Internal combustion engine and a method for enhancing the yield of an internal combustion engine
10815930 ยท 2020-10-27
Assignee
- KYRDYN (Gif sur Yvette, FR)
- Pontet; Maguelone (Lardy, FR)
- Pontet; Silvere (Orsay, FR)
- Pontet; Leonard (Massy, FR)
- Lesire; Denis (Bourg la Reine, FR)
Inventors
Cpc classification
F02B29/0406
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M31/083
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02G5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M31/087
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02G5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M31/087
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M31/083
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
In an internal combustion engine, for the operation at part-load, a heat exchanger collects heat from the exhaust gas and re-injects the collected heat into the intake gas being at an intermediate stage (p.sub.3c) of the compression. The exhaust gases are cooled down from point Q.sub.81c to point Q.sub.61c. The intake gases are heated up from point Q.sub.33c to point Q.sub.43c. The average combustion temperature is higher while the exhaust gas temperature is lowered, wherefore the yield is definitely increased.
Claims
1. An internal combustion engine comprising: a power shaft; a compressor system for effecting pre-compression and volume reduction of a working gas, thereby to obtain a pre-compressed working gas at a first pressure; an engine block positive displacement mechanism having a working chamber partly defined by a piston coupled to the power shaft, and in which the pre-compressed working gas is successively subjected to: a heating by combustion near a top dead center of the piston at which the volume of the working chamber is minimal; at least an initial part of an expansion-depressurization, while the piston moves towards a bottom dead center; a discharge; at least one fuel introduction device; a heat exchanger which, during warm engine operation at a load level pertaining to a part-load range in which the engine produces driving torque on the power shaft, withdraw heat from the working gas, having been discharged from and travelling downstream of the discharge of the positive displacement mechanism at a second pressure lower than the first pressure, and yielding said heat to the pre-compressed working gas, thereby to cause a temperature of the pre-compressed working gas to be higher at the outlet of the heat exchanger than at an outlet of the compressor system; a at least one depollution system; and a control unit; wherein: the pre-compressed working gas, heated in the heat exchanger at a first temperature at a hot outlet of the heat exchanger, is subjected, at least in part in the working chamber, to an additional compression with reduction of a specific volume of said working gas and increase of the temperature of the working gas above the first temperature before the heating by combustion, at least except in said at least one depollution system, the working gas is in essentially adiabatic conditions between the discharge of the positive displacement mechanism and a hot inlet of the heat exchanger; and said engine further comprises a thermal adjustment and gas distributor system being connected to said control unit for: moderating the temperature of the pre-compressed working gas reaching the positive displacement mechanism by comparison with the temperature of the discharged working gas discharged from the engine block positive displacement mechanism available upstream of the heat exchanger, when the load level exceeds a first threshold within said part-load range; and cooling down the working gas sent to the positive displacement mechanism, relatively to the temperature of the end of pre-compression, when the load level exceeds a second threshold higher than said first threshold.
2. The engine according to claim 1, wherein the compressor system comprises two stages separated by an intercooler, and wherein when the load level is in an upper range of the load levels, located above said second threshold, the thermal adjustment and gas distributor system allows the pre-compressed working gas selectively to go to intake of the engine block positive displacement mechanism in a same thermodynamic condition as while being discharged from the intercooler through a by-pass branch by-passing the heat exchanger.
3. The engine according to claim 1, wherein the compressor system comprises two stages separated by an intercooler; and wherein in an intermediate range of the load levels, located above said first threshold, the working gas being discharged from the intercooler travels through an upper stage of the two stages, and then for one part through the heat exchanger and for another part through a by-pass branch by-passing the heat exchanger.
4. The engine according to claim 3, wherein at a transition from the intermediate range to a load level higher than the intermediate range, said upper stage of the compression system is progressively de-activated, and conversely at the transition from a load level higher than the intermediate range to a load level within the intermediate range, the upper pre-compression stage is progressively activated.
5. The engine according to claim 1, wherein the thermal adjustment and gas distributor system includes, at least one by-pass branch for the working gas bypassing the heat exchanger; and a distributor system configured for causing at least part of the pre-compressed working gas to be distributed through the at least one by-pass branch.
6. The engine according to claim 5, wherein the distributor system is configured for being operable at an intermediate position to cause the pre-compressed working gas simultaneously to be distributed in two parallel branches thereby to obtain at a junction of the two branches a pre-compressed working gas having a temperature intermediate respective temperatures of the working gas in the parallel two branches.
7. The engine according to claim 1, wherein the heat exchanger receives an entirety of the pre-compressed working gas when the load level is in a lower range of the part-load range.
8. The engine according to claim 1, wherein during a warm condition of the engine at a load being below the first threshold, the working gas having been discharged from the positive displacement mechanism exits the heat exchanger at a temperature exceeding by some tens of Kelvin the temperature at which the pre-compressed working gas is distributed to the heat exchanger.
9. The engine according to claim 1, wherein during a warm condition of the engine at a load being below the first threshold, a whole quantity of working gas having been discharged by the engine block positive displacement mechanism, and a whole quantity of the pre-compressed working gas are to exchange heat in the heat exchanger.
10. The engine according to claim 1, wherein, in a condition of warm engine at part-load, the pre-compressed working gas is in essentially adiabatic conditions from the hot outlet of the heat exchanger and up to a beginning of a combustion phase, except for a mixture of the pre-compressed working gas with recirculation working gas including working gas trapped in the working chamber from a preceding cycle.
11. The engine according to claim 1, further comprising at least one recirculation path, for recirculating a part of the working gas discharged from the engine block positive displacement mechanism, said recirculation path extending from a derivation location located between the discharge of the engine block positive displacement mechanism and the hot inlet of the heat exchanger, up to a mixture location located between the hot outlet of the heat exchanger and the intake of the engine block positive displacement mechanism.
12. The engine according to claim 11, further including a recirculation compressor and a flow rate adjustment valve being positioned in the recirculation path.
13. The engine according to claim 11, further comprising means for reducing the temperature of the working gas in the recirculation path, being active at least for a high load level.
14. The engine according to claim 11, further including a recirculation compressor of a type allowing adjustment of a flow rate therethrough, positioned in the recirculation path.
15. The engine according to claim 1, wherein an internal recirculation of the working gas is trapped in the working chamber when a discharge phase is terminated before the piston reaches the top dead center.
16. The engine according to claim 1, wherein an effective volume ratio of a compression between the hot outlet of the heat exchanger and the top dead center in the engine block positive displacement mechanism is smaller than a volume ratio of an expansion in the engine block positive displacement mechanism starting from the top dead center.
17. The engine according to claim 1, wherein the engine block positive displacement mechanism is of the four stroke type comprising a volume increase stroke during which the working gas at the first pressure enters the working chamber and then expands in the working chamber until reaching at an end of said volume increase stroke a third pressure smaller than the first pressure.
18. The engine according to claim 17, wherein a point of closure, with respect to the top dead center and the bottom dead center, of an intake orifice for intake of the working gas into the engine block positive displacement mechanism is controlled in real time as a function of at least one operational parameter of the engine.
19. The engine according to claim 1, wherein the closure point, with respect to the top dead center and the bottom dead center, of an intake orifice of the positive displacement mechanism is invariable.
20. The engine according to claim 1, wherein the heat exchanger is configured so that the working gas discharged by the engine block positive displacement mechanism and the pre-compressed working gas flow in opposed directions in the heat exchanger.
21. The engine according to claim 1, wherein an engine cartography for different load levels is such that, in warm engine operation, the temperature of the hot inlet of the heat exchanger varies by equal to or less than 100 K, whatever the load level of the engine, at least in a usual range of load levels.
22. The engine according to claim 21, wherein the engine cartography defines expansion curves in a diagram of the working gas pressure as a function of a specific volume of the working gas for different load levels, and wherein said expansion curves are superposed at least in a portion corresponding to low pressures of the working gas.
23. The engine according to claim 1, wherein the heating is operated by homogenous combustion of a pre-constituted mixture of air, fuel and recirculation gas.
24. The engine according to claim 1, wherein at least in a range of load levels the pre-compression pressure increases as the load increases.
25. The engine according to claim 24, wherein the pre-compression pressure increases only up to a limit value and then remains below or equal or slightly above the limit value when the load exceeds the level for which the limit value has been reached.
26. The engine according to claim 1, wherein the compressor system comprises a compressor of a turbocharger; and a turbine of said turbocharger is disposed in a path for the working gas being discharged from the engine block positive displacement mechanism at upstream of the heat exchanger.
27. The engine according to claim 1, wherein the compressor system comprises at least two pre-compression stages, and a valve for selectively deactivating at least one of said pre-compression stages by the control unit.
28. The engine according to claim 1, wherein the compressor unit and the control unit are constructed and arranged to allow a control of a pressure of the pre-compressed working gas a function of a current operating condition of the engine.
29. The engine according to claim 1, further comprising an intercooler for cooling down the working gas during said pre-compression.
30. The engine according to claim 1, wherein the compression system comprises an autonomous compressor driven independently from the discharged gas.
31. The engine according to claim 30, wherein the autonomous compressor is mounted in series with a compressor of a turbocharger.
32. The engine according to claim 1, wherein during a warm condition of the engine at a load being below the first threshold, a fraction of a whole quantity of working gas having been discharged from the engine block positive displacement mechanism is diverted into a recirculation path, and a remaining fraction of the whole quantity of the working gas having been discharged from the engine block positive displacement mechanism and a whole quantity of the pre-compressed working gas are to exchange heat in the heat exchanger.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the attached drawings:
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DETAILED DESCRIPTION
(26) The diagrams of thermodynamic cycles of
(27) It should be understood that every described feature is liable to contribute to define the invention, such a feature being taken in its described form or in any other more or less generalized form, in combination or not with all or part of the features described in the same paragraph or in the same sentence or elsewhere in this description, if it appears that such feature, as described and/or possibly generalized or combined, is able to distinguish the invention over the prior art.
(28) In the embodiment of
(29) The positive displacement mechanism 3 furthermore comprises a piston 8 having a working face 9 contributing to bounding the working chamber 1 and causing the volume of the working chamber to vary. The piston 8 is connected to a power shaft 11 through a motion transformer 12. Thanks to the motion transformer 12 a continuous rotation of the power shaft 11 is concomitant with a cyclic motion of the piston 8. During its cyclic motion the piston 8 travels through a so-called top dead center (or TDC) position in the usual terminology, wherein the working chamber 1 volume is at a minimum, and through a so-called bottom dead center (or BDC), in the same terminology, wherein the working chamber 1 volume is at a maximum. Means not shown but well-known in their principle synchronize, possibly in a variable manner, the cams 7a, 7b and the combustion means 6 with the angular position of the power shaft 11.
(30) In the represented example, the piston 8 is of the type sliding in a cylindrical bore, commonly called cylinder, 13 formed in the engine block 2. Sealing means, not shown, leak-tightly close the annular contact between the piston 8 and the cylinder 13. The motion transformer 12 is here of the connecting rod and crankshaft type. It comprises a crankshaft 14 fast with the power shaft 11, and a connecting rod 16 having an end (connecting rod eye) pivoted to the piston 8 and another end (connecting rod big end) pivoted to a crankpin 17 of the crankshaft 14.
(31) The engine collects combustive working gas at an inlet 20 and expels at least partly burnt working gas at an exhaust 25. The combustive working gas is typically air from the atmosphere.
(32) According to the invention, the engine comprises means for pre-compression of the working gas before its entry into the working chamber.
(33) In the illustrated example, the pre-compression means comprise a compressor 18 mounted in the working gas path upstream of the inlet into the working chamber 1. The compressor 18 raises the pressure of the working gas up to a pressure p.sub.3 higher than the reference pressure p.sub.1 which usually is the atmospheric pressure (the selection of the indexes appended to the various parameters for designating particular values of those parameters will be explained later)
(34) Due to the essentially adiabatic compression in the compressor 18, the working gas temperature varies from a temperature T.sub.51 at its inlet into the compressor 18 to a temperature T.sub.33>T.sub.51 at its exit from the compressor 18.
(35) Typically, the compressor 18 is part of a turbocharger 19 furthermore comprising a turbine 21 actuated by the working gas discharged from the working chamber 1 when the discharge valve 7a is open. The turbine 21 drives the compressor 18 while depressurizing the burnt gas in an essentially adiabatic manner.
(36) At the outlet of the turbine 21, the burnt gas is at a temperature T.sub.81 higher than the temperature T.sub.33 of the pre-compressed gas exiting the compressor 18, and at a pressure which is preferably lower than the pressure p.sub.3 of the pre-compressed gas exiting the compressor 18, and which is even more preferably substantially equal to the reference pressure p.sub.1.
(37) According to the invention, the pre-compressed working gas exiting the compressor 18 is directed to the working chamber 1 through the heat-receiving path 24 of a heat exchanger 23. At the outlet of the turbine 21, the discharged gas travels through the heat-yielding path 26 of the heat exchanger 23. The heat-receiving path 24 extends from a cold inlet to a hot outlet of the heat exchanger 23. The heat-yielding path extends from a hot inlet to a cold outlet of the heat exchanger 23. Downstream of the heat-yielding path, the discharged gas escapes to the atmosphere through exhaust 25.
(38) Preferably the heat exchanger is of the counter-flow type, whereby the discharged gas exits the heat exchanger 23 substantially at the temperature T.sub.33 at which the pre-compressed gas enters the heat exchanger, and the pre-compressed gas exits the heat exchanger 23 substantially at the temperature T.sub.81 at which the discharged gas enters the heat exchanger 23. Practically, the discharged working gas is hotter when entering and when exiting the heat exchanger, by some tens of Kelvin, than the pre-compressed working gas exiting and entering, respectively, the heat exchanger 23, because of the imperfect nature of a real heat exchanger, but unless contrarily stated this difference will be neglected herein. Each gas keeps a substantially unchanged pressure within the heat exchanger (except for the head loss due to flow, which will be neglected herein).
(39) As shown in
(40) When the piston 8 reaches its intermediate position 27, the intake valve 4a closes while the exhaust valve 7a remains closed (
(41) This causes an adiabatic expansion-depressurization of the working gas. The piston 8 reaches its BDC and then performs an adiabatic compression stroke of the working gas from BDC to TDC (
(42) As a whole, and independently from the just described process, the important is the adiabatic increase of the pressure and temperature of the working gas in the working chamber between its exit from the heat exchanger 23 and the combustion, thereby to cause the temperature T.sub.14 and the pressure p.sub.4 just before combustion to be higher, respectively, than the temperature T.sub.43 (=T.sub.81) and the pressure p.sub.3 of the pre-compressed working gas exiting the heat exchanger 23.
(43) This additional compression in the working chamber 1 has the double effect of raising the level and amplifying the temperature raise performed by the heat exchanger 23. If the heat exchanger 23 raises the intake gas temperature by 200 K, for example from T.sub.33=400 K to T.sub.43=600 K, and if the adiabatic compression doubles the temperature, it appears that thanks to the heat exchanger the combustion starts at a temperature of 1200 K instead of 800 K, thus increased by 400 K which is twice the temperature raise performed by the heat exchanger 23.
(44) In this example, the invention thus allows that a heat exchange over 200 K amplitude, at an average temperature of 500 K, induces a useful temperature raise of 400 K at an average temperature of 1000 K.
(45) Furthermore, the heat exchanger according to the invention operates at a low pressure whereas the temperature raise obtained at the end of the compression in the cylinder takes place under a much higher pressure, namely 2.sup.3.5=11.3 times higher in the example of a multiplication of the temperature by 2 during compression.
(46) The invention thus highly revalorizes the calories recovered at a relatively low temperature at the outlet of the positive displacement mechanism, usually deemed to be downgraded and very difficult to exploit, especially at part load. Furthermore, according to the invention such calories are exploited by use of a heat exchanger which is relatively simple because operating at relatively low temperature and pressure, over a relatively reduced thermal amplitude.
(47) Thanks to the very substantial raise of the combustion start temperature T.sub.14, the theoretical yield of the engine is strongly increased.
(48) The engine yield is also increased thanks to the temperature decrease to which the gas discharged by the positive displacement mechanism is subjected by the heat exchanger 23.
(49) The combustion occurring in the vicinity of TDC (
(50) Then, (
(51) In the vicinity of BDC, the pressure p.sub.2 in the working gas is preferably just enough to supply the turbine 21 of the turbocharger 19 with the energy required for performing the desired pre-compression. In other words, the thermodynamic cycle is such that the gas exits the turbine 21 substantially at the reference pressure p.sub.1, but at a temperature T.sub.81. which is still high enough, as desired for the hot inlet of the heat-yielding path 26 of the heat exchanger 23.
(52) Still in the vicinity of BDC, the discharge valve 7a opens, so that while the piston 8 rises back from BDC up to TDC (
(53) According to a feature of the invention, a system 28 (
(54) Theoretically the discharged gas exits the exchanger 23 at the reference pressure p.sub.1, typically the atmosphere pressure. An energy dissipation and acoustic absorption systems is generally unnecessary in the exhaust 25 of the engine.
(55)
(56) In this diagram, and unless a contrary indication, in the following diagrams, there is designated by:
(57) v.sub.1: specific volume at the end of compression in the working chamber
(58) v.sub.2: specific volume at the end of combustion
(59) v.sub.3: specific volume at the end of pre-compression
(60) v.sub.4: specific volume at the entry into the working chamber 1
(61) v.sub.5: specific volume at the beginning of pre-compression
(62) v.sub.6: specific volume of the discharged gas exiting the heat exchanger 23
(63) v.sub.7: specific volume of the discharged gas exiting the working chamber 1
(64) v.sub.8: specific volume of the discharged gas entering the heat exchanger 23
(65) p.sub.1: reference pressure, at the beginning of pre-compression, generally atmospheric pressure
(66) p.sub.2: pressure at the end of depressurization in the working chamber 1
(67) p.sub.3: pressure at the end of pre-compression
(68) p.sub.4: pressure at the end of compression in the working chamber 1
(69) p.sub.5: peak pressure of the cycle (in the isobaric part of combustion in the case of the mixte cycle which is normally used as a theoretical approximation for a diesel engine)
(70) Additionally, a letter designates the cycle wherein the parameter takes the value being considered. For example, p.sub.4A designates the pressure of end of compression in the working chamber 1 for cycle A.
(71) The identified points (states of the working gas) are called Q.sub.xy designating the point where the specific volume is v.sub.x and the pressure is p.sub.y. For example, Q.sub.43 for the point where the specific volume is v.sub.4 and the pressure is p.sub.3. More specifically when the identified points do not pertain to all the cycles represented on a same diagram, the name of the point is followed by one or more letters identifying the cycle(s) to which the point pertains. For example Q.sub.xyA,B for a point Q.sub.xy pertaining to both cycles A and B.
(72) The temperature at a point Q.sub.xy is called T.sub.xy, a designation possibly followed by one or more letters pointing out the related cycles. For example T.sub.xyA,C for the temperature at a point Q.sub.xyA,C common to both cycles A and C.
(73) The isothermal lines (hyperboles of a (p, v) diagram, along which the temperature is constant) are represented by dah-dotted lines and are called like the temperature prevailing at one point located on this isothermal line. Example: isothermal line T.sub.xyA,C. When two points of a cycle are located on a same isothermal line, the latter is designated by the two temperatures. Example: isothermal line T.sub.xy-T.sub.ztA for the isothermal line crossing points Q.sub.xy and Q.sub.zt of cycle A.
(74) The cycle A in continuous normal (non-fat) line is the one of a conventional atmospheric diesel operating under part-load. It comprises in the following order: an adiabatic compression from Q.sub.51 to Q.sub.14A a constant volume v.sub.1A combustion from Q.sub.14A to Q.sub.15A a constant pressure p.sub.5A combustion from Q.sub.15A to Q.sub.25A an adiabatic expansion from Q.sub.25A to Q.sub.52A a constant volume v.sub.5 cooling down and depressurization from Q.sub.52A to Q.sub.51.
(75) As is known, the last one of these five phases is concretely implemented by replacing the burnt gas with fresh air. In a four-stroke engine, the above cited fifth phase is obtained by the exhaust stroke which expels the burnt gas from the working chamber and the intake stroke during which fresh air enters the working chamber.
(76) It will be considered herein after that the positive displacement mechanism of the engine according to the invention obeys a four-stroke cycle, even though the invention is not limited to that implementation mode.
(77) If the following hypotheses are made:
(78) V.sub.5=20 v.sub.1A (corresponding to a volume ratio of 20:1 in the positive displacement mechanism)
(79) P.sub.1=atmospheric pressure=0.1 MPa
(80) T.sub.51=atmospheric temperature=290 K
(81) r=universal constant of the perfect gases for 1 kg air=288 J/kg.Math.K
(82) there is obtained: v.sub.5=r.T51/p.sub.1=0.8552 m3/kg
(83) At the end of adiabatic compression at point Q.sub.14A, the conditions are as follows (if the adiabatic coefficient is =1.4):
v.sub.1A=v.sub.5/20=0.04276 m3/kg
p.sub.4A=p.sub.1.Math.20.sup.1,4=6.629 MPa
T.sub.14A=p.sub.4A.Math.v.sub.1A/r=984 K
(84) For the part-load combustion, there is taken the example of a temperature increase of 700K, among which 180K at a constant volume (isochoric heating) and 520 K at a constant pressure (isobaric heating)
(85) The following thus occurs at point Q.sub.15A:
T.sub.15A=T.sub.14A+180=984+180=1164 K
p.sub.5A=p.sub.4A.Math.(T.sub.15A/T.sub.14a)=6.6291164/984=7.842 Mpa
(86) And at the end-of-combustion point Q.sub.25A:
T.sub.25A=T.sub.15A+520=1684 K
v.sub.2A=v.sub.1A.Math.(T.sub.25A/T.sub.15A)=0.042761684/1164)=0.06186 m.sup.3/kg
(87) The volume ratio of adiabatic expansion from Q.sub.25A to Q.sub.72A is then:
v.sub.5A/v.sub.2A=0.8552/0.06186=13.82:1
(88) The pressure p.sub.2A and the temperature T.sub.52A at the end of adiabatic expansion are accordingly:
p.sub.2A=p.sub.5A/(13.82.sup.)=7.842/(13.82.sup.1.4)=0.1983 MPa
T.sub.52A=T.sub.51A.Math.(p.sub.2A/p.sub.1)=2900.1983/0.1=575 K
(89) If there is considered that the calorific capacity of the working gas (considered for simplification purposes to be air with a constant mass along the whole cycle) at a constant pressure is 1,0003/kg.Math.K, the combustion energy per kg air is:
Q.sub.H=Cp.Math.[((T.sub.15AT.sub.14A)/)+(T.sub.25AT.sub.15A)]=10.sup.3.Math.[(180/1.4)+520]=648 kJ
(90) Corresponding to about 15 g gas-oil per kg air.
(91) Energy restituted to the cold source per kg air:
Q.sub.B=Cp.Math.(T.sub.52AT.sub.51)/=10.sup.3 (575290)/1.4=203 kJ
(92) Theoretical yield of the engine:
E.sub.t=(Q.sub.HQ.sub.B)/Q.sub.H=(648203)/648=0.687 corresponding to 68.7%
(93) The operation of the conventional atmospheric diesel engine under full load will now be considered (cycle B in dotted lines in
(94) The values at point Q.sub.15B corresponding to the end of the constant volume combustion are
T.sub.15B=T.sub.14B+490=984+490=1474 K
p.sub.5B=p.sub.4B.Math.(T.sub.15B/T.sub.14B)=6.6291474/984=9.9300 Mpa
(95) And at the end of combustion point Q.sub.25B:
T.sub.25B=T.sub.15B+1410=1474+1410=2884 K
v.sub.2B=v.sub.1B.Math.(T.sub.25B/T.sub.15B)=0.04276(2884/1474)=0.08366 m3/kg
(96) Adiabatic expansion volume ratio from Q.sub.25B to Q.sub.52B:
v.sub.5B/v.sub.2B=0.8552/0.08366=10.184:1
(97) Pressure p.sub.2B and temperature T.sub.52B at the end of adiabatic expansion in the positive displacement mechanism:
p.sub.2B=p.sub.5B/(10.184.sup.)=9.9300/(10.184.sup.1.4)=0.3853 MPa
T52B=T.sub.51.Math.(p.sub.2B/p1)=290(0.3853/0.1)=1118 K
(98) Combustion energy per kg air:
Q.sub.H=Cp.Math.[((T.sub.15BT.sub.14B)/)+(T.sub.25BT.sub.15B)]=10.sup.3.Math.[(490/1.4)+1410]=1760 kJ
(99) Corresponding to about 40 g gas-oil per kg air.
(100) Energy restituted to the cold source:
Q.sub.B=Cp.Math.(T.sub.52BT.sub.51)/=10.sup.3 (1118290)/1.4=591 kJ
(101) Theoretical yield of the engine:
E.sub.t=(Q.sub.HQ.sub.B)/Q.sub.H=(1760591)/1760=0.664 corresponding to 66.4%
(102) In the two conventional cycles just studied, the yield does not depend a lot on the load. This can be explained in light of the second principle of thermodynamics: the average combustion temperature and the average temperature of the gas during its cooling are substantially in the same ratio in both cases.
(103) The cycle C according to the invention, shown with a continuous fat line in
(104) From the foregoing description of
(105)
(106) The part load is supposed to be the same as in cycle A (conventional diesel at part load), namely a temperature raise by 700 K, among which 180 K at a constant volume and 520 K at a constant pressure.
T.sub.15C=T.sub.25C520=2880520=2360 K
T.sub.14C=T.sub.15C180 K=2180 K
v.sub.1C=v.sub.2C.Math.(T.sub.15C/T.sub.25B)=0.08366(2360/2880)=0.06855 m3/kg
p.sub.4C=p.sub.5C.Math.(T.sub.14C/T.sub.15C)=9.93002180/2360=9.173 Mpa
(107) The temperature T.sub.43C at the beginning of compression in the positive displacement mechanism is substantially the same as the temperature T.sub.81 at the end of expansion, namely:
(108)
(109) The pressure p.sub.3C and the specific volume v.sub.4C at the beginning of compression in the positive displacement mechanism must accordingly amount to:
(110)
(111) The temperature T.sub.33C at the end of pre-compression and at the inlet of the heat-receiving path of the heat exchanger 23 is accordingly:
(112)
(113) This is also the temperature T.sub.61C at which the exhaust gas is released to the atmosphere at the outlet of the engine. If it is considered that the heat capacity C.sub.p of the working gas at constant pressure is 1 kJ/kg.Math.K, and knowing that the heat capacity C.sub.v of the working gas at a constant volume is equal to C.sub.p/y, there is found that the heat quantity supplied to the hot source by combustion is equal to Q.sub.H=648 kJ/kg (voluntarily chosen equal to that of cycle A to render the comparison easier), and the heat quantity Q.sub.B restituted to the cold source is equal to (T.sub.61CT.sub.51).Math.C.sub.p=85 kJ/kg.
(114) The theoretical yield of the engine according to the invention is thus, in this embodiment and load level:
(Q.sub.HQ.sub.B)/Q.sub.H=(64885)/648=0.869 corresponding to 86.9%
(115) By comparison with cycle A the improvement amounts to:
(86.968.7)/68.7=0.265 corresponding to 26.5%.
(116) A given quantity of fuel delivers 26.5% additional mechanical energy.
(117) The energy involved in an adiabatic volume variation is proportional to the temperature variation observed during the volume variation. Consequently, the pre-compression from p.sub.1 to p.sub.3C causing a temperature raise of 85 K requires from the burnt gases a post-expansion from p.sub.2C to p.sub.1 corresponding to a temperature decrease of 85 K. The burnt gases must accordingly exit the working chamber at a temperature of T.sub.72C=T.sub.81C+85 K=774+85=859 K, and accordingly at a pressure of p.sub.2C=P.sub.1.Math.[(T.sub.72C/T.sub.81C).sup.(/(1))]=0.144 MPa
(118) The volume ratio of the adiabatic depressurization from Q.sub.25C to Q.sub.72C in the positive displacement mechanism amounts then to:
(p.sub.2C/p.sub.7C).sup.(1/)=(9.93/0.144).sup.(1/1.4)=20.57:1
(119) The volume ratio of the positive displacement mechanism is higher than the depressurization ratio because it must accommodate not only the adiabatic depressurization following the combustion, but also the expansion during the isobaric combustion from Q.sub.15C to Q.sub.25C. This theoretical volume ratio is equal to:
(120)
(121) To be complete,
(122) For a given mass of working gas per cycle, the engine displacement is proportional to v.sub.7C in the cycle C and to v.sub.5 in the cycle A, this corresponding to an increase by a ratio of:
v.sub.7C/v.sub.5=[(r.Math.T.sub.72C)/p.sub.2C]/v.sub.5=(288859)/(144 0000.852)=2.016
(123) But since the yield is increased by 26.5%, hence multiplied by 1.265, the displacement increase for a given mechanical power amounts to:
2.016/1.265=1.594 namely about +60%
(124) As a comparison, if in cycle A the displacement was sufficiently increased completely to depressurize the burnt gases beyond p.sub.2A=0.1983 Mpa down to p.sub.1=0.1 MPa, instead of releasing them at the exhaust at pressure p.sub.2A, the displacement would be increased by about 63% and the temperature at exhaust would be 473 K, whereby the energy restituted to the cold source would be (473290).Math.C.sub.p=183 kJ and the yield would be (648183)/648=0.717 corresponding to 71.7%, hence an hardly appreciable improvement with respect to the 68.7% of cycle A, and very far from the improvement provided by cycle C and more generally by the invention, in spite of the similarly increased displacement.
(125) Coming back now to the invention, the displacement increase, which could be considered as a drawback, is in fact one of its advantages, because for a given displacement the part load which is 700/1900=0.368 in the example of the cycle C practically becomes 0.368/1.594=0.232 for the user of an engine operating according to the invention at part load but operating conventionally (e. g.) at full load. It is however known that the improvement of the yield under very low loads is a concern specifically nowadays. Various solutions will be discussed later for implementing various load levels of an engine according to the invention, while being capable of a peak power comparable or even identical to that of a conventional engine for a given displacement.
(126) For implementing various part power levels in a certain range, it is possible according to the invention to use a substantially invariable cycle, for example cycle C of
(127) By acting on the transmission ratio rather than on the energy per cycle for modifying the power which is produced, stable temperature values are kept at both ends of the heat exchanger 23, hence all along the latter, and more generally in the whole engine. This promotes a good operation of the engine.
(128) However, other arrangements will be discussed later, allowing operation of an engine according to the invention in various load ranges while stabilizing the heat exchanger operation.
(129) For the performance of cycle C, the control means adjust the fuel quantity of the isobaric and isochoric injections respectively, and possibly the point 27 at which the intake valve 4a closes, it being noted however that, surprisingly, some embodiments are feasible where the point 27 is in an invariable ratio with the extreme volumes (at TDC and BDC) of the working chamber 1 for generally at least a great part of the operation points or even all of them.
(130) Though the engine according to the invention has been presented by comparison with a conventional atmospheric engine, it will be understood that, in a similar manner, the yield allowed by an engine according to the invention greatly exceeds the yields allowed by conventional turbocharged engines, even when equipped with an intercooler. It is indeed known that such arrangements rather tend to downgrade the theoretical yield of the engine, their purpose being mainly to enhance the weight/power ratio.
(131) More particularly, as shown in
(132) The hottest point Q.sub.25D of cycle D is displaced towards the low pressures along the isotherm T.sub.25 crossing the hottest point Q.sub.25C of cycle C. The peak pressure being thereby lowered, the depressurization volume ratio which is required in the cylinder is lower. The points of cycle D may be calculated according to the same method as discussed above with respect to cycle C.
(133) In cycle D, the average temperature T.sub.m in the working chamber during a cycle corresponding to .sub.cycle=720 of rotation angle of the power shaft, is higher than in cycle C. The high temperature of the heat exchanger 23 is also higher.
(134) To reduce the average temperature in the cylinder, reduce the high temperature of the heat exchanger and consequently reduce the heat power taken off by the cooling system of the engine, cycle E or cycle F can be relied upon.
(135) In cycle E (
(136) For a better clarity of
(137) In this cycle, for a same temperature T.sub.25 of the hottest point, the peak pressure p.sub.5E is higher than in cycle C, a higher volume ratio may be adopted in the positive displacement mechanism, the temperature at the outlet of the cylinder will be lower, as well as, consequently, the average temperature in the cylinder and the high temperature of the heat exchanger.
(138) The pressure p.sub.3 in the heat exchanger 23 is theoretically the same for cycles C, D and E, for which the load is the same and the peak temperature T.sub.25 is the same.
(139) In cycle F, illustrated in
(140) It appears from
(141) By contrast, the peak temperature being lowered (T.sub.25F<T.sub.25C), every temperature in the cylinder is significantly lowered. Hence, the average temperature is significantly lowered, so that the heat to be taken out by the cooling system is less. This promotes a better actual yield of the engine.
(142) Whereas a peak temperature of T.sub.25C=2880 K was contemplated in the example of
(143) The reduction of the cooling need favorably impacts the consumption of some accessories such as the water pump, the cooling fan. When the engine equips a vehicle, the the vehicle drag is also reduced. Furthermore, the high temperature of the heat exchanger is also lowered, as well as the thermal amplitude of the heat exchanger (difference between its high and its low temperature), this rendering the heat exchanger easier to manufacture, and reducing its cost, weight and space requirement.
(144) Accordingly, the invention allows, but does not require to raise the temperature level in the working chamber. Part of the enhancement of the theoretical yield offered by the invention is indeed caused by the decrease of the average temperature of the calories restituted to the cold source.
(145) The continuous line in
(146) The intake stroke AdmC, compression stroke CompC, expansion stroke Exp and discharge stroke RefC are represented. The expansion stroke Exp includes the constant pressure combustion Comb(pr.ct.) and the expansion-depressurization Det.
(147) It appears that contrary to certain conventional engines, the discharge pressure is lower than the intake pressure, so that as a whole these two strokes yield mechanical energy to the power shaft. This is due to the fact that the gas discharged by the positive displacement mechanism according to the invention is preferably fully depressurized but for the pressure strictly necessary to energize the turbocharger and to propel the gas on the way to the atmosphere. Since the burnt gas is furthermore hotter than in a conventional engine, its greater volume flow rate allows energization of the turbocharger with a lower pressure.
(148) In the engine according to the invention, the advance of opening of the discharge valve can be nil or very little, or anyway much smaller than in a conventional engine. As a matter of fact, there is no or only hardly excess pressure to release at the end of expansion for avoiding a detrimental counter-pressure on the piston during the discharge stroke RefC. There can be, however, an interest in providing an advanced opening of the discharge valve thereby to initiate the discharge movement of the gas before the beginning of upward stroke of the piston from its BDC.
(149) The dotted lines in
(150) The different variations of the cycle C (arbitrarily) taken as a reference cycle can be combined together. Practically, the cycle is optimized in view of an optimal compromise between actual yield in view of the application (e. g. road vehicles) for which the engine is intended, engine cost, space requirement of the engine, engine weight, engine cartography optimization and homogenization, targeting of optimized operation points, etc.
(151) Referring now to
(152) Upstream of the compressor 18 of the turbocharger 19, the intake gas travels through an inlet compressor 29 followed by an intercooler 31. The outlet of the intercooler 31 is connected to the inlet of the compressor 18. The gas adiabatically compressed and hence heated in the inlet compressor 29 is then brought back substantially to the atmospheric temperature in the intercooler 31 while yielding excess heat to a cooling air flow 32, generally atmospheric air, flowing through the intercooler 31.
(153) The inlet compressor 29 is part of an inlet turbocharger 33 also comprising a turbine 34 through which the discharged working gas travels after having exited the heat exchanger 23.
(154) According to this embodiment, of which a possible cycle H is represented as an example in a (p, v) diagram in
(155)
(156) Q.sub.72H where the working gas exits the positive displacement mechanism;
(157) Q.sub.81H where the working gas exits the turbine 21 and enters the heat exchanger 23;
(158) Q.sub.51H where the burnt gas exits the heat exchanger 23 and enters the turbine 34 of the inlet turbocharger 33;
(159) Q.sub.51 (corresponding to the ambient conditions) where the burnt gas exits the turbine 34, and where the fresh gas enters the inlet compressor 29 so that the compression curve in the inlet compressor 29 and the expansion curve in the turbine 34 are superimposed upon each other, as shown.
(160) Theoretically, p.sub.3H/p.sub.1H=p.sub.1H/p.sub.1 causes the discharged gas exiting the exchanger 23 to be at a temperature T.sub.33H-T.sub.51H such that its expansion down to pressure p1 in the turbine 34 brings the gas back to the temperature T.sub.51.
(161) Practically, it is acceptable if the expansion ends at a temperature above T.sub.51, or else a ratio p.sub.1H/p.sub.1>p.sub.3H/p.sub.1H will be necessary.
(162) The point Q.sub.51 accordingly corresponds to the conditions in which the fresh gas enters the engine, namely in the compressor 29.
(163) The following points are additionally seen in
(164) Q.sub.51Ha where the partially pre-compressed gas exits the intercooler 31 with a reduced specific volume v.sub.1Ha and a maintained pressure p.sub.1H, for entering the compressor 18 of the turbocharger 19;
(165) Q.sub.33H where the pre-compressed gas exits the compressor 19 to enter the heat exchanger 23;
(166) Q.sub.43H where the pre-compressed gas exits the heat exchanger 23 to enter the working chamber 1 of the positive displacement mechanism.
(167) In this example of operation of the embodiment of
(168) Generally speaking, all variations (cycles D-G) considered for cycle C are applicable to the embodiment of
(169) The embodiment of
(170) The partly pre-compressed working gas is accordingly cooled down by the fully depressurized discharged working gas. Hence, the outer air flow 32 of
(171) The theoretical thermodynamic cycle of the engine according to
(172) The embodiment of
(173) Conventional engines are often equipped with a so-called EGR (for Exhaust Gas Recycling) valve through which a variable fraction of the burnt gas discharged by the positive displacement mechanism is sent back to the intake of the engine. In a conventional engine however, the direct recycling of the very hot burnt gas into the intake gas tends to significantly heat up the latter, by contrast with what is desired in that type of engine.
(174) The embodiment of
(175) A variable flow rate EGR compressor 37 is mounted between the discharge 7 and the intake 4 of the working chamber 1. The EGR compressor 37 is fed with working gas between the discharge 7 of the working chamber 1 and the depollution system 28, and discharges that working gas, called recirculation gas or EGR gas, at a mixture location 40, downstream of the heat exchanger 23, where the EGR gas gets mixed with the pre-compressed gas which has been heated up in the heat exchanger 23.
(176) The heat exchanger 23 and the turbocharger 19 can accordingly be of a smaller size, because they only handle part of the gas flow rate received by the working chamber 1.
(177) For each operation point of the engine, the engine cartography defines the EGR rate (proportion of EGR gas in the working gas admitted in the working chamber 1). In accordance therewith, the control means adjust the flow rate of the compressor 37.
(178) In the embodiment of
(179) The compressor 37 may be driven by being coupled to the power shaft 11 of the positive displacement mechanism, or may be driven by its own motor, for example an electric motor, or may be driven by being coupled to the shaft of the turbocharger 19.
(180) In an embodiment not specifically illustrated, the EGR function can also be implemented in a so-called internal form, by an early closure of the discharge valve 7a thereby to trap part of the burnt gas in the working chamber 1 of the positive displacement mechanism 3. In such a case, the intake valve is opened lately thereby previously to expand the trapped burnt gas. This very simple embodiment of an EGR function furthermore has the advantage that both valves are closed or almost closed at TDC, this solving the problem of the risk of interference between valves and piston at TDC when the volume ratio of the positive displacement mechanism is high or very high. The delayed intake valve opening is no drawback as part of the gas, namely those trapped in the chamber, is already there, and as on the other hand, according to the invention, the intake occurs over part only of the piston stroke. This EGR function, even simpler than that of
(181) A compound EGR can also be realized, that is to say partly external and partly internal. In this case the internal EGR may advantageously be non-adjustable. The EGR rate adjustment being only performed by way of the external EGR, here by adjusting the flow rate of the compressor 37.
(182) The application of the invention to an engine operating at full load according to cycle L will now be described with reference to
(183) Compared to cycle B (atmospheric diesel operating at full load) of
(184) With similar calculations as those discussed earlier with reference to
(185) A calculation also teaches that the expansion curve ends at a temperature T.sub.81L=844 K, and that the above-cited compression curve crosses the temperature T.sub.81L at a point Q.sub.43L corresponding to a pressure p.sub.3L=1.698 MPa.
(186) At this pressure, the gas having been adiabatically pre-compressed from the atmospheric temperature 290 K reaches a temperature T.sub.33L=651 K.
(187) The heat exchanger 23 according to the invention will thus receive intake gas at 651 K and heat it up to 844 K, while the discharged gas depressurized down to 0.1 MPa (atmospheric pressure) will be cooled down from 844 K to T.sub.61L=651 K. At this temperature the discharged gas is rejected to atmosphere. The energy restituted to the cold source is hence Cp.Math.(T.sub.61LT.sub.51)=1 kJ/kg.Math.Kx(651290)=361 kJ per kg air.
(188) The combustion energy is, as in cycle B, 1691 kJ per kg air.
(189) The theoretical efficiency of the cycle is thus:
(1691361)/1691=0.787 corresponding to 78.7%
(190) This corresponds to more than 10 percentage points saved by comparison with cycle B, and an increase of the produced mechanical energy by more than 15%, for a given fuel quantity.
(191) The pre-compression before entry into the heat exchanger 23 uses an energy corresponding to an adiabatic cooling of 361 K which can be supplied by the turbocharger 19 if the burnt gas exits the positive displacement mechanism at point Q.sub.72L at temperature T.sub.72L=844+361=1205 K, corresponding, along the expansion curve, to a pressure p.sub.2L=0.348 MPa and a specific volume v.sub.7L=0.9972 m3/kg.
(192) The volume ratio of the positive displacement mechanism is accordingly:
v.sub.7L/v.sub.1L=0.9972/0.0483=20.65:1
(193) It appears that this volume ratio is very close to that of cycle C corresponding to a very partial load. This shows the ability of the invention to be implemented with a positive displacement mechanism having a fixed volume ratio.
(194) In an embodiment, for each load level a maximum stress point Q.sub.25L is selected so that the mechanical energy still available in the working gas at point Q.sub.72L (at the outlet of the positive displacement mechanism) corresponds to the energy needed for the pre-compression, the volume ratio of the positive displacement mechanism being invariable.
(195) According to an embodiment, a maximum stress point Q.sub.25 can be chosen so that the temperature T.sub.81 at the end of expansion will be lower than in the above example. Hence, the pressure p.sub.3 necessary at point Q.sub.43 of the beginning of the additional compression is lowered, as explained with reference to
(196) In another embodiment, Q.sub.25 can be selected to correspond to a higher pressure and a higher temperature but on the same adiabatic expansion curve, crossing point Q.sub.81B, as point Q.sub.25B. this results in a similar result of decrease of the pre-compression pressure.
(197) Especially when high, as in the foregoing example up to 1.698 Mpa, the pre-compression can be produced by several successive pre-compression stages, e. g. two or three stages. In the present case, three stages could be considered, each providing a pressure ratio of (p.sub.3L/p.sub.1).sup.1/3=2.57/1.
(198) The pre-compression yield can be enhanced by inserting an intercooler between compression stages. In the above example, an intercooler is arranged between the first and the second stage, and another intercooler is arranged between the second and the third stage. The cycle with the intercoolers is then modified according to the dotted line L of
(199) The energy restituted to the cold source is now no more than 90 kJ in each intercooler and 90 kJ at exhaust, making a total of 270 kJ instead of 361 kJ in cycle L. The theoretical yield becomes:
(1691270)/1691=0.840 corresponding to 84%.
(200) The enhancement amounts accordingly to more than five percentage points by comparison with cycle L having no intercoolers.
(201) The volume ratio of the engine increases somewhat since the positive displacement mechanism discharges the working gas at a point Q.sub.72L at a temperature of 844+270=1114 K instead of 1205 K in cycle L. This corresponds to a specific volume increased by a factor:
(1205/1114).sup.(1/(1))=1.21
(202) And accordingly to a volume ratio of:
20.651.21=25.13/1
(203) This volume ratio is almost identical to that of cycle C.
(204) The embodiment of
(205) According to a first improvement, thermal adjustment means or a thermal adjustment and gas distributor system 38, 39 allow the pre-compressed working gas selectively to by-pass the heat exchanger 23.
(206) At a high or full load, the pre-compressed working gas by-passes the heat exchanger 23. The engine then operates as a conventional supercharged engine, e. g. a conventional supercharged diesel. Accordingly, the maximum stresses, especially the maximum thermal stresses, undergone by the positive displacement mechanism may not exceed the usual values. The maximum power and maximum torque are the same as those of a similar conventional engine having a similar volume ratio.
(207) The cycle according to the invention, namely with a heat transfer from the gas exiting the positive displacement mechanism in favor of the pre-compressed working gas as described with reference to
(208) To allow the operation to be different at low and high load respectively, the working gas path between the outlet of the compressor 18 and the inlet into the positive displacement mechanism comprises two parallel branches. A first branch, so-called heating branch, includes the heat-receiving path 24 of the heat exchanger 23, as in
(209) The thermal adjustment means 38, 39 furthermore comprise distribution means 38 which direct the pre-compressed working gas into one or the other of the branches, or also, in a preferred embodiment, which distribute the working gas between the two branches, in a still more preferred embodiment, in a variable proportion. In the represented example, the distribution means 38 is a three-way valve arranged at the common inlet of the two branches.
(210) In a low-load position, the three way valve 38 causes all the pre-compressed gas to travel from the compressor 18 into the heat-receiving path 24 of the heat exchanger 23. In a high-load position, the valve 38 causes all the pre-compressed gas to travel through the non-heated duct 39. The gas exits the duct 39 at a substantially unchanged temperature, i. e. the discharge temperature of the compressor 18, or a lowered temperature, depending on the variations in the implementation of the non-heated branch 39.
(211) In the preferred embodiment, the three-way valve 38 is furthermore capable of an intermediate-load position in which part only of the pre-compressed working gas travels through the heat exchanger 23 while the other part travels through the non-heated duct 39. In this case the positive displacement mechanism receives a pre-compressed working gas which is at an intermediate temperature, below the temperature of the discharged gas entering the heat exchanger 23, because the intake gas is a mixture formed at the junction point 41 with the gas having been heated in the heat exchanger 23 and the gas not having been heated or even having been cooled down due to having travelled through the non-heated branch 39.
(212) In a still more preferred manner, in the intermediate-load position, the valve 38 is adjustable thereby to vary the proportion of pre-compressed working gas which travels through the heat exchanger 23 and the rest proportion which travels through the non-heated branch 39.
(213) Advantageously, the positioning of the three-way valve is controlled by a control unit 43, which practically can be the electronic card of the engine, as a function of the cartography of the engine, more particularly its load level and/or as a function of parameters detected by sensors, such as for example one or more temperature sensors, such as the sensor 52 at the inlet of the positive displacement mechanism 3, or the sensor 42 at the outlet of the positive displacement mechanism. For example, the control could always cause the outlet temperature of the positive displacement mechanism, detected by the sensor 42, to tend to come back to a set temperature selected as a function of the peak temperature desired in the positive displacement mechanism for the current operating point while simultaneously taking into account a new targeted operation point, if any, and transition laws between the current point and the target point.
(214) The two-branch intake path according to
(215) According to a variation, the three-way valve could be mounted at the junction point 41, thereby selectively to connect the intake orifice 4 of the positive displacement mechanism 3 with one or the other of the two branches or, when an intermediate-load condition is provided, simultaneously with the two branches, in a given proportion, preferably variable. In such a case, the outlet of the compressor 18 is in permanent communication with the path 24 of the heat exchanger and with the non-heated branch 39.
(216) Fully implementing the invention only for low or moderate loads allows to dispense with the use of high pre-compression pressures, hence with the use of powerful pre-compression means as well as, downstream of the pre-compression means, an intake circuit (heat exchanger, pipes, valve springs etc.) capable of withstanding such pressures.
(217) Preferably, as represented, the discharged working gas travels through the heat exchanger 23 even when the pre-compressed working gas partly or entirely by-passes the heat exchanger 23. This makes the discharge path simpler. Furthermore, the heat exchanger 23 is, in this way, maintained at the correct temperature and ready to heat up the pre-compressed working gas as soon as the latter resumes travelling through the heat exchanger 23 due for example to a new operation point corresponding to a lower load level.
(218) According to the second improvement of the embodiment represented in
(219) According to the discussion with reference to
(220) The second improvement according to the embodiment of
(221) During cold start, not only the burner 44 allows quickly to reach the conditions corresponding to the thermodynamic cycle according to the invention, but it furthermore promotes the quick temperature rise of the engine and particularly of the positive displacement mechanism.
(222) During warm engine operation, the burner can be temporarily activated by the control unit 43 when the engine has to shift from one operation point to another for which a higher temperature is desirable for the gas entering the working chamber of the positive displacement mechanism 3.
(223) At each transition for which the burner 44 is active, its energy consumption is much smaller than the supplemental energy which would have been necessary for the transition without the burner 44. The energy used by the burner thus has a yield above 1.
(224) Preferably, for the control of the burner 44, the control unit 43 takes into account the response time of the engine, especially the response time of the turbocharger 19. A pressure sensor 51 mounted at the outlet of the compressor 18 allows to optimize the cycle at each instant as a function of the actual pressure at the outlet of the compressor 18. During the transition phases, this actual pressure is different from the pressure which would be optimal in view of the instantaneous load of the engine.
(225) Although described at this place in the description, taking into account the actual pressure is advantageous for the control of all embodiments described herein. For a new given load of the engine, the control unit 43 controls in real time the evolution of the thermodynamic cycle towards its optimal point. An example of the control of the transitions is described later with reference to
(226) When both improvements of
(227) The embodiment of
(228) The turbocharger 19 is replaced with two turbochargers 19A and 19B, having respective compressors 18A and 18B which are connected in series in the working gas path, via an intercooler 53. The intake gas which has been adiabatically compressed and accordingly heated in the compressor 18A, is brought back to a temperature close to ambient temperature by the intercooler 53 before entering the compressor 18B. Both turbines 21A and 21B are mounted directly in series in the discharged working gas path.
(229) In the illustrated embodiment, the high pressure turbine 21A drives the low pressure compressor 18A and the low pressure turbine 21B dives the high pressure compressor 18B. It would also be possible to couple together the low pressure turbine and the low pressure compressor, and couple together the high pressure turbine and the high pressure compressor. It would be also possible to provide a single turbine driving both compressors.
(230) The compression in the high pressure compressor 18B requires less energy without this resulting in a change of the combustion temperature in the positive displacement mechanism. The yield of the engine is enhanced with respect to the embodiment of
(231) In another cartography of the engine however, this embodiment converges with the discussion with reference to
(232) The diagram of
(233) The diagram C in thin lines, and the points pertaining to this diagram, are the same as in
(234) Diagram M corresponds to a medium load in which the fuel heats up the working gas by 1400 K, hence twice more the value of diagram C.
(235) Diagram M appears in thick lines where different from diagram C. A variant M appears in dotted lines where different from diagram M.
(236) For explanatory purposes, the peak stress point Q.sub.25 is chosen identical for the diagrams C, M, and M. The adiabatic expansion curve is accordingly the same for the three diagrams. It ends at the same point Q.sub.81 and on the same isotherm T.sub.81 because in the three cases the working gas is allowed to recover the reference pressure p.sub.1 typically equal to the atmospheric pressure. The temperature T.sub.43 at the outlet of the heat exchanger 23 is accordingly also the same in the three diagrams (isotherm T.sub.43-T.sub.81).
(237) The point Q.sub.14M,M of the end of additional compression in diagrams M and M lies at a lower specific volume and at a lower pressure than the point of end of compression Q.sub.14C of diagram C.
(238) The curve representing the adiabatic compression in the positive displacement mechanism, ending at point Q.sub.14M,M, extends distinctly beneath that of diagram C. Consequently, the compression curve intersects isotherm T.sub.43-T.sub.81 at a point Q.sub.43M,M corresponding to a higher pressure p.sub.3M,M than pressure p.sub.3C at point Q.sub.43C of diagram C.
(239) Thus, in the example where the peak stress point Q.sub.25 is desired to remain substantially constant, a load increase leads to increase the pressure p.sub.3 at the end of pre-compression, i. e. in the heat-receiving path of the heat exchanger 23.
(240) For this reason the diagrams M and M distinguish from diagram C by an increase of the pressure ratio in the pre-compression system of the engine. In the case where the pre-compression is at least in part obtained by turbocharging, this increase of the pre-compression pressure is at least in part automatically fulfilled. It indeed appears that the specific volume v.sub.1 during the isochoric combustion is smaller when the load is greater (v.sub.1M,M<v.sub.1C). The volume ratio of the positive displacement mechanism being assumingly constant, the specific volume at the discharge of the positive displacement mechanism is also smaller (v.sub.7M<v.sub.7C), hence higher on the adiabatic expansion curve which is common to both cycles. The turbocharger receives thus more energy for pre-compressing the working gas in cycles M and M than in cycle C.
(241) However, depending on the characteristics of a real turbocharger which may have a limited useful range in terms of power, it may be advisable for cycles M and M to cause intervention of a second compressor (for example of a second turbocharger) in series with the compressor 18 of the turbocharger 19 of
(242) In diagram M, which will be first described, the pre-compression ends at a point Q.sub.33M lying on the isotherm T.sub.33-T.sub.61M, corresponding to a higher temperature than the isotherm T.sub.33-T.sub.61C of diagram C. This means that the discharged working gas exits the heat exchanger 23 at a relatively high temperature T.sub.61M (though much lower than at the exhaust of a comparable conventional engine), this revealing some downgrading of the theoretical yield of the engine.
(243) The cycle M remedies this: as already described with reference to
(244) In the diagram of
(245) The diagrams A and B (
(246) As a whole, the theoretical yield of diagram M is slightly less than that of diagram C because the combustion heating begins at point Q.sub.14M at a lower temperature. This could be remedied by accepting a peak stress point Q.sub.25 which would at a higher temperature and/or pressure.
(247) Practically, optimizations are to be done and may lead to a levelling of the theoretical yields of the cycles effectively implemented, in favor of more advantageous actual yields. In this meaning, the peak stress point Q.sub.25 can be lowered for the very low loads (without necessarily coming back to the very low values of the conventional engines) thereby to reduce the cooling need of the engine, which is of a particular weight for the actual yield at very low load, and reduce the NOx production at low load.
(248) Choosing a peak stress point Q.sub.25 which increases with the load also increases, generally, the energy available in the gas discharged by the positive displacement mechanism, this increasing the power available for pre-compression by turbocharging, as is desired according to the invention thereby to increase the yield when the load is higher.
(249) Concretely speaking, for a machine intended to operate under varying loads, a compromise, relatively low volume ratio will be selected for the positive displacement mechanism, allowing a slight overshoot of energy to remain in the discharged working gas, and the adjustment can be operated by a means such as a (not shown) by-pass allowing a metered part of the burnt gas to by-pass the turbine of the turbocharger or of one of the turbochargers. This arrangement, though possibly useful, is not absolutely necessary and has a marginal effect, by contrast with a conventional supercharged engine which in its principle generates in the discharged working gas a strong energy excess which must be lost in the exhaust thanks to a high by-pass percentage at the turbocharger. According to the invention, it is also possible to vary the opening point of the discharge valve 7a (
(250) The embodiment of
(251) In this embodiment, which is capable of implementing i. a. diagram M of
(252) Both compressors 18A and 18B are mounted in series, in this order, on the intake gas path, and both turbines 21B and 21A are mounted in series, in this order, on the discharge gas path. The intercooler 53, inserted between the two compressors 18A and 18B, allows to perform the intercooling IR of
(253) A valve 54 allows to cause the intake gas exiting the lp compressor 18A to travel either through the intercooler 53, the compressor 18B then the heat exchanger 23 when the load is a mid-load according to the diagram of
(254) A valve 56 allows to cause the discharged working gas coming from the positive displacement mechanism 3 either to flow through the hp turbine 21B, then through the lp turbine 21A and the heat exchanger 23 when the load is a mid-load, or through the lp turbine 21A then the heat exchanger 23 after having by-passed the hp turbine 21B when the load is low.
(255) The valves 54 and 56 are controlled by the control unit 43 receiving on its inlet port 55 a signal indicating the engine load, or more generally a signal built up as a function of the cartography of the engine.
(256) In addition to activate or deactivate the hp turbine 21B in a binary manner, the valve 56 can be used in intermediate positions thereby to allow part of the discharged gas to by-pass the turbine 21B when it is desirable, as discussed with reference to
(257) In addition to lp and hp turbochargers, there is now provided a very high pressure (vhp) turbocharger 19C. The three compressors, bp 18A, hp 18B and vhp 18C are mounted in series in this order, on the intake gas path upstream of the heat-receiving path of the heat exchanger 23. Preferably, an intercooler 53A is inserted between the compressors 18A and 18B, and/or an intercooler 53B is inserted between the compressors 18B and 18C. The three turbines vhp 21C, hp 21B and lp 21A are mounted in series, in this order, on the discharged working gas path, upstream of the heat-yielding path of the heat exchanger 23.
(258) This arrangement is active for an operation under high or full load, e. g. according to cycle L of
(259) For an intermediate load, corresponding for example tp cycle M of
(260) For a low load, corresponding for example to that of cycle C of
(261) The valves 54A, 54B, 56A, 56B are controlled by the control unit 43 as a function i. a. of the engine load, and more generally of the engine cartography. When the valves 54A and 56A are closed for activation of the hp turbocharger 19B, and the valve 54B is closed to cause the working gas to travel through the vhp compressor 18C, the valve 56B can nevertheless exhibit a slight opening adjustable by the control unit 43 thereby to regulate the energy available for driving the vhp compressor 18C and regulate, in this way, the pre-compression pressure. When the vhp turbocharger is deactivated (valves 54B and 56B open) and valve 54A is closed to cause the working gas to travel through the hp compressor 18B, the valve 56A can nevertheless exhibit a slight opening adjustable by the control unit 43 thereby to regulate the energy available for driving the hp compressor 18B and regulate, in this way, the pre-compression pressure p.sub.3.
(262) The embodiment of
(263) In the example of
(264) In an embodiment, the substantially adiabatic branch 39 comprises a second three-way valve 58. When the valve 38 closes access to the heat exchanger 23, the valve 58 allows to cause the pre-compressed gas either to travel through the intercooler 57 or on the contrary to by-pass both the intercooler 57 and the heat exchanger 23 and directly to go to the positive displacement mechanism through the substantially adiabatic branch 39.
(265) The control unit 43 controls both valves 38 and 58 either in a binary fashion, or preferably in a progressive fashion.
(266) The regulation method is preferably as follows: When the load level pertains to a lower range, the whole intake gas flow travels through the heat exchanger 23, the cycle being typically the cycle C described with reference to
(267) The embodiment of
(268) Whatever the implemented cycle C, N1,N2,N3,N4, it is preferred that the burnt gas travel through the heat exchanger 23 thereby to permanently keep the hot side of the heat exchanger 23 substantially at the temperature T.sub.81 of the end of post-expansion. This temperature does not vary a lot, or even does not vary at all when, as shown in
(269) The temperature at the cold side of the heat exchanger varies between T.sub.33C when the cycle C is implemented and T.sub.81 when no intake gas anymore travels through the heat exchanger as the cycles N3 and N4 are implemented (this applying when the operating point of the engine is stabilized).
(270) The engine which has just been described is particularly easy to regulate, under steady load or under changing load. The change from one load level to another occurs by appropriately positioning the valves 38 and 58, adjusting the injected fuel amount and adjusting the gas mass taken in into the working chamber at each cycle, e. g. by adjusting the closure point of the intake valve (line 27 in
(271) The same point Q.sub.25 has been chosen for all the cycles of
(272) Practically, as is well-known, a clearly identified peak stress point such as Q.sub.25 does not exist, the actual cycle being rounded, especially in its top region, and the precise control mode of the engine by the control unit 43 (engine cartography) is the result of a fine tuning of each engine design as a function of numerous parameters (load level, rpm, ambient temperature, ambient pressure, cooling liquid temperature, selection of an engine operating mode by the user, etc.). Accordingly, the above discussed rules are only a teaching from which the one skilled in the art will understand the engine according to the invention and will be able to perform the concrete tuning of each particular engine model while using his know-how and the existing tuning tools.
(273) When the load diminishes, the steps which have just been described are performed in the reverse direction, as a function of the load level received on the input port 55 of the control unit 43 and/or of the temperature detected by the sensor 42 as decreasing below a low threshold. A temperature sensor 52 and a pressure sensor 59 mounted at the inlet of the positive displacement mechanism 3 allow to correct the adjustment of the valves 38 and 58 with a view to give to the temperature of the gas entering the positive displacement mechanism 3 a value as close as possible to a target value defined as a function of the operation parameters of the engine, especially the load as discussed above. As a function of the actual temperature and pressure at the inlet of the positive displacement mechanism and of the target load applied at the input port 55, the control unit 43 corrects the position of the point 27 (
(274) The burner 44 of
(275) The compressor 18 can be replaced with a cascade of two compressors, for example the compressors of the two turbochargers 19A and 19B of
(276) Another improvement of the engine according to the invention will now be described with reference to
(277) The pressure can be relatively high on the rear face of the intake valve 4a. This pressure pushes the valve 4a in the opening direction. At certain stages of the operation of the engine where the valve 4a must remain closed while the pressure in the working chamber 1 is low, especially during discharge, it may be difficult for the valve spring 66 to maintain the valve 4a in its closed position. To remedy this problem, the stem 67 of the valve 4a has been formed with a shoulder 68 which increases the diameter of the stem 67 in the area where the stem 67 leak-tightly slides in its guide 69, by comparison with the diameter of the stem 67 in the area where the stem 67 crosses the intake gas path.
(278) The pressure in the intake pipe results in a thrust onto the shoulder 68 in the closure direction, i. e. in the direction contrary to the detrimental thrust tending to open the valve 4a.
(279)
(280) With reference to
(281) It is assumed that the torque expected from the engine increases, in other words that the load increases.
(282) According to the invention a new optimal cycle for the new operating point is that illustrated by the diagram R in
(283) On the other hand, the point Q.sub.43R of the beginning of additional compression corresponds to a specific volume v.sub.4R lower than that v.sub.4C of cycle C.
(284) The specific volume v.sub.1R at the end of the additional compression is lower than the corresponding specific volume v.sub.1C of cycle C. The expansion volume ratios in the positive displacement mechanism, v.sub.7R/v.sub.1R and v.sub.7C/v.sub.1C, of both cycles are close to each other and can concretely be identical, and more particularly defined by the geometry of the positive displacement mechanism.
(285) Ideally the transition from cycle C to cycle R is performed by means of two adjustments: Adjustment of the fuel amount Adjustment of the amount of working gas introduced into the working chamber, for example by adjusting the point 27 (
(286) To perform the transition from cycle R to cycle C, a possibility consists in increasing the fuel quantity so that cycle C becomes cycle C (in dotted lines) providing more energy for the post-expansion in the turbine of the turbocharger. Consequently, the pressure p.sub.3 increases and becomes closer to pressure p.sub.3R. Then the adjustment of the introduced working gas amount is corrected in the direction shifting the additional compression curve towards the left of
(287) Practically this process is smoothed as follows: the fuel amount is increased at a certain flow rate variation speed which is determined as a function of the desired quickness for the transition between cycles C and R, and the introduced gas amount is varied at a corresponding speed thereby to cause the point of beginning of additional compression of each transition cycle to be correctly positioned on the adiabatic compression curve ending at the correct point Q.sub.14 (between Q.sub.14C and Q.sub.14R) depending on the supplied fuel amount.
(288) Examples of implementation of the invention in a controlled ignition engine, e. g. an engine using gasoline, will now be described with reference to
(289) By contrast with a spontaneous ignition engine, or diesel engine, adjusting the fuel amount is not enough to vary the engine load. It is also necessary to vary the air quantity thereby to keep the at least approximate stoichiometry of the air-fuel mixture for enabling the ignition (so-called deflagrating in this case) to occur. Furthermore, the temperature of the air-fuel mixture must imperatively have remained below the self-ignition point at the time of ignition. It is accordingly impossible to heat up at will the air or other combustive mixture (such as air+EGR gas) during compression and especially between pre-compression and additional compression.
(290) The adjustment of the load of the conventional controlled ignition engine is performed by means of a joint adjustment of the pressure in the working chamber at BDC, thereby to adjust the combustive gas mass, and of the fuel mass added to the combustive gas. The addition of fuel to the combustive gas occurs in the intake of the engine for the carburetor or indirect injection engines, and in the working chamber during compression for the direct injection engines.
(291) In the diagram of
(292) The combustion assumed to be entirely isochoric (according to the usual schematization of the controlled ignition cycles) ends at point Q.sub.15S, then the expansion ends at point Q.sub.52S at the same volume v.sub.5S, and at a pressure p.sub.2S exceeding the reference pressure p.sub.1.
(293) At point Q.sub.52S the working gas is released into the exhaust and the pressure falls down to p1, the piston expels the gas up to point Q.sub.11S at TDC, then the piston sucks the entering gas from point Q.sub.10S down to point Q.sub.50S corresponding to the beginning of the compression and the cycle begins again. Accordingly, not only the residual energy of the working gas at the end of the expansion is lost but the cycle furthermore includes a negative work portion (recognizable from the fact that this portion is run by point Q counterclockwise), made apparent by a simple hatching in
(294) Cycle T illustrates two improvements provided by the invention.
(295) According to a first improvement, at an intermediate stage of compression where the pressure is p.sub.3T, the gas is heated up at constant pressure from point Q.sub.33T to point Q.sub.43T so that the second part of the compression ends at point Q.sub.14T on the isotherm T.sub.14 of the limit temperature for the end of compression, at the same volume v.sub.1T as the volume v.sub.1S of cycle S, and thus at a higher pressure p.sub.4T than the pressure p.sub.4S of cycle S. The end-of-combustion point accordingly lies at a higher pressure p.sub.5T than the end-of-combustion pressure p.sub.5S of cycle S.
(296) The whole expansion Q.sub.15T-Q.sub.52T in the working chamber also occurs under a higher pressure for a given volume value. As a whole,
(297) In an embodiment, the fuel is added to the working gas only at point Q.sub.43T, or between point Q.sub.43T of the end of heating and the point of initiation of the combustion, which is generally in advance of the point Q.sub.14T of end of compression thereby to take into account the ignition delay. Introduction of the fuel in the working chamber instead of before avoids every risk of self-ignition of the working gas in the heat exchanger such as 23 in case of a trouble which would induce an over-heating in the heat exchanger.
(298) Preferably, as from a load level not represented in
(299) According to a second improvement provided by the invention over cycle S of the controlled ignition engine, the residual energy of the gas at the end of its expansion in the positive displacement mechanism is used to pre-compress the working gas beyond the theoretical pressure for the beginning of compression in the positive displacement mechanism at BDC taking into account the engine load. In other words, as described with reference to
(300) Preferably the entirety of the pressure energy still available in the working gas at point Q.sub.52T of the end of adiabatic expansion in the working chamber is used for pre-compressing as much as possible the gas before its entry into the working chamber. Since the working gas exiting the working chamber at point Q.sub.52T is much hotter than the working gas to be pre-compressed, the available energy allows to pre-compress the working gas at a pressure p.sub.3T much higher than the pressure p.sub.2T of the end of expansion in the working chamber.
(301) Accordingly the negative part of cycle S (shown with a simple hatching in
(302) If as in cycle T the gas is heated up at an intermediate stage of its compression (between points Q.sub.33T and Q.sub.43T), the pre-compression is performed from point Q.sub.51 (atmospheric conditions) up to point Q.sub.33T.
(303) For the concrete implementation of a cycle where the working gas volume to be taken in by the working chamber, as measured upstream of the intake valve just before opening thereof, is small, an opening control of the intake valve 4a over a short range is advantageously used, with opening at TDC and closure when the volume of the working chamber is equal to v.sub.4T. A variable control of the closure point enables to adjust the gas amount taken in as a function of the engine operation point.
(304) In an embodiment, the controlled ignition engine according to the invention needs no gas throttle to restrict the working gas mass flow rate through the intake path. The gas mass taken in at each cycle is adjusted through adjustment of the closure point of the intake valve 4a.
(305) Generally speaking, the improved controlled ignition engine according to the invention may comply with
(306) For a full load, an embodiment of the engine according to the invention can operate as a turbocharged intercooled engine with an increased power per liter of displacement by comparison with a conventional engine thanks to the yield increase provided by the high pressure intake (higher than the pressure at the end of expansion in the working chamber).
(307) It is also possible to contemplate a controlled ignition engine according to the invention in which above a certain load level the cycle is similar to that of a conventional turbocharged engine. This only needs that part only of the energy available at discharge is used to energize the pre-compression compressor. This advantageously obviates the need of designing the intake path (intercooler, valve 4a, turbocharger, pipes) in view of the relatively high pressures which are generated in case the very high intake pressure according to the invention is implemented under high or full load.
(308) Intermediate embodiments are possible, where the intake pressure under high or full load is limited while being greater than the pressure at the beginning of compression in the working chamber, e. g. equal to or greater than the pressure at the end of expansion in the working chamber (in a similar spirit as in the example of
(309) The selection among the different embodiments is operated by adjusting at 100% or less than 100% the discharge energy fraction which is used for pre-compressing the intake gas. This adjustment can be operated by means of an adjustable by-pass allowing part of the discharge gas to by-pass the turbocharger turbine. Such a by-pass exists on the conventional turbochargers.
(310) In another embodiment, the controlled ignition engine uses a cascade of at least two turbochargers as shown with reference to
(311) If it is desired to limit the pre-compression pressure for certain load levels, e. g. the higher load levels, or else make the pre-compression more efficient e. g. for a low load level, means are provided, such as valves 54A, 54B, 56A, 56B illustrated in
(312) The embodiment of
(313) In the foregoing examples, perfect turbochargers have been considered, which efficiently transfer to the intake the free enthalpy being theoretically available at the exhaust. As is well-known however, the yield of a turbocharger is around 50% or less. The losses result in additional heat at the outlet of the turbine (the working gas temperature less decreases in the turbine than if the expansion was isentropic), and by an excess of heat and a pressure deficit at the compressor outlet (the temperature is higher and the pressure is lower at the compressor outlet than if the compression was isentropic).
(314) Thanks to the invention, and contrary to conventional turbocharged engines, the excess heat at the turbine outlet is not lost since the heat exchanger 23 very advantageously injects again the heat in the thermodynamic cycle. However, the mechanical energy deficit which is due to the imperfect yield of the turbocharger impacts the actual pressure at the intake of an engine according to the invention. In other words, the actual pressure is significantly lower than the theoretical pressure for a given available energy in the gas discharged by the positive displacement mechanism.
(315) The embodiment of
(316) In the illustrated example, the autonomous compressor 18U is directly, or indirectly by way of a belt (not shown) or of a CVT (continuously variable transmission) (not shown), coupled to the power shaft 11 of the positive displacement mechanism 3.
(317) Alternatively, the autonomous compressor 18U could also be driven by an electromotor energized by a generator and/or a battery, e. g. the generator and/or the battery of the vehicle when the engine is mounted in a vehicle. For a stationary engine or a ship engine the electromotor driving the autonomous compressor can be energized by an energy network, e. g. an electric network. For a civil works machine or an agricultural machine i. a., the autonomous compressor can be driven by a hydraulic motor energized by the hydraulic pump of the machine. These are only examples, it being noted that the thermodynamic cycles discussed herein consider the autonomous compressor energy consumption as provided by the cycle itself. In other words, there is no attempt herein to artificially enhance the cycle yield by injecting extrinsic energy therein.
(318) The autonomous compressor 18U is of any appropriate type, such as for example a turbomachine, a vane compressor, a Roots compressor, a twin scroll compressor, a piston compressor, a screw compressor etc.
(319) Preferably the engine according to the invention equipped with an autonomous compressor comprises a means for adjusting the power of the autonomous compressor as a function of at least one parameter relating to operation of the engine. The adjustment means can be a means for adjusting the drive power applied to the compressor, e. g. the power of the electromotor driving the compressor. The adjustment means may be a means of adjusting the rotary speed of the autonomous compressor shaft, e. g. by means of a variable ratio transmission between the shaft 11 of the positive displacement mechanism 3 and the (not shown) shaft of the autonomous compressor. The adjustment means may be a means of adjusting the volume ratio or the pressure ratio of the autonomous compressor.
(320) The power adjustment is generally operated thereby to realize, at each instant at the intake 4 of the positive displacement mechanism, an intake pressure which be so close as possible to a target pressure defined as a function of the current operation point, while taking care that the compressor 18 of the turbocharger 19 uses as completely as possible the energy of the gas discharged by the positive displacement mechanism.
(321) In an advantageous embodiment, the autonomous compressor 18U imposes the renewed (i. e. non-EGR, if an EGR is provided)) intake gas flow rate as a function of the operation point. At the operation point in question, the turbocharger 19 is able to supply a certain pressure rise of the renewed gas by a maximum depressurization of the burnt gas in the turbine 21. The control unit adjusts the power of the autonomous compressor 18U such that the latter imparts to the intake gas travelling there-through the additional pressure needed to realize the operation point defined by the cartography of the engine according to the invention.
(322) The theoretical yield of an engine according to the invention provided with an autonomous compressor 18U coupled to the power shaft 11 of the positive displacement mechanism 3 is the same as that of an engine according to the invention wherein the same pre-compression is entirely performed by one or more turbochargers. But the actual yield of the engine provided with an autonomous compressor may be higher because the power needed for driving the autonomous compressor is generated by an additional positive displacement expansion in the working chamber with a better yield than in the turbine of a turbocharger.
(323) Furthermore, the autonomous compressor 18U, with its adjustment ability without losing working gas energy (contrary to turbochargers), allows an efficient control of the operation point.
(324) A cascade of two autonomous compressors may be provided. In such a case, it may be enough if only one of them has a controllable power.
(325) It is possible that an engine according to the invention performs the whole pre-compression by means of one or more autonomous compressors while fully exploiting the mechanical energy of the gas in the working chamber. This solution is not preferred because it requires a great working chamber volume at BDC, hence a large displacement with respect to the engine power, in addition to a high cost in terms of autonomous compressors.
(326) In the illustrated example, the compressor 18 of the turbocharger 19 is the first pre-compression stage, while the autonomous compressor 18U constitutes the second pre-compression stage. This allows to use a commercially available turbocharger, or a turbocharger close to those commercially available in terms of volume flow rate ranges and pressure ranges, and to use an autonomous compressor 18U of a smaller size because compressing gas already compressed one time. Furthermore, in this embodiment, the autonomous compressor power is reduced because, as will be discussed later, the autonomous compressor is partly or entirely deactivated for the high load levels.
(327) As discussed herein above, the actual temperature of the gas exiting the turbine 21 of the turbocharger 19 is higher than the theoretical temperature at the end of a corresponding isentropic expansion. In an engine according to the invention this may lead to correspondingly increase the gas pressure at the intake 4 of the positive displacement mechanism. The autonomous compressor 18U allows to do this without relying upon an increase of the power of the turbocharger which would result in a further excess heat at the outlet of the turbine. On the contrary, part of the pre-compression being performed by the autonomous compressor, this phenomenon of increased temperature at the hot side of the heat exchanger 23 due to the poor yield of the turbocharger turbines is less pregnant.
(328) By contrast, there may be an interest in more pre-compressing the intake of the engine beyond what the turbocharger is capable of, thereby to take into account the above-cited pressure deficit at the outlet of the compressor 18 of the turbocharger 19, and also to raise more than according to the theoretical calculation the pressure level at the intake of the positive displacement mechanism, in correspondence with the temperature excess at the hot outlet of the heat exchanger 23, resulting from the smaller temperature decrease of the discharged working gas through the turbine.
(329) On the other hand, there has been discussed with reference to
(330) In the embodiment of
(331) In one embodiment the autonomous compressor 18U has a compression ratio and a flow rate which are variable and controlled by the engine control unit thereby simultaneously to optimize i) the use of the whole power available in the discharged working gas arriving at the turbocharger 19, ii) the pressure at the outlet of the autonomous compressor 18U, and iii) the pressure at the inlet of the positive displacement mechanism, all this as a function of the operation parameters of the engine such that load, actual temperature at the hot outlet of the heat exchanger 23, actual pressure at the inlet of the autonomous compressor 18U, etc. The compression ratio is adjustable either directly if the compressor is a positive displacement compressor with a variable compression ratio, either indirectly through adjustment of its speed or flow rate.
(332) With this latter type of adjustment of the compression ratio of the autonomous compressor 18U, the intake pressure of the positive displacement mechanism increases if the flow rate of the autonomous compressor exceeds, even slightly, the renewed (i. e. non-EGR, if an EGR is provided) gas flow rate travelling through the intake of the positive displacement mechanism.
(333) Each engine operation point results in a value of the mechanical energy available in the gas discharged by the positive displacement mechanism, in turn resulting in a certain value of the pressure at the outlet of the compressor 18, and hence at the inlet of the autonomous compressor 18U. The pressure and temperature at the inlet of the autonomous compressor 18U are measurable by sensors (not shown) enabling the control unit 43 to determine the volume flow rate that the intake of the autonomous compressor 18U must convey thereby to realize the mass flow rate of renewed gas corresponding to the current operation point. The control unit adjusts the speed of the autonomous compressor 18U thereby to realize the determined volume flow rate. Around this value, the control unit 43, informed by a pressure sensor 78 responsive to the pressure of the working gas arriving at the inlet of the positive displacement mechanism 3, precisely regulates the flow rate of the autonomous compressor 18U thereby to stabilize the pressure at the intake 4 of the positive displacement mechanism so close as possible to the theoretical pressure corresponding to the current operation point.
(334) For the adjustment of the speed of the autonomous compressor 18U, a speed variation system (not shown), controllable by the control unit 43, can be mounted in the mechanical connection 71 between the compressor 18U and the positive displacement mechanism 3.
(335) An intercooler 57U is inserted between the outlet of the compressor 18 and the inlet of the autonomous compressor 18U.
(336) The heat-receiving path 24 of the heat exchanger 23 is mounted between the outlet of the autonomous compressor 18U upstream, and the intake 4 of the positive displacement mechanism downstream.
(337) The heat-yielding path 26 of the heat exchanger 23 is mounted between the outlet of the turbine 21 of the turbocharger 19 upstream and the engine exhaust 25 downstream.
(338) In the illustrated embodiment a three-way valve 81, controlled by the control unit, is mounted between the outlet of the autonomous compressor 18U and the cold inlet of the heat exchanger 23. The valve 81 directs the working gas exiting the autonomous compressor 18U either towards the heat-receiving path 24 of the heat exchanger 23, or towards a non-heated, preferably adiabatic branch 39U which by-passes the heat-exchanger 23 up to a junction point 41U with the hot outlet of the heat exchanger 23. Preferably the valve 81 is capable of intermediate positions defined by the control unit 43 as a function of the current operation point. In those intermediate positions the working gas exiting the junction point 41U towards the positive displacement mechanism 3 is a metered mixture of working gas having traveled through the heat exchanger 23 and of less hot working gas having traveled through the adiabatic branch 39U. The temperature of such mixture is intermediate between that of the outlet of the compressor 18U and the higher one of the hot outlet of the heat exchanger 23. A temperature sensor 79 positioned between the junction point 41U and the intake 4 of the positive displacement mechanism 3 informs the control unit 43 upon the actual temperature at the inlet of the positive displacement mechanism 3. The control unit 43 adjusts the valve 81 in the sense of bringing back that actual temperature towards an optimal value corresponding to the current operating point.
(339) In the improved version which is represented, a three-way valve 73 controlled in a binary fashion by the control unit 43 allows the gas leaving the intercooler 57U either to enter the compressor 18U as disclosed up to now, or selectively to by-pass the autonomous compressor 18U thereby directly to reach the adiabatic branch 39U and therefrom the junction point 41U.
(340) Check valves 80 prevent counter-flow travel of the working gas in the different branches of the working gas path.
(341) A possible method of using the engine of
(342) In this example the peak stress point Q.sub.25 is the same for all operation points. This makes understanding easier but does not correspond to a requirement, as already explained with reference to preceding embodiments.
(343) In a lower range of the load levels, cycle U1 is implemented. The whole working gas travels through the compressors 18 and 18U, then through the heat exchanger 23 to reach junction point 41U (Q.sub.43U1) at a temperature T.sub.81 equal to the temperature at the outlet of the turbine 21. The cycle is for example identical to cycle C of
(344) For reasons explained above the pre-compression pressure p.sub.3U1 increases with the load level. For a certain load level (not shown) corresponding to the top of the lower range and the beginning of an intermediate range, the pressure p.sub.3U reaches the value P.sub.3Um which is required not to be exceeded thereby to limit the implementation complexity and cost.
(345) In the intermediate range (cycle U2 in
(346) The more the load level increases within the intermediate range, the more the point Q.sub.43U2 becomes closer to the point Q.sub.33U2, while at the same time the latter moves towards the left of
(347) At a certain load level corresponding to the top of the intermediate range and to the bottom of the upper range, the point Q.sub.43U2 becomes the same as the point Q.sub.33U2 forming a common point Q.sub.33U3, in other words the valve 81 closes access into the heat exchanger 23 and the whole working gas travels through the adiabatic branch 39U.
(348) This situation is illustrated as the cycle U3, shown in dotted lines where it differs from cycle U2. This corresponds to the upper range of the load levels.
(349) It appears from
(350) For this reason, according to an improvement, the autonomous compressor 18U is then deactivated. In case the valve 73 and the connection between the latter and the adiabatic branch 39U have been provided, the deactivation consists in causing the whole working gas to by-pass the autonomous compressor 18U thanks to an appropriate control applied by the control unit 43 onto the valve 73. The engine then operates according to a cycle close to that of a conventional turbocharged intercooled engine.
(351) The deactivation of the autonomous compressor 18U at the transition between the intermediate range and the upper range, and/or its reactivation for the reverse transition, can occur progressively: as soon as the working gas no longer travels through the heat exchanger 23, the theoretical cycle is the same if the autonomous compressor 18U performs part of the compression downstream of the intercooler or if on the contrary the whole compression downstream of the intercooler takes place within the working chamber 1. For the progressive transition to occur correctly, it is enough if the closure point 27 of the intake valve 4a is jointly adjusted with the variation of the specific volume of the working gas arriving at the intake 4 so that the intended gas mass be taken in at each cycle into the positive displacement mechanism in view of the current operation point.
(352) It will be noted that in the advantageous embodiment of
(353) In the upper part (cycle not shown) of the intermediate range, the point Q.sub.43U2 may be located on the left of the extension of the adiabatic compression curve starting at point Q.sub.51 (reference pressure and specific volume). In this case the pre-compressed working gas is globally intercooled by comparison with what would have been an adiabatic compression starting from point Q.sub.51. The complete intercooling in the intercooler 57U followed by the partial heating after travel through the autonomous compressor 18U allow to enhance the yield, by comparison with what would have been a mere mitigate cooling as described with reference to
(354) It will be appreciated that the operation just described with reference to
(355) In the example shown in
(356) For the lower load levels in which the whole entering working gas travels through the heat exchanger 23, the recirculation gas by-passes the recirculation radiator 74 thanks to a by-pass 76 depending on a valve 77 controlled by the control unit 43, thereby to cause the recirculation gas to be as hot as possible when reaching the location where the gas mixes up with the working gas arriving from the hot outlet of the heat exchanger 23. This avoids dissipation, in the radiator 74, of heat which is exploitable in the cycle according to the invention. The recirculation gas, not expanded (hence not cooled down to temperature T.sub.81) in the turbine 21, then heated by the compression in the compressor 37, is at a temperature above T.sub.81. Consequently the mixture obtained at the location 40U where the mixture occurs between the recirculation gas and the pre-compressed gas arriving from the junction point 41U is at a temperature above T.sub.81. This can be taken into account in the engine control by choosing for each load level a higher pre-compression pressure than that which would be optimal without a recirculation.
(357) Another solution consists in providing the valve 77 with the capability of intermediate positions for only partly cooling down the recirculation gas thereby to cause the recirculation gas to reach the mixture location 40U at a desired temperature, e. g. the same as that at the outlet of the junction point 41U.
(358) The embodiments of
(359) The diagrams of
(360) In view of the various examples described herein, it will be understood that in the internal combustion engine according to the invention the intake stroke of the positive displacement mechanism also forms a power stroke of a two-stroke heat machine, i.e. having a compression stroke, namely the pre-compression according to the invention and an expansion stroke formed by the expansion stroke including the intake phase in the positive displacement mechanism. Between these two strokes of the heat machine, the working gas is heated up in the heat exchanger 23 by the discharge of the positive displacement mechanism, this allowing the expansion stroke (intake of the combustion engine) to produce more energy than absorbed by the pre-compression.
(361) Of course the invention is not limited to the described and illustrated examples.
REFERENCE SIGNS LISTING
(362) 1Working chamber 2Engine block 3Positive displacement mechanism 4Intake, intake orifice 4aIntake valve 4bCam 6Combustion means 7Discharge, discharge orifice 7aDischarge valve 7bCam 8Movable member, piston 9Piston working face 11Power shaft 12Motion transformer 13Cylinder 14Crankshaft 16Connecting rod 17Crank pin 18, 18A, 18B, 18CCompressor 18UAutonomous compressor 19, 19A, 19B, 19CTurbocharger 20Air inlet 21, 21A, 21B, 21CTurbine 22Discharge duct 23Heat exchanger 24Heat-receiving path 25Exhaust 26Heat-yielding path 27Intermediate position of the piston 28Depollution system 29Inlet compressor 30Piston reciprocation below position 27 31Intercooler 32Cooling air flow 33Inlet turbocharger 34Turbine 36Counter-flow heat exchanger 37EGR compressor 38Three-way valve 39, 39UAdiabatic, non-heated branch 40, 40UMixture location 41, 41UJunction point 42Temperature sensor 43Control unit 44Pre-heating burner 46Air inlet 47Fire place 48Smoke outlet 49Exchanger 51Pressure sensor 52Temperature sensor 53, 53A, 53BIntercooler 54, 54A, 54BValve 55Control unit 43 inlet port 56, 56A, 56BValve 57, 57UIntercooler 58Second three-way valve 59Sensor 66Valve spring 67Valve stem 68Shoulder 69Valve guide 71Mechanical connection 73Three-way valve 74Recirculation radiator 76By-pass 77Three-way valve 78Pressure sensor 79Temperature sensor 80Check-valves 81Three-way valve 91Mechanical connection