Electronic circuit for fast temperature sensing of a power switching device
10819102 ยท 2020-10-27
Assignee
Inventors
Cpc classification
H01L27/0266
ELECTRICITY
G01K2217/00
PHYSICS
H01L29/16
ELECTRICITY
H03K2217/0027
ELECTRICITY
H01L27/0629
ELECTRICITY
H01L23/34
ELECTRICITY
H01L29/778
ELECTRICITY
G01K3/005
PHYSICS
International classification
H01L23/34
ELECTRICITY
H01L27/02
ELECTRICITY
H01L23/24
ELECTRICITY
G01K3/00
PHYSICS
Abstract
An electronic circuit for sensing a temperature rise in a power transistor device, the temperature rise caused by a current flow in the power transistor device. The power transistor device and a sense-FET are disposed on a substrate. The sense-FET senses a fractional portion of the current flow and outputs a current signal. A JFET has its drain connected to the drain of the power transistor device. The gate of the JFET is connected to the source of the power transistor device, such that when the power transistor device is on, the JFET is also turned on, and a drain voltage signal of the power transistor device is output at a second node of the JFET. A detection circuit receives the drain voltage signal and the current signal and outputs an alarm signal when the drain-source resistance of the power transistor device exceeds a combined threshold limit.
Claims
1. An electronic circuit for detecting a temperature rise in a power transistor device, the temperature rise caused by a current flow in the power transistor device, the electronic circuit comprising: a sense-field-effect transistor (sense-FET), the sense-FET sensing a fractional portion of the current flow and outputting a current signal at a first node; a normally-on switching transistor device, a drain of the normally-on switching transistor device being coupled to a drain of the power transistor device, a gate of the normally-on switching transistor device being connected to a source of the power transistor device, such that when the power transistor device is turned on, the normally-on switching transistor device is also turned on, and a drain voltage signal of the power transistor device is output at a second node; and a detection circuit coupled to receive the drain voltage signal and the current signal, the detection circuit outputting an alarm signal when the drain voltage signal exceeds a reference voltage signal and the current signal exceeds a reference current signal, which indicates that a drain-source resistance of the power transistor device exceeds a combined threshold limit.
2. The electronic circuit of claim 1 wherein the power transistor device comprises a GaN high electron mobility junction field-effect transistor (HEMT) cascaded with a Si power MOSFET, the drain of the GaN HEMT being coupled to the drain of the normally-on switching transistor device.
3. The electronic circuit of claim 2 wherein the normally-on switching transistor device comprises a junction field-effect transistor (JFET).
4. The electronic circuit of claim 3 wherein the gate of the JFET is coupled to the source of the Si power MOSFET.
5. The electronic circuit of claim 4 wherein the gate of the JFET and the source of the Si power MOSFET are both connected to a ground potential.
6. The electronic circuit of claim 1 wherein the alarm signal indicates that the temperature rise exceeds a thermal threshold of the power transistor device.
7. The electronic circuit of claim 2 wherein the GaN HEMT is disposed on a first semiconductor die and the Si power MOSFET is disposed on a second semiconductor die.
8. The electronic circuit of claim 7 wherein the first semiconductor die comprises sapphire and the second semiconductor die comprises silicon.
9. The electronic circuit of claim 1 wherein the reference current signal is set to a value at which point the current flow in the power transistor device has reached a calibration current threshold.
10. The electronic circuit of claim 2 wherein the reference current signal is set to a value at which point the current flow in the power transistor device has reached a calibration current threshold.
11. The electronic circuit of claim 1 wherein the reference voltage signal is set to a value at which point the drain-source resistance has reached a calibration threshold value of the drain voltage signal indicative of temperature limit of the power transistor device.
12. The electronic circuit of claim 2 wherein the reference voltage signal is set to a value at which point the drain-source resistance has reached a calibration threshold value of the drain voltage signal indicative of temperature limit of the power transistor device.
13. The electronic circuit of claim 1 wherein the detection circuit comprises: a first comparator having a first input coupled to receive the drain voltage signal, and a second input coupled to receive the reference voltage signal, the first comparator outputting a first logic signal when the drain voltage signal exceeds the reference voltage signal; and a second comparator having a first input coupled to receive the current signal, and a second input coupled to receive the reference current signal, the second comparator outputting a second logic signal when the current signal exceeds the reference current signal.
14. The electronic circuit of claim 2 wherein the detection circuit comprises: a first comparator having a first input coupled to receive the drain voltage signal, and a second input coupled to receive the reference voltage signal, the first comparator outputting a first logic signal when the drain voltage signal exceeds the reference voltage signal; and a second comparator having a first input coupled to receive the current signal, and a second input coupled to receive the reference current signal, the second comparator outputting a second logic signal when the current signal exceeds the reference current signal.
15. The electronic circuit of claim 13 wherein the detection circuit further comprises a flip-flop having an input coupled to receive the first logic signal, a clock input coupled to receive the second logic signal, the flip-flop outputting the alarm signal responsive to the first and second logic signals.
16. The electronic circuit of claim 14 wherein the detection circuit further comprises a flip-flop having an input coupled to receive the first logic signal, a clock input coupled to receive the second logic signal, the flip-flop outputting the alarm signal responsive to the first and second logic signals.
17. The electronic circuit of claim 15 wherein the flip-flop is a D-type flip-flop.
18. The electronic circuit of claim 16 wherein the flip-flop is a D-type flip-flop.
19. The electronic circuit of claim 1 further comprising a sense resistor coupled between the first node and a ground potential.
20. The electronic circuit of claim 2 further comprising a sense resistor coupled between the first node and a ground potential.
21. The electronic circuit of claim 1 wherein the first node comprises the source of the sense-FET and the second node is the source of the normally-on switching transistor device.
22. The electronic circuit of claim 2 wherein the first node comprises the source of the sense-FET and the second node is the source of the normally-on switching transistor device.
23. The electronic circuit of claim 1 wherein the gate of the normally-on switching transistor device and the source of the power transistor device are both connected to a ground potential.
24. The electronic circuit of claim 1 wherein the drain of the power transistor device is coupled to a power converter energy transfer element.
25. The electronic circuit of claim 1 wherein the alarm signal is used to turn off the power transistor device.
26. The electronic circuit of claim 2 wherein the alarm signal is used to turn off the power transistor device.
27. The electronic circuit of claim 1 wherein the detection circuit receives the voltage signal and the current signal at a predetermined gate-source voltage, and a predetermined current flow in the power transistor device.
28. The electronic circuit of claim 2 wherein the detection circuit receives the voltage signal and the current signal at a predetermined gate-source voltage, and a predetermined current flow in the power transistor device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Non-limiting and non-exhaustive embodiments of the present invention are described with reference to the following figures, wherein like reference numerals refer to like parts throughout the various views unless otherwise specified.
(2)
(3)
(4)
(5)
(6)
(7) Corresponding reference characters indicate corresponding components throughout the several views of the drawings. Skilled artisans will appreciate that elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions of some of the elements in the figures may be exaggerated relative to other elements to help to improve understanding of various embodiments of the disclosed devices. Also, common but well-understood elements that are useful or necessary in a commercially feasible embodiment are often not depicted in order to facilitate a less obstructed view of these various embodiments disclosed.
DETAILED DESCRIPTION
(8) In the following description specific details are set forth, such as device types, voltages, component values, circuit configurations, etc., in order to provide a thorough understanding of the embodiments described. However, persons having ordinary skill in the relevant arts will appreciate that these specific details may not be needed to practice the embodiments described. It is further appreciated that well known circuit structures and elements have not been described in detail, or have been shown in block diagram form, in order to avoid obscuring the embodiments described.
(9) Reference throughout this specification to one embodiment, an embodiment, one example or an example means that a particular feature, structure or characteristic described in connection with the embodiment or example is included in at least one embodiment of the present invention. Thus, appearances of the phrases in one embodiment, in an embodiment, one example or an example in various places throughout this specification are not necessarily all referring to the same embodiment or example. Furthermore, the particular features, structures or characteristics may be combined in any suitable combinations and/or sub-combinations in one or more embodiments or examples. Particular features, structures or characteristics may be included in an integrated circuit, an electronic circuit, a combinational logic circuit, or other suitable components that provide the described functionality. In addition, it is appreciated that the figures provided herewith are for explanation purposes to persons ordinarily skilled in the art.
(10) For purposes of this disclosure, ground or ground potential refers to a reference voltage or potential against which all other voltages or potentials of an electronic circuit or Integrated circuit (IC) are defined or measured.
(11) In the context of the present application, when a transistor is in an off state or off the transistor does not substantially conduct current. Conversely, when a transistor is in an on state or on the transistor is able to substantially conduct current. By way of example, a power transistor may comprise an N-channel metal-oxide-semiconductor field-effect transistor (NMOS) with a high voltage being supported between the first terminal, a drain, and the second terminal, a source. The power MOSFET may comprise a power switch that is driven by an integrated controller circuit to regulate energy provided to a load.
(12) In one embodiment, an apparatus and method for detecting the temperature of semiconductor switching devices such as controlled switches or diodes (e.g. Schottky diodes) is provided. Although specific examples shown and described below include a MOSFET switching device, it is appreciated that other switching devices may be utilized in accordance with the teachings of this disclosure.
(13) In one example a power MOSFET switching device has a substrate referenced to the drain potential, with the drain being the major thermal connection of the device. A controller to control switching of the device may be a low-side connected controller and as such its reference voltage is shared with the source potential of the vertical power MOSFET switching device. The controller may be integrated together in the same integrated circuit die as the power MOSFET switching device, or it may be separated into a different integrated circuit die. The power MOSFET switching device and controller may be included in the same package, or housed in separate packages.
(14) In one embodiment, an apparatus and method of detecting temperature in a power semiconductor switching device via a low-side connected circuit is provided. Temperature detection occurs directly using electrical signals measured on the power semiconductor switching device (e.g., MOSFET) rather than indirect die-to-die thermal coupling. As a result, this allows for instantaneous thermal detection and thus protects against transient conditions where there is fast transient temperature rise. Additionally, the low-side reference provides the capability of hysteretic thermal shutdown features.
(15)
(16) In graphs 100 of
(17) On the other hand, in graphs 150 of
(18) The drain-source on-resistance R.sub.DS(on) in a vertical MOSFET as explained above is a function of semiconductor material, channel size, operating condition (drain current and voltage) and strongly depends on junction temperature. when other factors such as gate-voltage (V.sub.GS) and drain current (I.sub.DS) are held constant, the direct relation of on-resistance R.sub.DS(on) with the junction temperature (T.sub.j) in
(19)
(20) Persons of skill in the art will note that the chopped voltage across switching device 221 is rectified through the rectifier module 240, thereby generating the regulated output voltage V.sub.o 252 and output current I.sub.o 253 to the load 250.
(21)
(22) In one embodiment, mid-point potential V.sub.A 278 of half-bridge switching device 270 is coupled to an energy conversion block 280 (which may be of an isolated or non-isolated configuration) that produces/generates output voltage V.sub.o 252 and output current I.sub.o 253 across the load 250.
(23) It is appreciated that the thermal detection circuitry disclosed herein may be added to low-side control block 231 of
(24) In a half-bridge configuration, for instance, there is a low-side MOSFET switch and a high-side MOSFET switch. It should be understood that the temperature detection method described herein could be used with either of these MOSFET switches, for example, if they are floating at a non-zero potential. As discussed above, it should be understood that in the case of a MOSFET switch, control is referenced to the source (or non-substrate) of the MOSFET. Similarly for high-side switch M2 272 and control block 262, it is understood that for a MOSFET switch control is referenced to the source (or non-substrate) of the MOSFET. Thus, in both cases, they may be referred to as the MOSFET Source referenced control.
(25) In one embodiment, the R.sub.DS(on) of a power MOSFET switching device has a defined positive temperature coefficient. With constant V.sub.GS and I.sub.DS conditions, by measuring the drain-source on-resistance during operational switching condition at an unknown temperature R.sub.DS(on)Tx and comparing it to a stored calibrated value at a known temperature (e.g., 25 C.) R.sub.DS(on)T25 for the same device under the same conditions/parameters, it is possible to accurately and quickly infer the temperature inside the MOSFET relative to the calibrated temperature.
(26) In one embodiment, the drain-source on-resistance value of a MOSFET device is measured during manufacturing test at a known temperature (e.g., 25 C.) R.sub.DS(on)T25 and is stored during calibration. Thus, if R.sub.DS(on) changes with temperature rise during normal or transient operation, the controller can measure the ratio of instantaneous resistance change versus the calibrated value and calculate the temperature rise, which is useful for thermal protection of the MOSFET device.
(27) In one implementation the drain voltage and current of the power MOSFET switching device is measured in each switching cycle. In one example, drain voltage is measured using a junction field-effect transistor (JFET) that has its drain connected to the drain of the power MOSFET, with the gate of the JFET connected to the source of the power MOSFET. When power MOSFET is on the JFET source, node voltage value follows that of the MOSFET drain, thereby providing an accurate reading of the drain voltage during on-time.
(28) In one embodiment, the MOSFET drain current is obtained through a sense-FET which measures a predetermined fraction of current flowing in the main power MOSFET. Detecting the sense current therefore provides a measure of the power MOSFET drain current (I.sub.DS) in each switching cycle. Thus, utilizing signals representing drain voltage and drain current of the power MOSFET switching device, it can be determined when the R.sub.DS(on) value has exceeded a certain threshold operating value, which, in turn, is directly related to a predefined target temperature limit for the switching power MOSFET.
(29)
K=N.sub.Q1-cells/N.sub.Q2-cells=R.sub.DS(on)Q2/R.sub.DS(on)Q1=I.sub.1/I.sub.2;
I.sub.2=I.sub.sns=(1/K)I.sub.1;
V.sub.D=I.sub.1R.sub.DS(on)Q1=I.sub.2R.sub.DS(on)Q2=(I.sub.1/K)R.sub.DS(on)Q2.
(30) As shown, the drain of main MOSFET Q1 321 and the drain of sense-FET Q2 341 are coupled to the same bus voltage V.sub.D 327. The gating signal 323 for main MOSFET Q1 321 and the gating signal 343 for sense-FET Q2 341 are provided by the same drive signal V.sub.drive 333. This satisfies conditions for maintaining constant V.sub.GS for both the sense-FET and the main MOSFET. Consequently, the current density in main MOSFET Q1 321 and sense-FET Q2 341 remains the same. The current ratio of I.sub.D 325 flowing through main MOSFET Q1 321 and I.sub.sns 342 flowing through sense-FET Q2 341 is proportional to their size K:1. It is appreciated that the drain-source resistance measurement of sense-FET Q2 341 is more accurate (less error) compared to main MOSFET Q1 321 due to its larger drain-source on-resistance.
(31) A sense resistor 344 is shown coupled from the source of sense-FET Q2 341 to ground 301. The sense current I.sub.sns 342 flowing through sense resistor 344 generates signal U.sub.Isns 346, which is a representation of the current 1325 flowing through main MOSFET Q1 321.
(32) In the embodiment of
(33)
(34) As shown, output signals U.sub.Isns 446(A) and U.sub.Vsns 466(A) are provided as inputs to threshold detection circuit 480(A). Detection circuit 480(A) includes a first comparator 450(A) which receives current signal U.sub.Isns 446(A) at its positive input 454(A). Current signal U.sub.Isns 446(A) is compared to a reference current signal I.sub.ref 456(A) applied to the negative input of comparator 450(A). Whenever signal U.sub.Isns 446(A) rises higher than current reference signal I.sub.ref 456(A), output 458(A) of comparator 450(A) transitions to a logic high value. In one embodiment, reference current signal I.sub.ref 456(A) is a predefined calibration current threshold. Whenever current signal U.sub.Isns 446(A) exceeds the predefined calibration current threshold. output 458(A) of comparator 450(A) transitions high.
(35) Detection circuit 480(A) also includes a second comparator 460(A) having a positive input 464(A) coupled to receive signal U.sub.Vsns 466(A). Signal U.sub.Vsns 466(A) is compared to a reference voltage V.sub.ref 467(A) applied to the negative input of comparator 460(A). The reference V.sub.ref 467(A) represents a threshold value for the R.sub.DS(on) of the power MOSFET Q1 421(A) that is directly related to its junction temperature. Whenever signal U.sub.Vsns 466(A) goes higher than the reference voltage V.sub.ref 467(A) output 468(A) of the comparator 460(A) transitions to a high logic value.
(36) Output 468(A) of comparator 460(A) is coupled to data input D 471(A) of a D-type flip-flop 470(A). Similarly, output 458(A) of comparator 450(A) is coupled to the clock input 472(A) of D-type flip-flop 470(A). The output of comparator 460(A) transitions to, a logic high value when the drain voltage exceeds the reference voltage threshold, which has been set to indicate that R.sub.DS(on) at calibrated current has exceeded a predefined/prescribed threshold value of the drain voltage as an indicator of the temperature limit.
(37) Continuing with the example of
(38) As discussed previously, the drain-source resistance R.sub.DS(on) of the power MOSFET is a direct function of its junction temperature; therefore changes R.sub.DS(on) directly indicates the instantaneous temperature change of the power MOSFET device. In this manner, a logic high value at Q output 473(A) may be used to indicate an alarm condition wherein a recommended or prescribed thermal threshold of the power MOSFET switching device is exceeded.
(39)
(40) It is appreciated that due to the high thermal impedance of the separate sapphire substrate of the GaN HEMT, the temperature of the GaN HEMT device cannot be measured accurately by proximate controllers. In contrast, the electronic circuit shown in
(41) Persons of skill will understand that the circuit of
(42) With reference to
(43) Sense current I.sub.sns(B) 445(B) flowing through Q2(B) 441(B) is converted to a voltage via the voltage drop across resistor R.sub.sns(B) 446(B) such that voltage signal U.sub.Isns(B), 446(B) is compared to a reference signal U.sub.Iref(B) 456(B). Reference signal U.sub.Iref(B) 456(B) sets the test current where the temperature comparison is made. It is appreciated that in another embodiment the sense current I.sub.sns(B), 445(B) flowing through transistor Q2(B) 441(B) may be directly compared to a reference current.
(44) Continuing with the example circuit of
(45) A second JFET 461(B) is shown having its drain coupled to the drain of GaN HEMT 411(B). The source of JFET 461(B) is coupled to drain voltage link V.sub.D(B) 427(B), with its gate 463(B) being coupled to ground 401(13), In one example shown, JFET 461(B) may comprise a silicon JFET on the controller, or any other suitable type of JFET, or other transistor with similar function. The circuity shown in
(46) It should be understood that in other embodiments more than one threshold level may be detected. That is, multiple threshold voltage levels may be defined for various types of temperature detection or other types of control protection. Multiple sets of comparators and flip-flops may be utilized to generate the various output signals for temperature detection and/or control protection. By way of example, a first protection level may be used to change one or more control parameters of the power MOSFET switching device (e.g., a current limit, a switching frequency, a pulse width, or to temporary halt switching) A second protection level may be, used to prevent the case of a fatal transient or temperature rise, with an alarm signal being use to latch up or permanently shut down the device.
(47) Persons of skill in the art will understand, that the disclosed subject matter may be implemented by different versions and varieties of semiconductor materials. For instance, the power MOSFET switching device may consist of any discrete or integrated Si, SiC, GaN or other types of high electron mobility semiconductor switches.
(48) The above description of illustrated example embodiments, including what is described in the Abstract, are not intended to be exhaustive or to be limitation to the precise forms or structures disclosed. While specific embodiments and examples of the subject matter described herein are for illustrative purposes, various equivalent modifications are possible without departing from the broader spirit and scope of the present invention. Indeed, it is appreciated that the specific example currents, voltages, resistances, device types and sizes, etc., are provided for explanation purposes and that other values may also be employed in other embodiments and examples in accordance with the teachings of the present invention.