Method for the homogeneous non-contact temperature control of non-endless surfaces which are to be temperature-controlled, and device therefor

Abstract

The present invention relates to an apparatus for tempering hot articles, in particular an apparatus for homogeneous, contactless tempering of primarily non-endless surfaces that are to be tempered; the tempering apparatus has at least one tempering blade or a tempering cylinder; the tempering blade or tempering cylinder is embodied as hollow and has a tempering blade nozzle edge or a plurality of tempering cylinders arranged in a row; in the nozzle edge at least one nozzle is provided, which is aimed at an article to be tempered; and at least seven tempering blades are arranged in such a way that the flow pattern on the surface to be tempered forms a honeycomb-like structure; and to a method therefor.

Claims

1. A tempering apparatus for tempering articles that are to be tempered, the tempering apparatus comprising: a tempering blade frame (8); at least seven tempering blades (2) disposed in the tempering blade frame (8); and a fluid supply box (15) in operable communication with the at least seven tempering blades (2), wherein each tempering blade (2) is hollow and has a tempering blade nozzle edge (6) comprising at least one nozzle (10) configured to be aimed at an article to be tempered, wherein the at least seven tempering blades are arranged in such a way that a honeycomb-shaped flow pattern is formed on a surface of the article to be tempered, wherein a moving device (16) is provided, with which the at least seven tempering blades (2) can be moved with the tempering blade frame (8) and the fluid supply box (15), with which the article to be tempered can be moved relative to the at least seven tempering blades (2) so that a swinging or oscillating movement relative to each other can be produced, and wherein the tempering apparatus is equipped with units such that the tempering blade frame (8) with the at least seven tempering blades (2) disposed therein is configured to swing or oscillate around all three of the X axis, the Y axis, and the Z axis simultaneously.

2. The tempering apparatus according to claim 1, wherein the at least seven tempering blades (2) are arranged parallel to and spaced apart from one another.

3. The tempering apparatus according to claim 1, wherein the at least seven tempering blades (2) are respectively offset from one another by half a distance between the nozzles (10) at the nozzle edge (6).

4. The tempering apparatus according to claim 1, wherein each tempering blade (2) further comprises a tempering blade base (3), tempering blade broad sides (4), and tempering blade narrow sides (5), wherein in each tempering blade (2), the nozzle edge (6), the tempering blade broad sides (4), and the tempering blade narrow sides (5) border a cavity (7), wherein the tempering blade base (3) of each tempering blade (2) is disposed in or on the tempering blade frame (8), and wherein the tempering blade frame (8) is disposed on the fluid box (15).

5. The tempering apparatus according to claim 1, wherein the following conditions are present: hydraulic diameter of nozzle=DH, where DH=4A/U distance of nozzle from article=H distance between two tempering blades=S length of nozzle=L L>=6DH H<=6DH, esp. 4 to 6DH S<=6DH, esp. 4 to 6DH oscillation=half of the spacing distance between two tempering blades in X axis direction and Y axis direction.

6. The tempering apparatus according to claim 1, wherein the tempering blade frame (8) with the at least seven tempering blades (2) disposed therein is configured to swing or oscillate around all three of the X axis, the Y axis, and the Z axis simultaneously at an oscillation speed of 0.25 seconds per cycle.

7. A method for tempering articles that are to be tempered, the method comprising: providing the tempering apparatus according to claim 1, the at least seven tempering blades (2) being arranged parallel to and spaced apart from one another; providing an article with a hot surface to be tempered; moving the tempering apparatus and the article with the hot surface relative to each other; aiming the nozzles (10) of the at least seven tempering blades (2) at the article with the hot surface to be tempered; and directing, by the nozzles (10), a tempering fluid at the hot surface of the article to be tempered such that after contacting the hot surface, the tempering fluid flows away in spaces between the tempering blades (2), wherein during the directing of the tempering fluid at the hot surface of the article to be tempered, the tempering blade frame (8) with the at least seven tempering blades (2) disposed therein swings or oscillates around all three of the X axis, the Y axis, and the Z axis simultaneously.

8. The tempering apparatus according to claim 1, wherein the tempering apparatus is equipped with units such that the tempering blade frame (8) with the at least seven tempering blades (2) disposed therein is configured to swing and oscillate around the all three of the X axis, the Y axis, and the Z axis simultaneously.

9. The method according to claim 7, wherein during the directing of the tempering fluid at the hot surface of the article to be tempered, the tempering blade frame (8) with the at least seven tempering blades (2) disposed therein swings and oscillates around all three of the X axis, the Y axis, and the Z axis simultaneously.

Description

(1) The invention will be explained by way of example based on the drawings. In the drawings:

(2) FIG. 1 shows a top view of a plurality of tempering blades arranged parallel to one another;

(3) FIG. 2 shows the arrangement of tempering blades according to the section A-A in FIG. 1;

(4) FIG. 3 shows a longitudinal section through a tempering blade according to the section line C-C in FIG. 2;

(5) FIG. 4 is an enlargement of the detail D from FIG. 3, showing the nozzles;

(6) FIG. 5 is a schematic, perspective view of the arrangement of tempering blades;

(7) FIG. 6 is an enlarged detail of the edge region of the tempering blades, with an offset within the arrangement of blades;

(8) FIG. 7 is a perspective view of an arrangement of tempering blades according to the invention, which are consolidated into a tempering block;

(9) FIG. 8 is a perspective rear view of the arrangement according to FIG. 7;

(10) FIG. 9 is a view into the interior of tempering blades according to the invention;

(11) FIG. 10 depicts the tempering blades with the nozzles, showing a plate to be tempered, the temperature distribution, and the fluid temperature distribution;

(12) FIG. 11 is a view of the arrangement according to FIG. 10, showing the speed distribution;

(13) FIG. 12 schematically depicts the arrangement of two opposing cooling boxes composed of a plurality of tempering blades according to the invention arranged offset from one another and a moving carriage for taking an article to be cooled and conveying it through.

(14) FIG. 13 shows a heating curve achieved with an apparatus according to the invention in a flat sheet metal blank, showing the sheet temperature.

(15) One possible embodiment will be described below.

(16) The tempering apparatus 1 according to the invention has at least one tempering blade 2. The tempering blade 2 is embodied in the form of an elongated flap and has a tempering blade base 3, two tempering blade broad sides 4 extending away from the tempering blade base, two tempering blade narrow sides 5 that connect the tempering blade broad sides, and a free nozzle edge 6.

(17) The tempering blade 2 is embodied as hollow with a tempering blade cavity 7; the cavity is enclosed by the tempering blade broad sides 4, the tempering blade narrow sides 5, and the nozzle edge 6; the tempering blade is open at the base 3. With the tempering blade base 3, the tempering blade is inserted into a tempering blade frame 8; and the tempering blade frame 8 can be placed onto a hollow fluid supply box.

(18) The region of the nozzle edge 6 is provided with a plurality of nozzles or openings, which reach into the cavity 7 and thus permit fluid to flow out of the cavity to the outside through the nozzles 10.

(19) From the nozzles, nozzle conduits 11 extend into the cavity 7, spatially separating the nozzles from one another, at least in the region of the nozzle edge 6. The nozzle conduits in this case are preferably embodied as wedge-shaped so that the nozzle conduits or nozzles are separated from one another by wedge-shaped struts 12. Preferably, the nozzle conduits are embodied so they widen out in the direction toward the cavity 7 so that an incoming fluid is accelerated by the narrowing of the nozzle conduits.

(20) The tempering blade broad sides 4 can be embodied as converging from the tempering blade base 3 toward the nozzle edge 6 so that the cavity narrows in the direction toward the nozzle edge 6.

(21) In addition, the tempering blade narrow sides 5 can be embodied as converging or diverging.

(22) Preferably, at least two tempering blades 2 are provided, which are arranged parallel to each other in relation to the broad sides; with regard to the spacing of the nozzles 10, the tempering blades 2 are offset from one another by a half nozzle distance.

(23) It is also possible for there to be more than two tempering blades 2.

(24) With regard to the span of the nozzle edge, the nozzles 10 can likewise be embodied as longitudinally flush with the nozzle edge; the nozzles, however, can also be embodied as round, oval and aligned with the nozzle edge or oval and transverse to the nozzle edge, hexagonal, octagonal, or polygonal.

(25) Particularly if the nozzles, with regard to the longitudinal span of the nozzle edge, are likewise embodied as oblong, particularly in the form of an oblong oval or oblong polygon, this causes a twisting of an emerging jet of fluid (FIGS. 10 & 11); an offset arrangement by half a nozzle spacing distance yields a tempering pattern on a plate-like body (FIG. 10), which is correspondingly offset.

(26) The corresponding speed profile also produces a corresponding distribution (FIG. 11).

(27) According to the invention, it has turned out that fluid flowing out of the nozzles 10 does in fact strike the surface of a body to be tempered (FIGS. 10 & 11), but it clearly flows away, plunging between the at least two blades of the tempering apparatus 1 so that the tempering flow at the surface of a body to be tempered is not interrupted.

(28) Preferably the following conditions are present:

(29) hydraulic diameter of nozzle=DH, where DH=4A/U

(30) distance of nozzle from body=H

(31) distance between two tempering blades/cooling cylinders=S

(32) length of nozzle=L

(33) L>=6DH

(34) H<=6DH, esp. 4 to 6DH

(35) S<=6DH, esp. 4 to 6DH (staggered array)

(36) oscillation=half of the spacing distance between two tempering blades in X, Y (poss. Z)

(37) For example, a tempering apparatus (FIG. 12) has two arrangements of tempering blades 2 in a tempering blade frame 8; the tempering blade frames 8 are embodied with corresponding fluid supplies 14 and particularly on the side oriented away from the tempering blades 2, are provided with a fluid box (15) that contains pressurized fluid, in particular by means of a supply of pressurized fluid.

(38) If the tempering apparatus is supposed to cool a body, then a cooling medium is used, which is preferably supplied to a tempering blade; with a plurality of tempering blades, the cooling medium is preferably supplied centrally to the fluid supply box and from there, is distributed to the tempering blades.

(39) If the tempering apparatus is used for heating a corresponding plate or a corresponding article, then it is possible for the heating to be carried out by means of gaseous mediums.

(40) These gaseous mediums can be correspondingly heated to a target temperature outside the tempering apparatus. Such a heating is possible, for example, with conventional hot-blast stoves.

(41) It is also possible for the heating of the corresponding fluids to be carried out in the fluid supply box. In this case, the fluids can be heated by means of direct or indirect heating in particular by means of burners, radiant tubes, electric resistance heaters, and the like.

(42) It is also possible to make direct use of the hot exhaust gases produced by burners.

(43) In these cases, it is also possible to accelerate the corresponding gases beforehand or subsequently or to pressurize them in order to ensure a sufficient outflow from the nozzles.

(44) In a first exemplary embodiment, a sheet blank is heated by means of purely convective heat by means of a hot gas at a temperature of 1100 C. and tempered with a heat transfer coefficient of 200 W/m{circumflex over ()}2/K.

(45) The heating curve (temperature in C. plotted over time in s) of this purely convective heating is shown in FIG. 13. It is very clear that a heating to a temperature of greater than Ac3, i.e. the austenitization temperature, which is 900 C. with a manganese/boron steel, for example, occurs rapidly and this method is therefore also very suitable for hot forming, for example.

(46) Naturally, it is not necessary to use a flat sheet blank for this purpose and instead, it is also possible to heat an appropriately preformed component.

(47) In a second exemplary embodiment, only a subregion of the sheet blank is tempered, i.e. heated from room temperature (approx. 20 C.) to a temperature above Ac3 (approx. 900 C.)

(48) The partial austenitization advantageously hardens only these regions whereas other regions of the sheet blank remain soft after a hot forming step (not described in greater detail here).

(49) The setting of this zonedepending on the embodiment of the nozzle bladescan be adjusted quite exactly and in this example, can even be used for an exact tempering of regions within the sheet blank from an area of at least 60 mm60 mm down to a few millimeters. If edge regions of the sheet blank are affected, then with a corresponding movement through the nozzle field, they can be tempered even more exactly if parts of the sheet blank do not travel through the nozzle field.

(50) A third exemplary embodiment reveals that the sheet blank can also be preheatedfor example by means of a roller hearth furnace or other storage furnace.

(51) After this, the tempering of the sheet blank, which is carried out all over or only in some areas, to a temperature greater than Ac3 is carried out by means of gas heating.

(52) Gas inlet temperature: 1800 C.

(53) Starting temperature for sheet blank: 500 C.

(54) Final temperature of sheet blank: 1200 C.

(55) Duration of time from 500 C. to 1200 C.: approx. 30 sec

(56) Duration of time from 500 C. to 900 C.: approx. 16 sec

(57) Setup: dual-sided heating

(58) In addition, a moving device 16 is provided; the moving device is embodied so that a body to be tempered can be conveyed between the opposing tempering blade arrangements in such a way that a cooling action can be exerted on both sides of the body to be tempered.

(59) The distances of the nozzle edges 6 from the body to be tempered in this case are, for example, 5 to 250 mm.

(60) Through a relative movement either of the tempering apparatus in relation to a body to be tempered or vice versa, the tempering pattern according to FIG. 10 moves across the surface of the body to be tempered; the medium flowing away from the hot body finds enough room between the tempering blades 2 and thus no cross flow is produced on the surface to be tempered.

(61) According to the invention, the spaces between are acted on with corresponding flow mediums by means of an additional cross flow in order for the medium flowing against the body to be tempered to be sucked up between the blades.

(62) With the invention, it is advantageously possible to achieve a homogeneous tempering of elements to be tempered that is inexpensive and has a high degree of variability with regard to the target temperature and possible throughput times.

REFERENCE NUMERALS

(63) 1 tempering apparatus 2 tempering blade 3 tempering blade base 4 tempering blade broad sides 5 tempering blade narrow sides 6 nozzle edge 7 cavity 8 tempering blade frame 10 nozzles 11 nozzle conduits 12 wedge-shaped struts 14 fluid supplies