HOLLOW STRANDED WIRE
20200338625 ยท 2020-10-29
Assignee
Inventors
Cpc classification
F16C2316/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B21F17/00
PERFORMING OPERATIONS; TRANSPORTING
A61M25/005
HUMAN NECESSITIES
F16C1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61M2025/0059
HUMAN NECESSITIES
B21F3/00
PERFORMING OPERATIONS; TRANSPORTING
B21F45/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A hollow stranded wire (2) has a first layers (4) and second layers (6). The second layer is located outside the first layer. The first layer is formed by twisting eight first element wires (8) which are flat wires. The second layer is formed by twisting eight second element wires (10) which are flat wires. A ratio (Ww/Tw) of a width Ww to a thickness Tw of each flat wire is from 2 to 11. A twisting direction of the second element wires is opposite that of the first element wires. A twisting angle of each first element wire is not greater than 85. A twisting angle of each second element wire is not greater than 85. A ratio (D/T) of an average diameter D to a thickness T of the hollow stranded wire is not less than 5 and not greater than 20.
Claims
1. A hollow stranded wire comprising: a first layer formed by twisting three or more first element wires; and a second layer formed by twisting three or more second element wires and located outside the first layer, wherein the first element wires and/or the second element wires are each a flat wire, a twisting direction of the second element wires is opposite to a twisting direction of the first element wires, a ratio (D/T) of an average diameter D of the hollow stranded wire to a thickness T of the hollow stranded wire is not less than 5 and not greater than 20, and a ratio (Ww/Tw) of a width Ww of the flat wire to a thickness Tw of the flat wire is not less than 2 and not greater than 11.
2. The hollow stranded wire according to claim 1, wherein each of the first element wires and the second element wires is a flat wire.
3. The hollow stranded wire according to claim 1, wherein a twisting angle of each first element wire is not greater than 85, and a twisting angle of each second element wire is not greater than 85.
4. The hollow stranded wire according to claim 1, wherein the flat wire is a rectangular wire.
5. A medical device comprising a hollow stranded wire, wherein the hollow stranded wire includes a first layer formed by twisting three or more first element wires, and a second layer formed by twisting three or more second element wires and located outside the first layer, the first element wires and/or the second element wires are each a flat wire, a twisting direction of the second element wires is opposite to a twisting direction of the first element wires, a ratio (D/T) of an average diameter D of the hollow stranded wire to a thickness T of the hollow stranded wire is not less than 5 and not greater than 20, and a ratio (Ww/Tw) of a width Ww of the flat wire to a thickness Tw of the flat wire is not less than 2 and not greater than 11.
6. A hollow stranded wire comprising: a first layer formed by twisting three or more first element wires; a second layer formed by twisting three or more second element wires and located outside the first layer; and a third layer formed by twisting three or more third element wires and located outside the second layer, wherein at least one of each first element wire, each second element wire, and each third element wire is a flat wire, a twisting direction of the second element wires is opposite to a twisting direction of the first element wires, a twisting direction of the third element wires is the same as the twisting direction of the first element wires, a ratio (D/T) of an average diameter D of the hollow stranded wire to a thickness T of the hollow stranded wire is not less than 5 and not greater than 20, and a ratio (Ww/Tw) of a width Ww of the flat wire to a thickness Tw of the flat wire is not less than 2 and not greater than 11.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
DESCRIPTION OF EMBODIMENTS
[0024] The following will describe in detail the present invention based on preferred embodiments with appropriate reference to the drawings.
[0025]
[0026]
[0027] As shown in
[0028]
[0029] As is obvious from
[0030] An alternate long and two short dashes line shown by reference character 16 in
[0031] An alternate long and two short dashes line shown by reference character 18 in
[0032] In the present invention, an average diameter D of the hollow stranded wire 2 is calculated by the following mathematical formula.
D=(Do+Di)/2
In the present invention, a thickness T of the hollow stranded wire 2 is calculated by the following mathematical formula.
T=(DoDi)/2
[0033] As described above, the first element wires 8 are flat wires, and the second element wires 10 are also flat wires. Therefore, the thickness T is relatively small. In other words, the ratio of the inner diameter Di to the outer diameter Do is relatively high. The hollow stranded wire 2 is easily inserted into a body cavity, and the other member is easily passed through the interior of the hollow stranded wire 2. From this viewpoint, the thickness T is preferably not greater than 0.50 mm, more preferably not greater than 0.40 mm, and particularly preferably not greater than 0.30 mm. In light of pushability and rotation followability, the thickness T is preferably not less than 0.05 mm, more preferably not less than 0.10 mm, and particularly preferably not less than 0.20 mm.
[0034] The ratio (D/T) of the average diameter D to the thickness T is preferably not less than 5 and not greater than 20. The other member is easily passed through the interior of the hollow stranded wire 2 in which the ratio (D/T) is not less than 5. From this viewpoint, the ratio (D/T) is more preferably not less than 6 and particularly preferably not less than 8. The hollow stranded wire 2 in which the ratio (D/T) is not greater than 20 has excellent pushability and rotation followability. From this viewpoint, the ratio (D/T) is more preferably not greater than 16 and particularly preferably not greater than 14.5.
[0035] In
[0036] Flat wires do not need to be used for both the first layer 4 and the second layer 6. The first layer 4 may be formed from flat wires, and the second layer 6 may be formed from round wires. The first layer 4 may be formed from round wires, and the second layer 6 may be formed from flat wires. A round wire refers to an element wire having a circular contour shape in a cross-section perpendicular to the longitudinal direction thereof.
[0037] Ideally, both the first element wires 8 and the second element wires 10 are flat wires. In the hollow stranded wire 2, the second element wires 10 are in surface contact with the first element wires 8. The hollow stranded wire 2 has excellent pushability and rotation followability.
[0038] As described above, the first layer 4 is formed by twisting a plurality of the first element wires 8. Therefore, the first layer 4 is difficult to stretch. Furthermore, in the first layer 4, an inclination angle 1 (see
[0039] From the viewpoint that a small angle 1 is achieved, the number of first element wires 8 in the first layer 4 is preferably not less than 3, more preferably not less than 6, and particularly preferably not less than 8. The number is preferably not greater than 12.
[0040] As described above, the second layer 6 is formed by twisting a plurality of the second element wires 10. Therefore, the second layer 6 is difficult to stretch. Furthermore, in the second layer 6, an inclination angle 2 (see
[0041] From the viewpoint that a small angle 2 is achieved, the number of second element wires 10 in the second layer 6 is preferably not less than 3, more preferably not less than 6, and particularly preferably not less than 8. The number is preferably not greater than 12.
[0042] As described above, the twisting direction of the second element wires 10 is opposite to the twisting direction of the first element wires 8. When the hollow stranded wire 2 is rotated leftward, looseness of twist does not occur in the first layer 4. Therefore, the first layer 4 contributes to rotation followability. When the hollow stranded wire 2 is rotated rightward, looseness of twist does not occur in the second layer 6. Therefore, the second layer 6 contributes to rotation followability. The hollow stranded wire 2 has excellent rotation followability regardless of a rotation direction.
[0043] To produce the hollow stranded wire 2, first, a base wire is drawn and rolled to obtain the first element wires 8 and the second element wires 10. Next, a core wire is prepared. A plurality of the first element wires 8 are twisted around the core wire to form the first layer 4. A plurality of the second element wires 10 are twisted around the first layer 4 to form the second layer 6. The twisting direction of the second element wires 10 is opposite to the twisting direction of the first element wires 8. A stranded wire composed of the first layer 4 and the second layer 6 is subjected to a post heat treatment. The shapes of the first layer 4 and the second layer 6 are stabilized by the post heat treatment. After the heat treatment, the stranded wire is cut into a predetermined length. Furthermore, the core wire is pulled out from the first layer 4, whereby the hollow stranded wire 2 is obtained.
[0044]
[0045] The element wire 19 has an inner flat surface 20, an outer flat surface 22, and a pair of side flat surfaces 24. In the present invention, an element wire that has an inner flat surface 20, an outer flat surface 22, and a pair of side flat surfaces 24 and in which the width Ww thereof is larger than the thickness Tw thereof is referred to as rectangular wire. The rectangular wire is also a flat wire. In a preferable rectangular wire, the thickness of each side flat portion 24 is not less than half the thickness Tw.
[0046] The side flat surfaces 24 of a rectangular wire 18 contact the side flat surfaces 24 of rectangular wires 18 adjacent thereto. This contact creates resistance force with respect to bending of the hollow stranded wire. A hollow stranded wire having the rectangular wires 18 has excellent pushability.
[0047]
[0048] As shown in
[0049] In the hollow stranded wire 26 as well, the ratio (D/T) of the average diameter D to the thickness T is preferably not less than 5 and not greater than 20. Another member is easily passed through the interior of the hollow stranded wire 26 in which the ratio (D/T) is not less than 5. From this viewpoint, the ratio (D/T) is more preferably not less than 6 and particularly preferably not less than 8. The hollow stranded wire 26 in which the ratio (D/T) is not greater than 20 has excellent pushability and rotation followability. From this viewpoint, the ratio (D/T) is more preferably not greater than 16 and particularly preferably not greater than 14.5.
[0050] The flat wires 8 do not need to be used for all of the first layer 4, the second layer 6, and the third layer 28. The flat wires 8 may be used for any of these layers, and round wires may be used for the other layers. Ideally, the flat wires 8 are used for all of the first layer 4, the second layer 6, and the third layer 28. The rectangular wires 18 may be used for the first layer 4, the second layer 6, or the third layer 28.
[0051] In
[0052] From the viewpoint that a small angle 3 is achieved, the number of element wires in the third layer 28 is preferably not less than 3, more preferably not less than 6, and particularly preferably not less than 8. The number is preferably not greater than 12.
EXAMPLES
[0053] The following will show the effects of the present invention by means of examples, but the present invention should not be construed in a limited manner based on the description of these examples.
Example 1
[0054] A steel material formed from SUS304 was subjected to wire drawing and rolling to obtain element wires (flat wires). The width Ww of each element wire was 0.27 mm, and the thickness Tw of each element wire was 0.045 mm. A first layer was formed by twisting eight flat wires on a core wire. The twisting direction of the first layer was the Z direction. A second layer was formed by twisting eight flat wires on the first layer. The twisting direction of the second layer was the S direction. A third layer was formed by twisting eight flat wires on the second layer. The twisting direction of the third layer was the Z direction. The inclination angle 3 of each element wire of the third layer was 67. A stranded wire composed of these element wires was subjected to a post heat treatment. The stranded wire was cut into a predetermined length. The core wire was pulled out from the stranded wire, to obtain a hollow stranded wire of Example 1. The outer diameter Do of the hollow stranded wire was 1.770 mm, and the inner diameter Di of the hollow stranded wire was 1.500 mm.
Examples 2 to 12, Conventional Examples 1 to 3, and Comparative Examples 1 to 3
[0055] Hollow stranded wires of Examples 2 to 12, Conventional Examples 1 to 3, and Comparative Examples 1 to 3 were obtained in the same manner as Example 1, except the configuration of each layer was as shown in Tables 1 to 4 below.
[0056] [Rotation Followability]
[0057] Rotation followability is evaluated on the basis of the difference between a rotation angle of the base end side and a rotation angle of the distal end side of a hollow stranded wire when the base end side was rotated. As shown in
[0058]
[0059] [Stiffness]
[0060] As shown in
TABLE-US-00001 TABLE 1 Evaluation Results Example 1 Example 2 Example 3 Example 4 Number of 8 8 8 8 element wires per layer Number of layers 3 3 3 3 Element wire Flat/ Round/ Flat/ Flat/ shape flat/ flat/ flat/ round/ first/second/third flat flat round flat Twisting Z/S/Z Z/S/Z Z/S/Z Z/S/Z direction first/second/third Element wire 0.045* 0.122/ 0.045* 0.045* dimensions (mm) 0.27/ 0.045* 0.27/ 0.27/ first layer/ 0.045* 0.27/ 0.045* 0.122/ second layer/ 0.27/ 0.045* 0.27/ 0.045* third layer/ 0.045* 0.27 0.122 0.27 0.27 Do (mm) 1.770 1.774 1.774 1.774 Di (mm) 1.500 1.350 1.350 1.350 D/T 12.1 7.4 7.4 7.4 Ww/Tw of flat 6.0 6.0 6.0 6.0 wire Angle () of 67 67 79 67 Outermost layer Rotation angle 58 66 68 71 difference (index) Sag length L 100 98 100 98 (index)
TABLE-US-00002 TABLE 2 Evaluation Results Conventional Example 5 Example 6 Example 7 Example 1 Number of 8 8 8 8 element wires per layer Number of layers 3 3 3 3 Element wire Round/ Round/ Flat/ Round/ shape round/ flat/ round/ round/ first/second/third flat round round round Twisting Z/S/Z Z/S/Z Z/S/Z Z/S/Z direction first/second/third Element wire 0.122/ 0.122/ 0.045* 0.122/ dimensions (mm) 0.122/ 0.045* 0.27/ 0.122/ first layer/ 0.045* 0.27/ 0.122/ 0.122/ second layer/ 0.27 0.122 0.122 third layer Do (mm) 1.768 1.768 1.768 1.772 Di (mm) 1.190 1.190 1.190 1.040 D/T 5.1 5.1 5.1 4.1 Ww/Tw of flat 6.0 6.0 6.0 wire Angle () of 67 79 79 79 Outermost layer Rotation angle 75 73 75 100 difference (index) Sag length L 100 98 100 100 (index)
TABLE-US-00003 TABLE 3 Evaluation Results Conventional Conventional Example 8 Example 9 Example 10 Example 2 Example 3 Number of 8 8 8 8 8 element wires per layer Number of layers 2 2 2 2 1 Element wire Flat/ Round/ Flat/ Round/ Flat shape flat flat round round first/second/third Twisting Z/S Z/S Z/S Z/S Z direction first/second/third Element wire 0.055* 0.145/ 0.055* 0.145/ 0.100* dimensions (mm) 0.31/ 0.055* 0.31/ 0.145/ 0.20/ first layer/ 0.055* 0.31/ 0.145/ second layer/ 0.31/ third layer/ Do (mm) 1.380 1.380 1.380 1.380 1.100 Di (mm) 1.160 0.980 0.980 0.800 0.900 D/T 11.5 5.9 5.9 3.8 10.0 Ww/Tw of flat 5.6 5.6 5.6 2.0 wire Angle () of 53 73 53 73 59 Outermost layer Rotation angle 86 91 89 104 114 difference (index) Sag length L 98 100 98 98 102 (index)
TABLE-US-00004 TABLE 4 Evaluation Results Comparative Comparative Comparative Example 1 Example 2 Example 3 Example 11 Example 12 Number of 8 12 8 8 12 element wires per layer Number of layers 3 3 3 3 3 Element wire Flat/ Flat/ Flat/ Square/ Flat/ shape flat/ flat/ flat/ square/ flat/ first/second/third flat flat flat square flat Twisting direction Z/Z/Z Z/S/Z Z/S/Z Z/S/Z Z/S/Z first/second/third Element wire 0.045* 0.025* 0.055* 0.045* 0.038* dimensions (mm) 0.27/ 0.25/ 0.10/ 0.27/ 0.38/ first layer/ 0.045* 0.025* 0.055* 0.045* 0.038* second layer/ 0.27/ 0.25/ 0.10/ 0.27/ 0.38/ third layer/ 0.045* 0.025* 0.055* 0.045* 0.038* 0.27 0.25 0.10 0.27 0.38 Do (mm) 1.770 1.780 1.780 1.770 1.798 Di (mm) 1.500 1.630 1.450 1.500 1.570 D/T of flat wire 12.1 22.7 9.8 12.1 14.8 Ww/Tw 6.0 10.0 1.8 6.0 10.0 Angle () of 67 57 87 67 34 Outermost layer Rotation angle 111 122 117 43 46 difference (index) Sag length L 98 132 134 94 98 (index)
[0061] As shown in Tables 1 to 4, the hollow stranded wire of each Example has excellent rotation followability and pushability. From the evaluation results, advantages of the present invention are clear.
INDUSTRIAL APPLICABILITY
[0062] The hollow stranded wire according to the present invention can be applied to various medical devices.
DESCRIPTION OF THE REFERENCE CHARACTERS
[0063] 2, 26 . . . hollow stranded wire [0064] 4 . . . first layer [0065] 6 . . . second layer [0066] 8 . . . first element wire [0067] 10 . . . second element wire [0068] 19 . . . element wire [0069] 28 . . . third layer