Systems and methods for applying vacuum pressure to composite parts
10814533 ยท 2020-10-27
Assignee
Inventors
- Michael K. Louie (Renton, WA, US)
- Kenneth M. Dull (Puyallup, WA, US)
- Gagandeep Saini (Snohomish, WA, US)
Cpc classification
B29C70/544
PERFORMING OPERATIONS; TRANSPORTING
B32B37/1009
PERFORMING OPERATIONS; TRANSPORTING
F16K15/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L37/0982
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K15/063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C70/44
PERFORMING OPERATIONS; TRANSPORTING
B29C70/443
PERFORMING OPERATIONS; TRANSPORTING
B29C43/3642
PERFORMING OPERATIONS; TRANSPORTING
B29C2043/3644
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C70/44
PERFORMING OPERATIONS; TRANSPORTING
B29C43/36
PERFORMING OPERATIONS; TRANSPORTING
F16K15/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B32B37/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A vacuum probe comprises a sharpened body that is displaceable downward and toward a vacuum bag during vacuum hose quick connection. The sharpened body and a valve element inside the vacuum probe move in tandem until the sharpened body projects outside the vacuum probe. A vacuum pressure applied via the vacuum hose pulls the vacuum bag upwards and towards the projecting sharpened body, which then punctures the vacuum bag, thereby enabling air under the vacuum bag to be evacuated via the vacuum probe as vacuum pressure continues to be applied.
Claims
1. A vacuum probe for applying vacuum pressure to a composite part, the probe comprising: a vacuum channel having an axis and first and second openings at opposite ends of the probe; a spring urging a valve element toward a valve seat arranged at the first opening, the valve element configured to displace away from the valve seat along the axis by quick connection with a vacuum hose so as to open the vacuum channel; a coupling element arranged on an outer surface of the probe for making said quick connection into a coupling element of the vacuum hose; and a sharpened body that points away from the first opening of the vacuum channel and projects outside of the vacuum channel in a vicinity of the second opening of the vacuum channel for puncturing an uplifted vacuum bag laid over the composite part.
2. The vacuum probe as recited in claim 1, wherein: the valve seat surrounds the first opening of the vacuum channel, the valve element is axially displaceable in the vacuum channel between first and second axial positions, the valve element being in contact with the valve seat while in the first axial position and being separated from the valve seat while in the second axial position, the probe further comprises a rod disposed in the vacuum channel, the rod having a first end to which the sharpened body is fixedly coupled and a second end that is either connected to or in abutment with the valve element, and the sharpened body is axially displaceable in tandem with the valve element as the valve element moves toward the second axial position, the sharpened body projecting outside the vacuum channel when the valve element is in the second axial position.
3. The vacuum probe as recited in claim 2, wherein the second end of the rod is connected to the valve element, the probe further comprising an air-permeable sharpened body support element to which the first end of the rod and the sharpened body are affixed.
4. The vacuum probe as recited in claim 3, wherein the air-permeable sharpened body support element is a disk having at least one through-hole.
5. The vacuum probe as recited in claim 2, further comprising: an externally threaded portion having a portion of the vacuum channel disposed therein; and an air-permeable sharpened body support element seated inside the portion of the vacuum channel that is disposed in the externally threaded portion and to which the sharpened body is affixed.
6. The vacuum probe as recited in claim 2, wherein the second end of the rod is in abutment with the valve element, further comprising a spring that urges the rod toward the valve element.
7. The vacuum probe as recited in claim 2, further comprising an externally threaded portion projecting downward from a bottom of the vacuum probe, an internally threaded end cap threadably coupled to the externally threaded portion, and a chamber affixed to the internally threaded end cap, wherein the internally threaded end cap comprises an opening through which the sharpened body passes, and wherein the chamber comprises an opening through which the rod passes.
8. The vacuum probe as recited in claim 7, wherein the internally threaded end cap comprises through-holes which allow air to flow into the chamber, and wherein the chamber comprises through-holes which allow air to flow out of the chamber and into the vacuum channel.
9. A system for applying vacuum pressure to a composite part, the system comprising: a tool that supports a composite part; a vacuum bag overlying the composite part supported by the tool; a flexible sealant tape that seals the vacuum bag to the tool along a perimeter that surrounds the composite part; sealing material on an exterior surface of the vacuum bag within the perimeter and separated from the composite part; the vacuum probe of claim 1 on top of the sealing material, wherein the valve element is axially displaceable in the vacuum channel between a first axial position in contact with the valve seat and a second axial position separated from the valve seat; and a vacuum hose coupled to an end of the vacuum probe in a manner that causes the valve element to axially displace from the first axial position to the second axial position.
10. The system as recited in claim 9, further comprising a rod having a first end to which the sharpened body is fixedly coupled and a second end that is either connected to or in abutment with the valve element, wherein the sharpened body is axially displaceable in tandem with the valve element as the valve element moves toward the second axial position, the sharpened body projecting into a space surrounded by the sealing material when the valve element is in the second axial position.
11. The system as recited in claim 10, wherein the second end of the rod is connected to the valve element, the system further comprising an air-permeable sharpened body support element to which the first end of the rod and the sharpened body are affixed.
12. The system as recited in claim 9, further comprising: an externally threaded portion having a portion of the vacuum channel disposed therein; and an air-permeable sharpened body support element seated inside the portion of the vacuum channel that is disposed in the externally threaded portion and to which the sharpened body is affixed.
13. The system as recited in claim 12, wherein the air-permeable sharpened body support element is a plug made of porous material.
14. The system as recited in claim 9, wherein the vacuum probe further comprises: an externally threaded portion projecting into the space surrounded by the sealant tape; an internally threaded end cap threadably coupled to the externally threaded portion of the vacuum probe; and a chamber affixed to the internally threaded end cap, wherein the internally threaded end cap comprises an opening through which the sharpened body passes, and wherein the chamber comprises an opening through which the rod passes.
15. The system as recited in claim 14, wherein the internally threaded end cap comprises through-holes which allow air to flow into the chamber, and wherein the chamber comprises through-holes which allow air to flow out of the chamber and into the vacuum channel.
16. A method for applying vacuum pressure to a composite part, the method comprising: (a) placing a composite part on a tool; (b) placing a sealant tape on the tool along a perimeter that surrounds the composite part; (c) laying a vacuum bag over the composite part and in contact with the sealant tape; (d) placing the vacuum probe of claim 1 overlying a portion of the vacuum bag with sealing material disposed between the vacuum probe and the vacuum bag; (e) coupling a vacuum hose to an end of the vacuum probe in a manner that causes the valve element to separate from the valve seat inside the vacuum channel of the vacuum probe; and (f) applying a vacuum pressure inside the vacuum channel by way of the vacuum hose, as a result of which a portion of the vacuum bag surrounded by the sealing material is pulled toward and punctured by the sharpened body.
17. The method as recited in claim 16, wherein coupling the vacuum hose to the end of the vacuum probe also causes the sharpened body to move in tandem with the valve element in a direction away from the valve seat until the sharpened body protrudes outside the vacuum channel and into a space overlying the vacuum bag.
18. The method as recited in claim 17, wherein the sharpened body is connected to a rod that is connected to the valve element.
19. The method as recited in claim 17, wherein the sharpened body is connected to a rod that butts against and is not connected to the valve element.
20. The method as recited in claim 16, wherein the coupling element of the vacuum probe is a male quick connect/disconnect coupling element and the coupling element of the vacuum hose is a female quick connect/disconnect coupling element, and wherein step (e) comprises inserting the male quick connect/disconnect coupling element of the vacuum probe into the female quick connect/disconnect coupling element of the vacuum hose.
21. The method as recited in claim 16, wherein the vacuum probe comprises an externally threaded portion that projects into a space bounded by the sealing material.
22. The method as recited in claim 21, further comprising threadably coupling an internally threaded end cap to the externally threaded portion of the vacuum probe, wherein the sharpened body projects through an opening in and is axially displaceable relative to the internally threaded end cap.
23. The method as recited in claim 21, further comprising inserting a portion of a plug made of porous material in a portion of the vacuum channel disposed in the externally threaded portion of the vacuum probe, wherein the sharpened body projects from the plug.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The features, functions and advantages discussed in the preceding section can be achieved independently in various embodiments or may be combined in yet other embodiments. Various embodiments will be hereinafter described with reference to drawings for the purpose of illustrating the above-described and other aspects. None of the diagrams briefly described in this section are drawn to scale.
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(8) Reference will hereinafter be made to the drawings in which similar elements in different drawings bear the same reference numerals.
DETAILED DESCRIPTION
(9) For the purpose of illustration, systems and methods for applying vacuum pressure to composite parts will now be described in some detail. However, not all features of an actual implementation are described in this specification. A person skilled in the art will appreciate that in the development of any such embodiment, numerous implementation-specific decisions must be made to achieve the developer's specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
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(11) Still referring to
(12) The coupling of the vacuum probe 8 to the vacuum probe base 6 is accomplished by forming an opening (not shown) in the vacuum bag 18, through which the externally threaded portion 12 of vacuum probe 8 is passed and then screwed into an internally threaded hole in the vacuum probe base 6. When vacuum probe 8 and vacuum probe base 6 are assembled (not shown in
(13) The vacuum probe 8 is connected to a vacuum source 30 by means of a vacuum hose 28. A common type of coupling used to connect a vacuum hose 28 to a vacuum probe 8 is a valved quick connect/disconnect coupling. The structure and operation of various types of valved quick connect/disconnect couplings are well known, including many such couplings which are commercially available from Swagelok Company, Solon, Ohio. More specifically, detailed descriptions of various valved quick connect/disconnect couplings can be found in U.S. Pat. Nos. 4,378,028, 4,982,761 and 6,669,168, which patents are assigned to Swagelok Company. In the example, depicted in
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(15) As seen in
(16) Still referring to
(17) As seen in
(18) Prior to quick connection of the vacuum probe 32a and the vacuum hose 28, the sharpened body 46 is recessed slightly (not shown in the drawings) inside the vacuum channel 34 for safety reasons, but is displaced downward and toward the vacuum bag 18 during vacuum hose quick connection. During quick connection, the sharpened body 46 and the valve element 38 move in tandem in the vacuum channel 34 until the sharpened body 46 projects through opening 59 and outside the vacuum channel 34, as depicted in
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(21) As was the case in vacuum probe 32a depicted in
(22) Still referring to
(23) In contrast to the vacuum probe 32a depicted in
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(26) The rod 42 has a bottom end affixed to an air-permeable sharpened body support element 70 and a top end (not shown in
(27) To facilitate the flow of air through the vacuum channel 34 during evacuation, the internally threaded end cap 64 may comprise through-holes 76 which allow air to flow into the chamber 68, while the chamber 68 may comprise through-holes 78 which allow air to flow out of the chamber 68 and into the vacuum channel 34. In alternative embodiments, the sharpened body support element is not air-permeable, in which case the through-holes 78 in the chamber 68 may be placed at a lower elevation, i.e., below the elevation of the bottom surface of the sharpened body support element when the latter is in its lowermost position.
(28) The various embodiments disclosed in some detail above have the potential to provide cost savings due to time saved from bag reworking. Also the likelihood of optimal processing of composites during curing can be ensured by enabling the easy placement of additional vacuum probes when circumstances suggest that would be helpful.
(29) While systems and methods for applying vacuum pressure to composite parts have been described with reference to various embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the teachings herein. In addition, many modifications may be made to adapt the teachings herein to a particular situation without departing from the scope thereof. Therefore it is intended that the claims not be limited to the particular embodiments disclosed herein.
(30) The method claims set forth hereinafter should not be construed to require that the steps recited therein be performed in alphabetical order (any alphabetical ordering in the claims is used solely for the purpose of referencing previously recited steps) or in the order in which they are recited unless the claim language explicitly specifies or states conditions indicating a particular order in which some or all of those steps are performed. Nor should the method claims be construed to exclude any portions of two or more steps being performed concurrently or alternatingly unless the claim language explicitly states a condition that precludes such an interpretation.