VENTED PROTECTIVE CAP FOR A LIQUID DISPENSER, VENTING INSERT, IN PARTICULAR FOR A PROTECTIVE CAP, LIQUID DISPENSER HAVING SUCH A PROTECTIVE CAP OR SUCH A VENTING INSERT, AND METHOD FOR PRODUCING A PROTECTIVE CAP OR A VENTING INSERT

Abstract

A vented protective cap for a liquid dispenser, and a venting insert, in particular for such a protective cap. The protective cap has a cap wall which surrounds a cap interior. The cap wall has a venting aperture which is spanned by a flexible sheet-like structure. A boundary region of the sheet-like structure is fixed in an encircling manner to a boundary of the venting aperture. The sheet-like structure consists of at least two layers which bear directly against one another but, at least in a central region of the sheet-like structure, are not connected fixedly to one another.

Claims

1. Vented protective cap for a liquid dispenser, in particular for a liquid dispenser for discharging a pharmaceutical liquid, having the following features: a. the protective cap has a cap wall which surrounds a cap interior, b. the cap wall has a venting aperture which is spanned by a flexible sheet-like structure, and c. a boundary region of the sheet-like structure is fixed in an encircling manner to a boundary of the venting aperture, d. the sheet-like structure consists of at least two layers which bear directly against one another but, at least in a central region of the sheet-like structure, are not connected fixedly to one another.

2. Vented protective cap according to claim 1, having the following further feature: a. the two layers of the sheet-like structure are held at the boundary of the venting aperture by a common injection-moulded bearing structure, which, on one side or integrally on both sides of the sheet-like structure, projects over the boundary region of the sheet-like structure.

3. Vented protective cap according to claim 1, having the following further features: a. a bearing structure having a ring-shaped fastening surface is provided at the boundary of the venting aperture, and b. a first layer of the sheet-like structure is, in a boundary region, thermally fastened to the fastening surface, and c. a second layer of the sheet-like structure is, in a boundary region, thermally fastened to the boundary region of the first layer.

4. Vented protective cap according to claim 1, having the following further feature: a. the protective cap has a main component which at least predominantly forms a lateral wall of the cap wall and on which the bearing structure is provided integrally.

5. Vented protective cap according to claim 1 having the following further features: a. the protective cap has a main component which at least predominantly forms a lateral wall of the cap wall and which has an opening for receiving a venting insert, and b. the protective cap has a venting insert which is inserted sealingly into the opening and which comprises the surrounding bearing structure and the sheet-like structure held and surrounded by the latter.

6. Vented protective cap according to claim 1, having at least one of the following further features: a. at least one layer of the sheet-like structure is formed by a sterile filter, which preferably has a separation limit of at most 1 m in size, in particular preferably a separation limit of at most 0.5 m or of at most 0.2 m in size, and/or b. at least one layer of the sheet-like structure is an absorbent layer, which is provided for absorbing a residual drop from a discharge opening of the dispenser, wherein, proceeding from the cap interior, said at least one layer preferably constitutes the first layer of the sheet-like structure, and/or c. at least one layer of the sheet-like structure is formed as a deep-bed filter, and/or d. at least one layer of the sheet-like structure is formed as a membrane filter, and/or e. at least one layer of the sheet-like structure has a hydrophilic surface, and/or f. at least one layer of the sheet-like structure has a hydrophobic surface, and/or g. at least one layer of the sheet-like structure is formed as an antibacterial layer and comprises a bactericidal constituent, and/or h. at least one layer of the sheet-like structure is formed as a support layer, in particular an outermost layer, and/or i. at least one outermost layer is formed as a screening layer and has a colour which is uniform with respect to the surrounding bearing structure, and/or j. the protective cap has a protective structure for protecting the sheet-like structure, wherein the protective structure is formed as a component which is separate from the bearing structure and is connected in a force-fitting manner or form-fitting manner to the bearing structure.

7. Venting insert for a venting channel, in particular for use in a protective cap according to claim 1, having the following features: a. the venting insert has a venting aperture which is surrounded by a bearing structure, and b. the venting aperture is spanned by a flexible sheet-like structure, and c. a boundary region of the sheet-like structure is fixed in an encircling manner to the bearing structure, d. the sheet-like structure consists of at least two layers which bear directly against one another but, at least in a central region of the sheet-like structure, are not connected fixedly to one another.

8. Venting insert according to claim 7, having the following further feature: a. the two layers of the sheet-like structure are held at the boundary of the venting aperture by a common injection-moulded bearing structure, which, on one side or integrally on both sides of the sheet-like structure, projects over the boundary region of the sheet-like structure.

9. Venting insert according to claim 7, having the following further features: a. a bearing structure having a ring-shaped fastening surface is provided at the boundary of the venting aperture, and b. a first layer of the sheet-like structure is, in a boundary region, thermally bonded to the fastening surface, and c. a second layer of the sheet-like structure is, in a boundary region, thermally bonded to the boundary region of the first layer.

10. Venting insert according to claim 7, having one of the following features: a. the venting insert has a tapering lateral surface for simplified fitting into the venting channel, or b. the venting insert is fastened in the venting channel by means of a snap-action connection, or c. the venting insert is fastened in the venting channel by means of a threaded connection, or d. the venting insert is fastened in the venting channel by means of an adhesive or welded connection.

11. Liquid dispenser, in particular for pharmaceutical liquids, having the following features: a. the liquid dispenser has a main unit, which has a liquid store and a conveying device and a discharge opening for releasing the liquid, and b. the liquid dispenser has a protective cap which is able to be mounted onto the main unit and which protects the discharge opening in the mounted state, and c. the protective cap has a cap wall which surrounds a cap interior, and the cap wall has a venting aperture which is spanned by a flexible sheet-like structure, and a boundary region of the sheet-like structure is fixed in an encircling manner to a boundary of the venting aperture, and the sheet-like structure consists of at least two layers which bear directly against one another but, at least in a central region of the sheet-like structure, are not connected fixedly to one another.

12. Liquid dispenser according to claim 11, having the following further features: a. at least one layer of the sheet-like structure is an absorbent or antibacterial layer, wherein said layer, with the protective cap mounted, is arranged directly above the discharge opening, with the result that a residual drop remaining at the discharge opening can be absorbed, and/or decontaminated, by this.

13. Liquid dispenser according to claim 11, having at least one of the following further features: a. the liquid dispenser is designed as a drop dispenser and has, in a manner surrounding the discharge opening, a drop formation geometry, and/or b. the liquid dispenser is filled with a pharmaceutical liquid, and/or c. the liquid dispenser has a pump device for conveying the liquid from the liquid store to the discharge opening, and/or d. the liquid dispenser has a squeeze bottle, which is able to be compressed for the purpose of conveying the liquid from the liquid store to the discharge opening, and/or e. the liquid dispenser has a pressure store, and/or f. the liquid dispenser is designed as a spray dispenser, by means of which the liquid is released in atomized form.

14. Method for producing a protective cap according to claim 2, comprising the following steps: a. continuously feeding in the form of sheet-like bands at least one first layer of a first sheet-like material and one second layer of a second sheet-like material, and, b. in an overlapping region of the bands, pressing together the at least two layers by way of a top-side stamp and a bottom-side stamp and making a cut using a cutting contour in a manner surrounding the stamps, by way of which cut the two layers of a sheet-like structure provided for the protective cap or for the venting insert are separated from the sheet-like bands, and c. inserting the multi-layer sheet-like structure into an injection moulding cavity in a state fixed by the stamps, and d. injecting a plastic material into the injection moulding cavity, which plastic material forms a common bearing structure, which, on one side or integrally on both sides of the sheet-like structure, projects over the boundary region of the sheet-like structure and fixes the layers of the sheet-like structure, and e. spacing the stamps on both sides apart from the sheet-like structure after the bearing structure has cured.

15. Method for producing a protective cap according to claim 3, comprising the following steps: a. providing a main body of a vented protective cap or of a venting insert, which has a venting aperture which is surrounded by a bearing structure having a ring-shaped fastening surface, and b. placing a first layer of the sheet-like structure and a second layer of the sheet-like structure such that the boundary region of the first layer comes into contact with the ring-shaped fastening surface and the boundary region of the second layer comes into contact with the boundary region of the first layer, and c. effecting thermal joining-together of the boundary regions of the first layer and second layer by means of a heated stamp after insertion of the second layer.

16. Method according to claim 15, having the following feature: a. the boundary region of the first layer is, by means of a heated stamp, already thermally bonded to the ring-shaped fastening surface after the placement of the first layer and before the placement of the second layer.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0052] Further advantages and aspects of the invention will emerge from the claims and from the following description of preferred exemplary embodiments of the invention, which are explained below on the basis of the figures.

[0053] FIGS. 1 and 2 show a dispenser according to the invention with a vented protective cap which has a venting aperture which is covered by means of a flexible sheet-like structure.

[0054] FIGS. 3A to 3C show three variants of vented protective caps in a sectional illustration.

[0055] FIGS. 4A to 4D illustrate, in addition to the designs in FIGS. 3A and 3C, the possibility of direct connection of the main body of the protective cap to the flexible sheet-like structure and also of the use of a separate venting insert.

[0056] FIGS. 5A to 5D show different configurations of layers of the flexible sheet-like structure.

[0057] FIGS. 6 and 7A to 7H illustrate a first method for producing a protective cap according to the invention.

[0058] FIGS. 8A to 8D and 9A to 9F illustrate two variations of an alternative method for producing a protective cap according to the invention.

DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS

[0059] FIGS. 1 and 2 show a liquid dispenser 100 according to the invention.

[0060] Said liquid dispenser comprises a main unit 102 in which a liquid store 104, a conveying device 106 and a discharge opening 108 are provided. The conveying device 106 is provided for guiding liquid from the liquid store 104 to the discharge opening 108. In this case, various technical designs are conceivable, in particular those of a design of the dispenser having a pressure store 104 and a conveying device 106 which is designed as a switching valve. As soon as a user pushes an actuating button 107, the switching valve is opened and the liquid pressurized in the liquid store 104 flows to the discharge opening 108. As an alternative thereto, the conveying device 106 may be designed as a pump device 106. At any rate, the liquid is stored free of pressure in the liquid store 104 and is pumped to the discharge opening 108 by actuating the pump device 106 by means of the actuating button 107. Other designs, for example having a squeeze bottle which is simultaneously a liquid store and a conveying device, are also possible.

[0061] The liquid dispenser in FIGS. 1 and 2 is a drop dispenser and, as such, has, in a manner surrounding the discharge opening 108, a drop formation geometry 110, for example a planar or concave ring-shaped surface, to which a drop, in an upside-down position of the dispenser, can adhere until it is detached from the drop formation geometry 110 under the action of gravitational force.

[0062] The liquid dispenser 100 has a protective cap 10, which is formed as a vented protective cap. This means that a cap interior 14 is connected to a surrounding atmosphere via a venting aperture 16, which, in the case of the configuration of this exemplary embodiment, is provided on an end surface of the cap wall 12 of the protective cap 10. The venting aperture 16 is provided with a sheet-like structure 18, this being a flexible sheet-like structure which is made up of multiple flexible layers having different properties, as will be explained in more detail below. The exemplary sheet-like structure 18 illustrated in FIG. 2 has two layers, of which an inner layer 22 is formed as an absorbent pad and, after the protective cap 10 is mounted onto the main unit 102, is able to absorb a residual drop remaining in the region of the drop formation geometry 110 and, if appropriate, to kill germs contained therein by way of an antibacterial configuration. That side of the sheet-like structure 18 which faces away from the discharge opening 108 is formed by an outer layer 20, which may be formed for example as a sterile filter, so that, with the protective cap 10 mounted, an introduction of germs into the cap interior 14 is avoided.

[0063] FIGS. 3A to 3C show three variants of the protective cap 10, of which the variants in FIGS. 3A and 3C are also explained in more detail below with regard to their respective production.

[0064] In the design as per FIG. 3A, the protective cap 10 has a main body 8, which forms both the lateral surfaces of the protective cap 10 and a bearing structure 24 provided in a manner surrounding the venting aperture 16 and extending on both sides of the sheet-like structure 18 over the latter and thereby securing the two layers 20, 22. The layers 20, 22 are not connected fixedly to one another. To illustrate this, a small gap between the layers 20, 22 is shown in FIG. 3A. In practice, however, the layers 20, 22 will bear against one another at least in their boundary regions 20A, 22A, but in particular completely. Said layers, however, at least in a central region, are not connected directly to one another and, as will be explained in more detail below, are normally not connected to one another prior to attachment to the main body of the protective cap. The layers 20, 22 are, by the bearing structure 24, secured to one another only in the fitted state, as is illustrated for example in FIG. 3A.

[0065] In the variant as per FIG. 3B, the bearing structure 24 is formed differently, since only on one side, below the sheet-like structure 18 in the present case, does it extend over the boundary region 18A thereof. However, the bearing structure 24 does not project beyond the layers 20, 22 above the bearing structure 18. Instead, the layers 20, 22, and in particular the outer layer 20, are fastened to the main body 8 of the protective cap in that said main body is, in the manner explained in more detail below, injection-moulded onto the layer 20, which is placed in a cavity beforehand, wherein a boundary region 20A of the layer 20 is connected in a materially bonded manner to the main body 8.

[0066] In the design as per FIG. 3C, it is again the case that provision is not made of a bearing structure provided on both sides of the sheet-like structure 18. Instead, a bearing structure 26 having a fastening surface 28 only above the sheet-like structure 18 is provided. As is illustrated by the relatively thin boundary regions in FIG. 3C, the layers 20, 22 of the sheet-like structure 18 have in this case been thermally bonded to the stated fastening surface 28 together or in succession by means of an embossing stamp.

[0067] A special feature with the design in FIG. 3C is a protective structure 29 which is formed as a separate component and which, on the outer side, is pushed into the venting aperture 16 and, there, is held in a force-fitting manner. Said protective structure protects the sheet-like structure and prevents in particular damage to a layer acting as a sterile filter. The protective structure 29 is illustrated in the design in FIG. 3C merely by way of example and could also likewise be provided in the other cap designs described here.

[0068] With regard to the designs in FIGS. 3A and 3C, FIGS. 4A to 4D show two different constructions in each case. The designs in FIGS. 4A and 4C correspond here to those in FIGS. 3A and 3C.

[0069] By contrast, a design in which a venting insert 34 is attached at an end side to a main component 32 of the protective cap 10, said main component forming in particular also the lateral walls, and for its part has the venting aperture 16 and the sheet-like structure 18 is shown by the variant in FIG. 4B. The venting insert 34 is fastened in the main component 32 of the protective cap 10 by means of a press fit. Alternative fastenings, such as adhesive connections, welded connections and threaded connections, are also possible here.

[0070] Corresponding to the variant in FIG. 4B, provision is also made in the variant in FIG. 4D of a separate venting insert 34, which provides the bearing structure 26 with the fastening surface 28 and which, in the same manner as the venting insert 34 in FIG. 4B, is inserted into the main component 32 of the protective cap 10 by means of a press fit.

[0071] FIGS. 5A to 5D illustrate different configurations of single layers, which together form the sheet-like structure 18. Since it is provided according to the invention that the layers of the sheet-like structure are not connected to one another, or at least not in, a central region, it is advantageously possible in a simple manner for provision to be made of particular combinations of layers for particular usage cases. A technically cumbersome production of a composite band, from which the sheet-like structure is extracted, that is cost-effective only for large quantities is therefore not necessary. The configurations shown here by way of example each have a sterile filter. The separation limit of said sterile filter is in size preferably at most 1 m, preferably at most 0.5 m. An even finer separation limit of at most 0.5 m in size may also be advantageous.

[0072] FIG. 5A shows a design in which a sterile filter 21A and an absorbent layer 21C together form the sheet-like structure 18. Here, the sterile filter 21A is shown fairly thin in order to illustrate that, in this case, it is a membrane filter, that is to say a filter which comprises a multiplicity of pores, each of which is smaller than a predefined separation limit so as not to allow particular constituents, such as bacteria, to pass through.

[0073] In the variant as per FIG. 5B, provision is likewise made of a sterile filter 21B. This is formed as a deep-bed filter, however. This means that, although not every single pore of the filter is smaller than the intended separation limit, the filter, on account of its thickness, is still able to reliably filter out constituents which are larger than the separation limit.

[0074] Whereas for the membrane filter 21A in FIG. 5A the constituents separated out by the filter remain on the top side of the filter, for the deep-bed filter 21B in FIG. 5B, said constituents pass into the filter itself and, there, are separated from the air passing through.

[0075] The design in FIG. 5C provides that, in addition to a sterile filter 21A and an absorbent pad 21C, provision is made of a screening layer 21E. This primarily performs the function of screening the sterile filter 21A from view. Since the sterile filter 21A furthermore normally has a different colouring from the protective cap 10, it has been found that users erroneously assume that the sterile filter 21A is to be removed upon initial operation of the dispenser. By way of the stated screening layer 21E, which is furthermore designed with the same colouring as the protective cap 10, the presence of a clearly differently coloured sterile filter 21A is screened from view, and so the user does not arrive at the idea of damaging the sheet-like structure 18.

[0076] In the design as per FIG. 5D, a sterile filter layer 21A and an absorbent layer 21C for absorbing a residual drop are again provided. Here, however, provision is furthermore made of a support layer 21D, which is comparatively firm and thus protects the sterile filter 21A mechanically against inadvertent or deliberate damage.

[0077] FIGS. 6 to 7H show a first method for producing a protective cap of the described type, this being in the present case that protective cap which is also illustrated in FIGS. 3A and 4A.

[0078] FIG. 6 schematically shows the basic construction. Two bands 220, 222 are fed to a combined punching and injection moulding tool 70. FIGS. 7A to 7H show the processing of said bands 220, 222 and the production of the protective cap 10 in the region of said punching and injection moulding tool 70.

[0079] FIG. 7A shows an initial state. In said state, a cavity 90, which is primarily delimited by a top shell 72 and a bottom shell 74, is still open. The above-described bands 220, 222 are moved into two slots of the top shell 72. The bottom shell 74 is provided centrally with a vertically displaceable stamp 82 in an aperture of the bottom shell 74. Correspondingly, the top shell 72 is provided with a likewise vertically displaceable stamp 80 and with a cutting contour 84 which is movable independently thereof and which surrounds the stamp 80. The stamp 80 and the cutting contour 84 are arranged in an aperture of the top shell 72.

[0080] In the initial state in FIG. 7A, the stamp 80 and the cutting contour 84 are situated above the slots through which the bands 220, 222 are fed.

[0081] Taking this as a starting point, firstly the stamp 82 is displaced vertically from the bottom upwards until it bears against the bottom side of the lower band 222. The top stamp 80 and the cutting contour 84 simultaneously push from above onto the band 220 such that the bands 220, 222 are pressed together. The state in FIG. 7B is established.

[0082] In the manner illustrated by FIG. 7C, the stamps 80, 82 and the cutting contour 84 then together move vertically downwards, whereby the sheet-like structure 18 consisting of two layers 20, 22 is separated from the surrounding bands 220, 222 in that the cutting contour 84 shears it off at the boundary of the aperture in the top shell 72. The stamps 80, 82 and the cutting contour 84 move together to the position which is illustrated in FIG. 7D.

[0083] Proceeding from here, the stamps 80, 82 move a little further, while at the same time or separately therefrom the bottom shell 74 and the top shell 72 are moved to one another, so that the cavity 90 is closed. With the lowering of the stamps 80, 82 into the position in FIG. 7E, the cutting contour 84 is no longer moved along therewith, and so a relative displacement between the cutting contour 84 and the stamp 80 occurs for the first time. The cutting contour 84 remains further above and thus forms with its end side facing downwards a part of the delimiting wall of the cavity 90.

[0084] Although the stated step, in which the stamps 80, 82 are displaced relatively with respect to the cutting contour, is considered to be advantageous, it is not essential. The above-described design in FIG. 3B can be produced by means of a method which is largely the same as the method described here, albeit with the stated relative displacement not being provided. For such a method, provision may be made of a tool with which the cutting contour 84 and the stamp 80 are formed as a common component.

[0085] Proceeding from the state in FIG. 7E, liquid plastic, for example PP or HDPE, is then guided through a feed opening (not illustrated) into the cavity 90, as can be seen in FIG. 7F. The plastic 92 cures in the cavity 90, with the result that, subsequently, in the manner illustrated by FIGS. 7G and 7H, after the bottom shell 74 and the top shell 72 are spaced apart, the finished protective cap 10 can be removed.

[0086] An alternative method is illustrated in FIGS. 8A to 8D. Said method proceeds from a main body 8 of the protective cap 10 that has already been fully produced by injection moulding and in which a venting aperture 16 is provided at an end side. The latter breaks through a bearing structure 26 which is formed primarily by a fastening surface 28.

[0087] The two layers 20, 22 of the sheet-like structure 18 are individually inserted into said main body 8. Said layers are not connected fixedly to one another at this point in time, but may of course, in deviation from FIG. 8A, be introduced in a form in which they already bear on one another. The two layers 20, 22 have a surface which is larger than the cross-sectional surface of the venting aperture 16, with the result that they come to bear on the fastening surface 28, as FIG. 8B shows.

[0088] Subsequently, a heated embossing stamp 86 is introduced into the main body 8 from above in the manner illustrated by FIG. 8C. The ring-shaped end surface of the embossing stamp is used for pressing the boundary regions 20A, 22A of the layers 20, 22 against the fastening surface 28 and in the process thermally bonding them together and to the fastening surface 28. The result is the two-layer structure which can be seen in FIG. 8D.

[0089] An alternative method to this emerges from FIGS. 9A to 9F. Here, the two layers 20, 22 are inserted in succession. As emerges from FIGS. 9A to 9C, firstly a first layer 20 is placed on the fastening surface 28 and thermally fastened there by means of the embossing stamp 86. The second layer 22 is introduced only afterwards, this then, in the manner illustrated by FIG. 9E, being likewise fastened by means of the heated embossing stamp 86, specifically on the layer 20 already fastened beforehand.

[0090] As FIG. 9F shows, this results in a construction similar to that in the method in FIGS. 8A to 8D. Even though the method in FIGS. 9A to 9F comprises more manufacturing steps, it is hereby possible for better tightness to be obtained in the boundary region according to material of the layers 20, 22, and so this more complex method has its raison d'tre too.