certain degree of relative motion. An example embodiment attachment providing such relative motion is illustrated in
[0145] The relative motion is accomplished by means of threaded member 437 or pin that is attached to the first stationary lateral support structure 325 and extends through a hole 438 in the web portion 417 with a play 434. The play 434 is preferably provided at least in the vertical direction V.
[0146] The play 434 is accomplished by having an external diameter 435 of the shank of threaded member 437 or pin that is about 5-70%, specifically 5-50% smaller than an internal diameter 439 of the hole 438 in the web portion 417.
[0147] The threaded member 437 or pin may be provided with a head 440 that abuts a side surface of the web portion 417. Moreover, the threaded member 437 or pin may for example be secured in a threaded or non-threaded hole 441 in the first stationary lateral support structure 325. Thereby an inner surface 442 of first stationary lateral support structure 325 may be flat and without protrusions that may interfere with the switch motion of the first switch blade and/or first displacement mechanism 200a.
[0148] Alternatively, the threaded member 437 or pin may be welded or riveted to the first stationary lateral support structure 325. Still more alternatively, the threaded member 437 or pin that may be attached to the web portion 417 of the stationary outer rail 111 and extend through a hole in first stationary lateral support structure 325 with a play. Still more alternatively, the threaded member 437 or pin may be fasten the web portion 417 of the stationary outer rail 111 to the first stationary lateral support structure 325 using an external member, such as a threaded nut or the like, that is attached to the threaded member 437 or pin, while having a play between threaded member 437 or pin and holes of one or both of the web portion 417 and the first stationary lateral support structure 325 for enabling relative motion between the web portion 417 and the first stationary lateral support structure 325.
[0149] The example attachment described above with reference to
[0150]
[0151] In
[0152] In the example embodiment of
[0153] Each motion control arrangement 501 is configured for providing vertical displacement of the associated second switch blade 142 in response to horizontal displacement 506 of a lower motion control member 504.
[0154] Each pair of cooperating upper and lower load-carrying members 502, 503 are in contact with each other and configured to transmit load from the second switch blade 142 to the lower load-carrying member 503 via the upper load-carrying member 502 when the second switch blade 142 is in the upper switch state. However, each pair of cooperating upper and lower load-carrying members 502, 503 are also configured to be not in contact with each other at least partly along a displacement path of the upper and lower load-carrying members 502, 503 from the upper switch state, as shown in
[0155]
[0156] An advantage of having each pair of cooperating upper and lower load-carrying members 502, 503 are in contact with each other in the upper switch state, and not in contact with each other at least partly along a displacement path of the upper and lower load-carrying members 502, 503 from the upper switch state to the lower switch state, is that the motion control functionality and load-carrying functionality can be separated to a greater extent.
[0157] This means that the motion control arrangement 501 can be designed and configured to be more specialised on the task of motion control of the switch blades 141, 142, and the pairs of cooperating upper and lower load-carrying members 502, 503 can be designed and configured to be more specialised on the task of load support to the switch blades 141, 142 in the upper switch state. Hence, each functionality can be more specialised and independent from each other, and the risk for a overdetermined displacement path is reduced.
[0158] For example, since the each pair of cooperating upper and lower load-carrying members 502, 503 can focus more on the load-carrying functionality in the upper switch state, and not even be in contact with other during part of the displacement path, they can be designed with a less complex shape, such as for example more block-shaped or trapezoid-shaped.
[0159] The second switch blade 142 may be fastened directly to the upper load-carrying members 502 and be cooperating directly with the lower motion control member 504 via an upper motion control member 507. However, for enabling a simplified installation of the switch mechanism 100, it may be advantageous to attach the second switch blade 142 to a second intermediate support member 214a that is located between the second vertical displacement mechanism 201a and the second switch blade 142. Thereby, the switch mechanism with the second vertical displacement mechanism 201a may be pre-manufactured and placed on the ground at the desired position, and thereafter the second switch blade may be merely attached to an upper surface of the second intermediate support member 214a, for example by rail anchors, welding, riveting, or the like.
[0160] The second intermediate support member 214a may for example be made of metal. The second intermediate support member 214a may also be connected to a transverse side wall 309 of the second casing 307 located at a heel end of the second switch blade 142, for example by means of a pivotal connection 178a.
[0161] As schematically shown in
[0162] A length of the first part 510 of the second intermediate support member 214a in the longitudinal direction L may typically be less than the length of the second part 511 in the longitudinal direction L. The length of the first part 510 may for example be in the range of 30%-90% of the length of the second part 511.
[0163] Each part 510, 511 of the second intermediate support member 214a is provided with an individual motion control arrangement 501. Depending on the length of the first and second parts 510, 511 more than one individual motion control arrangement 501 may be required for one of both parts 510, 511 for ensuring correct and reliable vertical displacement of the first and second parts 510, 511.
[0164] An advantage of having the second intermediate support member 214a made in two interconnected parts is that the second intermediate support member 214a is still secured to a transverse side wall 309 of the second casing 307, for example by means of the pivotal connection 178a, such that a relatively safe and reliable displacement of the second intermediate support member 214a is provided, while simultaneously enabling the second intermediate support member 214a to have, over a relatively long effective length L2, a sufficiently lowered vertical position for allowed the wheel flange of the railway wheel to pass over, as shown in
[0165] In the example embodiment of
[0166] Alternatively, the second switch blade 142 according to the embodiment of
[0167] The motion control arrangement 501 comprises a lower and an upper motion control member 504, 507 that are configured to interact for translating a substantially horizontal displacement 506 of the lower motion control member 504 to a substantially vertical displacement of the upper motion control member 507. And since the upper motion control member 507 is directly or indirectly fastened to the second switch blade 142, the second switch blade 142 can be selectively positioned in an upper or lower switch state merely by horizontal displacement of the lower motion control member 504.
[0168] As shown in
[0169] Furthermore, by also in connecting the lower motion control member 504 with the lower load-carrying members 503 the horizontal displacement of the lower motion control member 504 in the longitudinal direction L automatically results in identical horizontal displacement of the lower load-carrying members 503. This is advantageous because this arrangement results in automatic relative horizontal displacement between the load-carrying surfaces of the upper and lower load-carrying members 502, 503, such that lowering of the associated second switch blade 142 from the upper switch state to the lower switch state is enabled.
[0170] Interconnection of the lower motion control member 504 with the lower load-carrying members 503 may for example be realised by attaching the lower motion control member 504 and the lower load-carrying members 503 to a longitudinally moveable driving device 512 that is part of the second displacement mechanism 201a. Common longitudinal displacement of the lower motion control member 504 and the lower load-carrying members 503 may subsequently be performed by simply connecting the driving device 512 to the second driving member 187.
[0171] The longitudinally moveable driving device 512 may for example be slidably attached to a bottom of the casing 307 by means of an interlocking groove and tongue arrangement 308 as described above with reference to
[0172] The motion control arrangement 501 may have many alternative configurations for providing the desired vertical displacement of an associated second switch blade 142 in response to horizontal displacement of the lower motion control member 504. One example embodiment is disclosed in
[0173] In the example embodiment of
[0174]
[0175] Thereby a less complex design of the switch mechanism is enabled compared with the example embodiment of
[0176] The second switch blade 142 may be elastically bendable in the vertical direction V for enabling the vertical switch movement of the second switch blade 142, as illustrated in
[0177] A first side of the single-part second intermediate support member 214a may for example be pivotally connected to the transverse side wall 309 of the casing 307 by means of a pivotal connection 178a, such that a relatively safe and reliable displacement of the second intermediate support member 214a is provided, and a second side of the single-part second intermediate support member 214a may be free to move in the vertical direction V and controlled by the motion control arrangement of the second displacement mechanisms 201a.
[0178] Depending on the length of the second intermediate support member 214a, the single-piece second intermediate support member 214a may also result in reduced bending stress of the second switch blade 142 due to reduced bending per length of the switch blade 142. However, a single-piece second intermediate support member 214a may for the same reason also result in reduced effective length L2 having a sufficiently lowered vertical position of the second switch blade 142 for allowing a wheel flange of the railway wheel to pass over, as shown in
[0179] In the example embodiment of
[0180] The shape and form of the cooperating upper and lower load-carrying members 502, 503 may be varied in all of the disclosed embodiments of the present disclosure, depending on the circumstances of each specific application. For example, one or both of the cooperating upper and lower load-carrying members 502, 503 may have chamfered or rounded corners 502, 503, as described more in detail with reference to
[0181]
[0182] According to this example embodiment the second intermediate support member 214a is made in one-part, but contrary to the example embodiment of
[0183] Vertically translatory moveable between the upper and lower switch state means that the entire second switch blade 142 is displaced in the vertical direction while keeping its angular orientation. In other words, the switch blade is displaced in a uniform motion in the vertical direction. The entire second switch blade 142 thus has a horizontal orientation both in the upper and lower switch state. In other words, both longitudinal ends of the second switch blade 142 are vertically displaced with substantially the same length upon switching motion between the upper and lower switch state.
[0184] As illustrated in
[0185] Since the second switch blade experience substantially no bending stress the risk for damages due to material fatigue is significantly reduced. Moreover, the total length of the second switch blade 142 in the longitudinal direction L can by significantly reduced because the effective length L2 of the second switch blade 142 with respect to sufficiently lowered vertical position is increased in relation to the total length of the switch blade. In fact, using translatory moveable switch blades or switch frog rail segments means that the entire length of the second switch blade 142 is an effective length L2 with respect to sufficiently lowered vertical position. Since the total length of the second switch blade 142 in the longitudinal direction L can by significantly reduced by means of vertical translatory motion of the second switch blade 142 between the upper and lower switch states, this design may be advantageous when there is only little space available.
[0186] Since the second switch blade 142 is not an integral part of, or pivotally attached to, the second closure rail 171, one or more guiding devices may be required for guiding the second switch blade 142 while being vertically translated between the upper and lower switch states. When the second vertical displacement mechanism 201a is provided with a second intermediate support member 214a, as illustrated in
[0187]
[0188] The transitional edge 503 between the upward-facing load-carrying surface 802 and a neighbouring side surface 803 of the lower load-carrying member 503 is rounded for enabling a more smooth and frictionless engagement between the cooperating upper and lower load-carrying members 502, 503 when shifting from a mutual non-contact state to a mutual contact state, upon approaching the upper switch state along the displacement path from lower switch state to the upper switch state. Without such a rounded transitional edge 503 there is a risk that a vertical side surface 803 of the lower load-carrying members 503 contacts a vertical side surface 804 of the upper load-carrying member 502 when shifting from a mutual non-contact state to a mutual contact state, such that undesired interference may occur between the cooperating upper and lower load-carrying members 502, 503.
[0189] In the example embodiment of
[0190]
[0191] The locking arrangement 820 may for example include a channel 821 located in the upper load-carrying member 502 and extending the in longitudinal direction L, and corresponding protrusion 822 located in the lower load-carrying member 503. By having the channel 821 extending the in longitudinal direction L the corresponding protrusion 822 may automatically enter the channel 821 when the upper and lower load-carrying members 502, 503 are approaching each other during displacement from the lower switch state to the upper switch state. Moreover, by means of the longitudinal extension of the channel 821 the upper and lower load-carrying members 502, 503 may be interlocked at least in the transverse direction T. According to an alternative, the channel 821 may be located in the lower load-carrying member 503 and the corresponding protrusion 822 may be located in the upper load-carrying member 502.
[0192] The channel 821 may have an undercut recess 823 and the protrusion 822 may have an enlargement adapted to be interlockingly connectable with the channel and recess, such that vertical separation of the upper load-carrying member 502 from the lower load-carrying member 503 is prevented. This is accomplished by having a larger internal dimension of the channel 821 in the region of the undercut recess 823 than in a region of the opening of the channel 821, and by having a larger external dimension of the protrusion 822 in the region of the enlargement than in the region of the foot of the protrusion. Thereby, the upper and lower load-carrying members 502, 503 may be interlocked also in the vertical direction V.
[0193]
[0194] As shown above with reference to
[0195] By means of the vertical offset between the downward-facing load-carrying surface of an upper load-carrying member and the upward-facing load-carrying surface of a lower load-carrying member when said load-carrying surfaces are entering an overlapping condition in the vertical direction V, an undesired interference between the upper and lower load-carrying members 502, 503 is prevented.
[0196] One example embodiment for configuring the motion control arrangement to first provide upward vertical displacement of an associated switch blade 141, 142 or switch frog rail segment 143, 144 beyond the upper switch state, and subsequently providing downward vertical displacement of said switch blade 141, 142 or switch frog rail segment 143, 144, is illustrated in
[0197] The curved path with downward-oriented first and second inclined sections 516a, 516b towards each longitudinal side of the lower motion control member 504 provides the desired upward vertical displacement of an associated switch blade 141, 142 or switch frog rail segment 143, 144 beyond the upper switch state, and subsequent downward vertical displacement of said switch blade 141, 142 or switch frog rail segment 143, 144, when switching from a lower switch state to an upper switch state.
[0198] The level of inclination of each of the first and second inclined sections 516a, 516b may for example be in the range of about 5-30 degrees from a horizontal direction.
[0199] The first and second inclined sections 516a, 516b may be interconnected by a horizontal section 515 of the guide track 513, as shown in
[0200] Many alternative design possibilities are available for providing the desired upward vertical displacement of an associated switch blade 141, 142 or switch frog rail segment 143, 144 beyond the upper switch state, and subsequent downward vertical displacement of said switch blade 141, 142 or switch frog rail segment 143, 144. For example, the intermediate horizontal section 515 may be reduced or even completely deleted, and inclination levels of the first and second inclined sections 516a, 516b may be varied and not the same. Moreover, the guide track 513 may have a more curved curvilinear shape with less distinct transitions between the various sections 516a, 516b, 515 of the guide track, as shown in
[0201]
[0202] In
[0203] When the longitudinally moveable driving device 512 is pushed by a driving member (not showed) to move along the longitudinal direction L, as illustrated by arrow 831, the guide member 514 will start to move along the guide track 513, such that the motion control arrangement 501 will push the second intermediate support member 214a, the upper load-carrying member 502 and the associated second switch blade (not showed) upwards in the vertical direction, as illustrated by arrow 832. Simultaneously, the lower load-carrying member 503 will follow the longitudinally moveable driving device 512 and start to move in the longitudinal direction, such that the upper and lower load-carrying members 502, 503 start to approach each other in the longitudinal direction L.
[0204] In
[0205] In
[0206] If even further security against undesirable interference is desired the one or both of the upper and lower load-carrying members 502, 503 can be provided with rounded or chamfered transitional edges between the upward-facing load-carrying surface 802 and a neighbouring side surface of the lower load-carrying member 503, as described above with reference to
[0207] In
[0208] The motion control arrangement 501 can take many different shapes and designs for providing the vertical displacement of an associated switch blade 141, 142 or switch frog rail segment 143, 144 in response to horizontal displacement of at least one lower motion control member. For example, as illustrated in
[0209] Still more alternatively,
[0210] For example, a first end of first rigid linkage member 841 is pivotally connected to the second intermediate support member 214a at a first pivot point 840, a first end of a second rigid linkage member 842 is pivotally connected to the casing 307 at a second pivot point 844, a first end of a third rigid linkage member 843 is pivotally connected to the longitudinally moveable driving device 512 at a third pivot point 845, and a second end of each of the first to third rigid linkage members 841-843 are interconnected to each other at a fourth pivot point 846.
[0211] The first and second rigid linkage members 841, 842 jointly control the vertical position of the second intermediate support member 214a by means of varying a relative angle between the first and second rigid linkage members 841, 842. Moreover, said relative angle is controlled by the longitudinally moveable driving device 512, which is connected to the fourth pivot 846 via the third rigid linkage member 843.
[0212] The combined length of the first and second rigid linkage members 841, 842 may be set to be larger than the distance between the first and second pivot points 840, 844 in the upper switch state. Thereby, initial motion of the longitudinally moveable driving device 512, which is connected to the fourth pivot 846 via the third rigid linkage member 843, in a direction that will cause the first and second rigid linkage members 841, 842 to be arranged parallel with each other, will inherently result in upwards vertical displacement of the second intermediate support member 214a, prior to initiating a vertical lowering displacement towards the lower switch state. This configuration may consequently be used for enabling the cooperating upper and lower load-carrying members 502, 503 to have horizontal mutual abutment surfaces 801, 802, and reducing the risk for undesirable interference between the upper and lower load-carrying members 502, 503 during relative motion between the upper and lower switch states.
[0213]
[0214] The single rigid linkage member 850 controls the vertical position of the second intermediate support member 214a by means of varying the degree of inclination of the single rigid linkage member 850 relative to the vertical direction V. Moreover, by having a longitudinal offset between the first pivot point 851 and second pivot point 852 in the upper switch state, and initially moving the longitudinally moveable driving device 512 in a direction that will cause a reduction of the longitudinal offset between the first and second pivot points 851, 852, the second intermediate support member 214a will inherently be displaced upwards in the vertical direction prior to initiating a vertical lowering displacement towards the lower switch state. This configuration may consequently be used for enabling the cooperating upper and lower load-carrying members 502, 503 to have horizontal mutual abutment surfaces 801, 802, and reducing the risk for undesirable interference between the upper and lower load-carrying members 502, 503 during relative motion between the upper and lower switch states.
[0215]
[0216] According to this example embodiment the second switch blade 142 is vertically translatory moveable between the upper and lower switch state for enabling the vertical switch movement of the second switch blade 142.
[0217] As illustrated in
[0218] In particular, the wedge-shaped cooperating upper and lower load-carrying members 502, 503 may be designed to assist the motion control arrangements 501 in lifting the second switch blade 142 from the lower switch state to the upper switch state.
[0219] In the example seventh embodiment of
[0220] The downwards facing inclined wedge-surface 165 of the upper load-carrying member 502 has the same angle of inclination 167 as the angle of inclination 168 of the upwards facing wedge-surface 166 of the lower load-carrying member 503, such that axial displacement of the lower load-carrying member 503 results in vertical displacement of the upper load-carrying member 502.
[0221] The angle of inclination 167, 168 of the inclined wedge-surfaces 165, 166 is preferably identical with angle of inclination 169 of the guide track 513 for enabling said wedge-surfaces 165, 166 remain in contact with each other during the relative displacement.
[0222] One advantage of having wedge-shaped cooperating upper and lower load-carrying members 502, 503 is that the wedge-shaped cooperating upper and lower load-carrying members 502, 503 is that the risk for interference between the cooperating upper and lower load-carrying members 502, 503 during the relative motion is reduced, because the downwards facing inclined wedge-surface 165 of the upper load-carrying member 502 are in contact with each other over the entire relative displacement motion. Thereby, a higher operational reliability may be obtained.
[0223] The angle of inclination 167, 168 of the inclined wedge-surfaces 165, 166 may for example be in range of 5-40 degrees, specifically in the range of 10-30 degrees.
[0224] A part of the downwards facing surface of the upper load-carrying member 502 located longitudinally sideways from the downwards facing inclined wedge-surface 165 may have a substantially horizontal orientation (not showed), and a corresponding part of the upwards facing surface of the lower load-carrying member 503 located longitudinally sideways from the upwards facing inclined wedge-surface 166 may have a substantially horizontal orientation (not showed), such that transmittal of vertical force from the upper load-carrying member 502 to the lower load-carrying member 503 in the upper switch state without incurring any longitudinal force component acting to displace the lower load-carrying member 503 in the longitudinal direction Lis enabled.
[0225] The upper and lower inclined wedge-surfaces 165, 166 may have cooperating tracks for improving stability and reliability during their relative motion.
[0226] The cooperating tracks may for example be formed of a protrusion in one of the upper and lower inclined wedge-surfaces 165, 166 and a corresponding recess in the other of upper and lower inclined wedge-surfaces 165, 166. Thereby relative displacement in the transverse direction T is prevented.
[0227] The cooperating tracks may even be formed of an undercut recess in one of the upper and lower inclined wedge-surfaces 165, 166 and a corresponding protrusion in the other of upper and lower inclined wedge-surfaces 165, 166. Thereby relative displacement in the transverse direction T is prevented while additionally ensuring that the upper and lower inclined wedge-surfaces 165, 166 remain in contact.
[0228] In particular, the cooperating undercut recess and protrusion in the upper and lower inclined wedge-surfaces 165, 166 may de designed to assist the motion control arrangements 501 in lowering the second switch blade 142 from the upper switch state to the lower switch state, because the cooperating undercut recess and protrusion prevents the cooperating upper and lower load-carrying members 502, 503 from becoming disengaged from each other
[0229] In the example seventh embodiment the longitudinally moveable driving device 512 comprises a plurality of individual rigid connection elements that interconnect neighbouring lower motion control members 504 and lower load-carrying members 503. Thereby, a single longitudinally moveable driving device 512 located under the lower load-carrying members 503 can be omitted, such that a more compact design of the casing 307 can be provided.
[0230] Each lower motion control members 504 and lower load-carrying member 503 may for example be slidably attached to a bottom of the casing 307 by means of an interlocking groove and tongue arrangement 308 as described above with reference to
[0231] Alternatively, the design of the longitudinally moveable driving device 512 described with reference to
[0232]
[0233] According to this example embodiment the second switch blade 142 is vertically translatory moveable between the upper and lower switch state for enabling the vertical switch movement of the second switch blade 142.
[0234] As illustrated in
[0235] In the eight example embodiment of
[0236] The downwards facing inclined wedge-surface 165 of the upper load-carrying member 502 has the same angle of inclination 167 as the angle of inclination 168 of the upwards facing wedge-surface 166 of the lower load-carrying member 503, such that axial displacement of the lower load-carrying member 503 results in vertical displacement of the upper load-carrying member 502.
[0237] One advantage of having wedge-shaped cooperating upper and lower load-carrying members 502, 503 is that the wedge-shaped cooperating upper and lower load-carrying members 502, 503 is that the risk for interference between the cooperating upper and lower load-carrying members 502, 503 during the relative motion is reduced, because the downwards facing inclined wedge-surface 165 of the upper load-carrying member 502 are in contact with each other over the entire relative displacement motion. Thereby, a higher operational reliability may be obtained.
[0238] The angle of inclination 167, 168 of the inclined wedge-surfaces 165, 166 may for example be in range of 5-45 degrees, specifically in the range of 10-30 degrees. A part 176 of the downwards facing surface of the upper load-carrying member 502 located longitudinally sideways from the downwards facing inclined wedge-surface 165 may have a substantially horizontal orientation, and a corresponding part 177 of the upwards facing surface of the lower load-carrying member 503 located longitudinally sideways from the upwards facing inclined wedge-surface 166 may have a substantially horizontal orientation, such that transmittal of vertical force from the upper load-carrying member 502 to the lower load-carrying member 503 in the upper switch state without incurring any longitudinal force component acting to displace the lower load-carrying member 503 in the longitudinal direction L is enabled. In other words, each of the upper and lower load-carrying members 502, 503 may have a first sliding surface segment including an inclined wedge-surface located next to a second sliding surface segment comprising a part having a substantially horizontal surface.
[0239] In the upper switch state, the second sliding surface segment comprising a part having a substantially horizontal surface of the upper and lower load-carrying members 502, 503 are in mutual contact and arranged to transmit vertical load. In the lower switch state, the first sliding surface segment including an inclined wedge-surface of the upper and lower load-carrying members 502, 503 are in mutual contact.
[0240] The upper and lower inclined wedge-surfaces 165, 166 may have cooperating tracks (not showed) for improving stability and reliability during their relative motion.
[0241] The cooperating tracks may for example be formed of a protrusion in one of the upper and lower inclined wedge-surfaces 165, 166 and a corresponding recess in the other of upper and lower inclined wedge-surfaces 165, 166. Thereby relative displacement in the transverse direction T is prevented.
[0242] For ensuring that each pair of cooperating upper and lower load-carrying members 502, 503 remain in contact with each other, each said pair comprises a locking device 194 that enable relative motion in the longitudinal direction L but prevents the cooperating upper and lower load-carrying members 502, 503 from becoming disengaged from each other.
[0243] An example embodiment of the locking device 194 is illustrated in
[0244] For example, the upper load-carrying member 502 may be provided with a lateral protrusion 195 arranged adjacent the downwards facing inclined wedge-surface 165 and protruding in the transverse direction T and extending in the longitudinal direction L along the length of the upper load-carrying member 502. This lateral protrusion 195 may be configured to interact with a locking hook 196 of the lower load-carrying member 503, which locking hook engages behind the lateral protrusion 195 to prevent the upper and lower load-carrying members 502, 503 from disengaging.
[0245] The lateral protrusion 195 may be a separate part welded or otherwise attached to the upper load-carrying member 502, or integrally formed in the upper load-carrying member 502. Similarly, the locking hook 196 may be a separate part welded or otherwise attached to the lower load-carrying member 503, or integrally formed in the lower load-carrying member 503.
[0246]
[0247]
[0248] An actuator 300, such as a hydraulic or pneumatic cylinder, operates as power source and controls longitudinal motion of the second displacement mechanism 200b via a a second driving member 187. Forming each of the first and second displacement mechanisms 200a, 200b by four individual and functionally interconnected casings 307a, 307b, 307c, 307d offers the advantage of enabling replacement of only one casing in case of malfunction, thereby increasing the maintenance flexibility and reducing maintenance cost.
[0249] In this specific example embodiment, the second displacement mechanism 200b is configured for providing a vertically translatory motion between the upper and lower switch state for enabling the vertical switch movement of the second switch blade 142, similar to that described with reference to
[0250] In other words, each casing may comprise a single, one-piece, second intermediate support member 214a.
[0251] Each casing further comprises at least one motion control arrangement 501, and at least one pair of cooperating upper and lower load-carrying members 502, 503. In particular, in the specific example embodiment of
[0252] Moreover, in this specific example embodiment of the railway switch mechanism 100 the second switch blade 142 is configured to be bent down elastically, i.e. to be elastically deformed to reach the lower switch state. This scenario is schematically described with reference to
[0253] Line 700 in
[0254] The relatively long length L5 over which the second switch blade is elastically deformed to reach the vertical position of the lower switch state ensures acceptable stress levels in the material of the second switch blade 142, such that failure of the second switch blade 14 due to material fatigue is eliminated also after several million switch motions.
[0255] The individual casings 307a-307d may be designed to provide individual vertical displacement (not showed) according to the actual elastic deflection shape of the second switchblade 142 in
[0256] According to an alternative example embodiment, as described with reference to
[0257] The heel 701 may be located at the transverse wall 164, 164b of the support frame 160a, 160b.
[0258] One approach for handling this discrepancy in motion is to have a less strong attachment, or even no attachment, of the second switch blade 142 to the second displacement mechanism 201a in the area close the heel 701 of the second switch blade 142 for allowing the second displacement mechanism 201a in the area close the heel 701 to be vertically displaced to a higher degree than the second switch blade 142.
[0259] In other words, the second switch blade 142 may more or less be configured to float freely a length corresponding to the length L5, and to be permanently and non-movably fastened relative to an upper attachment surface of the second displacement mechanism 201a over a longitudinal length L7. This arrangement enables the second switch blade 142 to deform elastically to the lower switch state with a minimum of stresses.
[0260] An installation according to this example embodiment is schematically illustrated in an exaggerated deflection view of the second switch blade 142 in
[0261] In the example embodiment illustrated in
[0262] In other words, the second switch blade 142 may be vertically non-movably secured relative to each of the third and fourth casings 307c, 307d at for example five locations spread in the longitudinal direction, and to the second casing 307b at for example two locations spread in the longitudinal direction, by means of mounting bolts 702.
[0263] The longitudinal length L7 may for example correspond to 25-80%, specifically 40-75%, of a total length D1 of second displacement mechanism 201a.
[0264] For providing a certain degree of lateral support to the first and second switch blades 141, 142 in the upper switch state they may be provided with some type of lateral support relative the first and second displacement mechanisms 200a, 201a.
[0265] For example, as schematically indicated in
[0266] According to one example embodiment, the mounting bolts 702 may be installed in an untightened state to a certain degree for enabling the second switch blade 142 to vertical slide along the shank of the mounting bolt 702, and thereby allow said discrepancy in vertical motion in the area of length L5.
[0267] Alternatively, the second switch blade 142 may be fastened to the second displacement mechanism 201a by flexible rail fastening members (not showed) that allow relative vertical motion between the second switch blade 142 and the upper surface of the second displacement mechanism 201a.
[0268] Still more alternatively, lateral support brackets may be welded or otherwise fastened to the upper surface of the second intermediate support member 214a of each casing in the floating area, which lateral support brackets are configured for providing lateral support to the second switch blade 142 in the upper switch state. In the lower switch state, no lateral support is needed because the second switch blade 142 does not carry any load in the lower switch state.
[0269] In other words, each of the first and second vertical displacement mechanisms 200a, 201a, 200b, 201b may be provided with a first and second intermediate support member 213a, 214a, respectively, and configured for controlling the vertical displacement of said first and second intermediate support member 213a, 214a, respectively, between the upper and lower switch state, wherein each of the first and second switch blade 141, 142 or first and second switch frog rail segment 143, 144 is non-movably attached relative to an upper surface of the first and second intermediate support member 213a, 214a, respectively, over a longitudinal length L7 that corresponds to 25%-80%, specifically 40%-75%, of a total length D1 of the first and second vertical displacement mechanisms mechanism 200a, 201a, 200b, 201b, and wherein each of the first and second switch blade 141, 142 or first and second switch frog rail segment 143, 144 is vertically movably attached or unattached relative to an upper surface of the first and second intermediate support member 213a, 214a, respectively, over a longitudinal length L5 that corresponds to 20%-75%, specifically 25%-60%, of a total length D1 of the first and second vertical displacement mechanisms mechanism 200a, 201a, 200b, 201b.
[0270] Moreover, each of the first and second vertical displacement mechanisms 200a, 201a, 200b, 201b may be provided with a first and second intermediate support member 213a, 214a, respectively, and configured for controlling a vertical displacement of said first and second intermediate support member 213a, 214a, respectively, between the upper and lower switch state, wherein each of the first and second switch blade 141, 142 or first and second switch frog rail segment 143, 144 is attached to an upper surface of the first and second intermediate support member 213a, 214a, respectively, wherein each of the first and second switch blades 141, 142 or first and second switch frog rail segments 142, 144, for enabling the vertical switch movement, are elastically bendable in the vertical direction, or pivotally connected to the railway switch mechanism 100 by a hinged joint, and wherein each of the first and second intermediate support members 213a, 214a is translatory moveable between the upper and lower switch state.
[0271] The vertical elastic downwards deflection of the second switch blade 142 over the length L5 typically results in a significant lifting forces of the second closure rail 171 in a section adjacent the heel 701 of the second switch blade 142. Consequently, the railway switch mechanism 100 according to the example embodiment of
[0272] For compensating the reduced stability caused by reduced fastening of the second closure rail 171 over the length L6 a slab track section 703 may be provided over the length L6, and after the slab track section 703, conventional sleepers 303 may be used. A slab track section generally provides a stronger and more stable support for the first and second closure rails 170, 171 than conventional sleepers 303, in particular when the second closure rail 171 is secured with reduced fastening strength.
[0273]
[0274]
[0275] In other words, the cross-section of
[0276] The overall structure of the railway switch mechanism 100 in
[0277] In particular, in
[0278] Untightened attachment bolts 702 may be provided in the first and second intermediate support members 213a, 214a for providing lateral support to the switch blades 141, 142, while allowing relative vertical motion.
[0279] The second switch blade 142 is positioned on the second intermediate support member 214a but without any strong fastening to the second intermediate support member 214a for enabling switching to the lower switch state. Hence, also the second switch blade 142 is only provided with lateral support.
[0280]
[0281] The floating arrangement of the first and second switch blades 141, 142 described with reference to
[0282]
[0283] Hence,
[0284] By analogy,
[0285] The closure rail fastening structure 708 may enable a certain lifting of the first and second closure rails 170, 171 under tension of a spring member, or the like. Alternatively, the first and second closure rails 170, 171 may be entirely free from attachment in the vertical direction and only have lateral support. This type of less strong fastening of the first and second closure rails 170,171 may exist of the length of about 1-5 metres from the heel 701 of the first and second switch blades.
[0286] The first and second outer rails 111, 112 are not moving during the switching and remains permanently and non-movably secured relative to the slab track section 703.
[0287] Consequently, first and second closure rails 170, 171 of the railway switch mechanism 100 may be vertically movably attached or unattached relative to an upper surface of a support structure over a longitudinal length L6 in the range of 1-5 metres starting from the heel 701 of the first and second switch blade 141, 142 or first and second switch frog rail segment 143, 144.
[0288] Moreover, the railway switch mechanism 100 further comprises a slab track section 703 installed side by side with the support frame 160a, 160b for providing support to first and second closure rails 170, 171, and wherein the first and second closure rails 170, 171 of the railway switch mechanism 100 are vertically movably attached or unattached relative to an upper surface of the slab track section 703.
[0289] The switch mechanism has at least partly been mainly described as having both vertically displaceable switch blades 141, 142 and vertically displaceable switch frog rail segments 143, 144. However, the invention is applicable also when applied solely to the switch blades 141, 142 or solely to the switch frog rail elements 143, 144. A switch mechanism having vertically displaceable switch blades 141, 142 and a stationary frog may be preferred in certain applications, for example at locations where only low speed and/or infrequent driving occurs and the problems of reduced comfort and increased wear do not motivate the increased complexity of a switch frog compared with a stationary frog. In such installations, depending on the size, shape and form of the switch mechanism 100, the switch blades 141, 142 may extend more or less all the way to the switch frog 150, if deemed advantageous considering the specific circumstances.
[0290] The disclosure related to the second displacement mechanism 201a and second switch blade 142 in
[0291] Moreover, even if each of the first and second displacement mechanisms 200a, 200b described with reference to
[0292] In particular, in multi-casing embodiments wherein the vertical switch movement of the first and second switch blades 141, 142 is accomplished by elastic deformation (bending) of said first and second switch blades 141, 142 in the vertical direction V, or by pivoting motion of the first and second switch blades 141, 142 around one or two pivot joints, the various casing may have different designs for adapting the vertical movements of the casings to the form of the switch blades 141, 142 in the lower switching state. For example, the casing 307a located closest to the heel end of the switch blades 141, 142, i.e. closer to the first and second closure rails 170, 171, may be designed according to any of the embodiments described with reference to 5a, 5b, 6a, 6b and 6c, and the one or more casings 307b located closer to the free end of the switch blades 141, 142, i.e. closer to the first and second closure rails 170, 171, may be designed according to any of the embodiments described with reference to 7a, 7b, 16a, 16b, 17a, 17b. Other casing combinations may be selected depending on the specific circumstances.
[0293] The term elastic deformation means deformation within a range that ends when the material reaches its yield strength. At this point plastic deformation begins. Elastic deformation is reversible, which means that an object will return to its original shape, but plastic deformation is irreversible.
[0294] The present invention has been disclosed and illustrated mainly in terms of standard right-hand diverging railway turnout but also other railway switch embodiments are included in the present invention, such as standard left-hand switches, single or double inside or outside slip switch, three way switch, stub switch, wye switch (Y points), or the like.
[0295] The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. It is appreciated that various features of the above-described examples can be mixed and matched to form a variety of other alternatives. As such, the described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is therefore indicated by the appended claims rather than by the foregoing description. All changes that come within the meaning and range of equivalency of the claims are to be included within their scope.
[0296] Reference signs mentioned in the claims should not be seen as limiting the extent of the matter protected by the claims, and their sole function is to make claims easier to understand.