Conveyor belt scraper
10815071 ยท 2020-10-27
Assignee
Inventors
Cpc classification
International classification
Abstract
A conveyor belt scraper (100) comprising a mounting base (110) adapted to be mounted on a support structure. A pivot body 300 is pivotally connected to the mounting base (110). First and second scraper blades (500), are secured to the pivot body (300), wherein a scraping tip (520) of the first scraper blade (500) and a scraping tip (530) of the second scraper blade (500) are separated by a space and the scraping tips (520, 530) each extend generally parallel to a pivot axis of the pivot body (300). The pivot assembly (300) is pivotal about the pivot axis so that a position of each scraper tip (520, 530) is variable.
Claims
1. A conveyor belt scraper comprising: a mounting base adapted to be mounted on a support structure; a pivot assembly pivotally connected to the mounting base; first and second scraper blades secured to the pivot assembly, wherein a scraping tip of the first scraper blade and a scraping tip of the second scraper blade are separated by a space and the scraping tips each extend generally parallel to a pivot axis of the pivot assembly, wherein the pivot assembly is pivotal between: a neutral position in which each scraper tip is located on a common plane; a first position in which the first scraper tip is located above the common plane and the second scraper tip is located below the common plane; and a second position in which the first scraper tip is located below the common plane and the second scraper tip is located above the common plane; wherein the mounting base includes an arm having a proximal end mounted to a support rod and a distal end pivotally mounted to the pivot assembly.
2. The conveyor belt scraper of claim 1, wherein the mounting base includes a first female engagement formation in the form of an arcuate recess, and a first male engagement formation in the form of an arcuate projection; further wherein the pivot assembly includes a corresponding second female engagement formation in the form of arcuate channel and a corresponding second male engagement formation in the form of an arcuate flange.
3. The conveyor belt scraper of claim 2, wherein a surface of the pivot assembly closest to the mounting base is arcuate, and adapted to be received by a corresponding arcuate surface of the mounting base.
4. The conveyor belt scraper of claim 2, wherein the second female engagement formation and the second male engagement formation of the pivot assembly define a protrusion having an inverted T-shaped profile in cross-section, located generally equidistant between the first and second scraper blades.
5. The conveyor belt scraper of claim 4, wherein the mounting base includes first and second stopper formations configured to abut against opposing ends of the protrusion having an inverted T-shaped profile to define the first and second scraper blade positions.
6. The conveyor belt scraper of claim 5, wherein the stopper formations terminate in abutment with or adjacent to an arcuate underside surface of the pivot assembly.
7. The conveyor belt scraper of claim 1, wherein the mounting base is defined by a first mounting base member and a second like mounting base member which are secured to each other with one or more fasteners.
8. The conveyor belt scraper of claim 7, wherein a proximal portion of the pivot assembly is seated between distal portions of the first mounting base member and the second mounting base member.
9. The conveyor belt scraper of claim 1, wherein the pivot axis of the pivot assembly is located on a plane which passes through an axis of symmetry of the mounting base when viewed in end view.
10. The conveyor belt scraper of claim 1, wherein the first and second scraper tips are adapted to extend longitudinally in a direction which is generally perpendicular to a drive direction of an adjacent conveyor belt.
11. The conveyor belt scraper of claim 1, wherein each of the first and second scraper blades is generally planar and is partially embedded within the pivot assembly, such that the scraping tip protrudes from the pivot assembly.
12. The conveyor belt scraper of claim 1, wherein a portion of the pivot assembly located between the first and second scraper blades has a central ridge defined by two inclined surfaces, in the form of a generally inverted V shaped portion.
13. The conveyor belt scraper of claim 12 further comprising at least one material removal cut-out located in a lateral portion of the pivot assembly.
14. The conveyor belt scraper of claim 13, wherein the mounting base includes a curved surface located beneath the material removal cut-out to direct material away from the mounting base.
15. The conveyor belt scraper of claim 13, wherein the material removal cut-out is positioned on each of two opposing lateral sides of the conveyor belt scraper, such that when a first conveyor belt scraper is positioned adjacent to a second, like conveyor belt scraper, a cut-out of the first conveyor belt scraper and a cut-out of the second conveyor belts scraper combine to define a material removal passage.
16. The conveyor belt scraper of claim 1, wherein the mounting base includes a fluid flow passage extending generally parallel with the first and second scraper blades, the fluid flow passage being couplable with an adjacent like conveyor belt scraper.
17. The conveyor belt scraper of claim 1, wherein the distal end of the arm is secured to the pivot assembly with a pin connection.
18. The conveyor belt scraper of claim 17, wherein the pivot assembly is configured to pivot up to about 180 degrees relative to the distal end of the arm.
19. The conveyor belt scraper of claim 17, wherein a channel extends through a portion of the pivot assembly, the channel extending in a direction generally perpendicular to an axis of rotation of the pin connection, and the distal end of the arm is located within the channel.
20. A conveyor belt scraper comprising: a mounting base adapted to be mounted on a support structure; a pivot assembly pivotally connected to the mounting base; first and second scraper blades secured to the pivot assembly, wherein a scraping tip of the first scraper blade and a scraping tip of the second scraper blade are separated by a space and the scraping tips each extend generally parallel to a pivot axis of the pivot assembly, wherein the pivot assembly is pivotal between: a neutral position in which each scraper tip is located on a common plane; a first position in which the first scraper tip is located above the common plane and the second scraper tip is located below the common plane; and a second position in which the first scraper tip is located below the common plane and the second scraper tip is located above the common plane; wherein the mounting base includes a first female engagement formation in the form of an arcuate recess, and a first male engagement formation in the form of an arcuate projection; and wherein the pivot assembly includes a corresponding second female engagement formation in the form of arcuate channel and a corresponding second male engagement formation in the form of an arcuate flange.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A preferred embodiment of the invention will now be described by way of specific example with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(36) A conveyor belt scraper 100 is disclosed herein. The conveyor belt scraper 100 includes a mounting base 110 which is defined by a first mounting base member 115 and a second, like mounting base member 116. Referring to
(37) The mounting base members 115, 116 are positioned adjacent to each other, as shown in
(38) As shown in
(39) In the first embodiment, a guide member 200 is depicted in
(40) The relationship between the guide member 200 and each of the first and second mounting base members 115, 116 is depicted in
(41) Referring to
(42) As shown in
(43) A pivot assembly 300 is shown in
(44) Referring to
(45) The blade casket 400 includes a second female engagement formation in the form of an arcuate channel or cut-out 420 which is located above the arcuate surface 410. The arcuate channel 420 corresponds in radius and is adapted to receive the arcuate projection 210 of the guide member 200. The pivot assembly 300 also includes a corresponding second male engagement formation in the form of an arcuate flange 470.
(46) As shown in
(47) Referring to
(48) Each inclined surface 330 slopes downwardly and outwardly and terminates at a cut-out 340. As such, a cut-out 340 is located on each side of the pivot body 310. When a plurality of the pivot bodies 310 are positioned adjacent to each other, side to side along the axis YY, as depicted in
(49) The material removal apertures 345 enable coal or other scraped material or liquid to be directed away from the conveyor belt scraper 100. The material removal apertures 345 serve the effect of doubling the material removal capacity through the channels 350 when the conveyor belt scraper 100 is assembled in a row of like conveyor belt scrapers 100 along the axis YY.
(50) Furthermore, any waste material directed downwardly through the material removal apertures 345 is directed onto the pair of inverted V shaped inclined surfaces 160 of the mounting base 110, as shown in
(51) A pair of scraper blades 500 are included in the pivot assembly 300. One of the scraper blades 500 is depicted in isolation in
(52) The apertures 530 align with a pair of holes 430 formed on the blade casket 400, as shown in
(53) Referring to
(54) Referring to
(55) The two mounting base members 115, 116 are clamped together with the pivot assembly 300 partially located there between. As such, the first female engagement formation in the form of the arcuate recess 220, and a first male engagement formation in the form of an arcuate projection 210 engage with the corresponding second female engagement formation in the form of arcuate channel 460 and the corresponding second male engagement formation in the form of an arcuate flange 470.
(56) This engagement prevents the pivot assembly 300 from being removed from the mounting base 110. However, the pivot assembly 300 is permitted to pivot relative to the mounting base 110.
(57) The projection 450 defines the limit of pivoting. The range of pivoting of the pivot assembly 300 is restricted when the projection 450 comes into abutment with one of the stepped surfaces 230, 232 of the mounting base members 115, 116. In the configuration depicted in
(58) As the pivot assembly 300 pivots about the centre point of the arcuate surface 410, the vertical position of the two blade tips 520, 530 changes. In a first position, the first blade tip 520 is vertically highest. For example, see
(59) As shown in
(60) In one embodiment, the pivot assembly 300 may be resiliently biased relative to the mounting base 110 with a spring, such that the blade tips 520, 530 sit at a desired vertical, neutral position in the absence of a pivot force generated by either contact with the conveyor belt, or contact with a blockage located on the surface of the conveyor belt.
(61) The planar surfaces of each of the two blades 500 each extend through planes which are generally parallel.
(62) The use of the conveyor belt scraper 100 will now be described. The conveyor belt scrapers 100 are assembled in row of like scrapers 100, such that the tips 520, 530 of each blade 500 extend longitudinally in a direction which is perpendicular to a direction of movement of the conveyor belt.
(63) In normal operating conditions, the two blades 500 are typically in the neutral position. In this position, the planar surface of each blade is generally perpendicular to the surface of the conveyor belt, and the planar surface of each blade 500 extend generally vertically.
(64) When the volume of material (such as coal) to be scraped is generally consistent, the two blade tips 520, 530 will be positioned at an approximately equal vertical position, such that both blades 500 are in continuous contact with the conveyor belt. When a significant blockage or restriction is encountered (such as a metal clip that joins two ends of the conveyor belt), the pivot assembly 300 is able to pivot relative to the axis YY, for example in a clockwise direction, such that the first scraper tip 520 moves beneath the restriction. After the restriction passes the first blade tip 520, the pivot assembly 300 is able to pivot about the axis YY, in the opposing, anti-clockwise direction, such that the tip 530 of the second blade 500 then moves beneath the restriction.
(65) As described and depicted, in the preferred embodiment, each of the mounting base members 115, 116 includes a first female engagement formation in the form of an arcuate recess 220, and a first male engagement formation in the form of an arcuate projection 210. The pivot assembly 300 includes a corresponding second female engagement formation in the form of arcuate channel 460 and a corresponding second male engagement formation in the form of an arcuate flange 470.
(66) It will be appreciated that the conveyor belt scraper 100 is not intended to be limited to this specific arrangement, but variations are envisaged which enable the pivot assembly 300 to pivot relative to the mounting base 110, whilst preventing the pivot assembly 300 from being removed from the mounting base 110.
(67) The pivotal nature of the pivot housing 300 enables the two blade tips 520, 530 to continually pivot together to maintain the planar surfaces of the blades 500 at a perpendicular orientation relative to the conveyor belt surface.
(68) Advantageously, the use of two blades 500 significantly extends the working life of the conveyor belt scraper 100 relative to single blade arrangements.
(69) Advantageously, the two blades 500 generally remain perpendicular with the surface of the conveyor belt regardless of changes to the conveyor belt conditions, or changes in the mounting support structure holding the mounting base 110.
(70) Due to the pivoting nature of the pivot assembly 300, the blade tips 520, 530 can automatically self-align relative to the conveyor belt as the mounting cartridge (the assembly on which the conveyor belt scrapers 100 are mounted), becomes worn. This negates the need to constantly re-adjust the angular orientation of the conveyor belt scrapers 100 or the support surface on which they are mounted.
(71) A conveyor belt scraper 600 according to a second embodiment is depicted in
(72) In one embodiment, the blades 610 may be removable to facilitate replacing blades on account of wear or damage. In such an embodiment, the head of the bolts 640 or other fasteners can be externally accessed to permit the blades 610 to be released and replaced.
(73) As shown in
(74) Referring to
(75) Referring to
(76) With the exception of the lower portion of the pivot body 700 being manufactured from polymer (rather than metal), the conveyor belt scraper 600 of the second embodiment has the same or at let a similar external appearance to the conveyor belt scraper 100 of the first embodiment.
(77) A third embodiment of a conveyor belt scraper 800 is depicted in
(78) Referring to
(79) Referring to
(80) The first and second stopper formations 900, 910 also provide a scraping and/or sealing function on account of the distal end of each stopper formation 900, 910 abutting against or at least being locate in close proximity to the arcuate underside surface 920 of the pivot assembly 830. In this manner, the stopper formations 900, 910 inhibit debris such as scaped coal from entering into the pivot mechanism, where it may inhibit the conveyor belt scraper 800 from pivoting as intended.
(81) In the third embodiment, the two sides of the mounting base are held together with male and female locating tabs 930 and fasteners which are inserted through holes 940 to provide a clamping force.
(82) Referring to
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(84) A fourth embodiment of a conveyor belt scraper 1000 is depicted in
(85) Referring to
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(88) In particular, the mounting base 905 includes an arm 930 which has a proximal end 940 mounted to a support shaft 950 and a distal end 960 pivotally mounted to the pivot assembly 910.
(89) The distal end 960 of the arm 930 is secured to the pivot assembly with a pin connection 965. Referring to
(90) As shown in
(91) A first blade 912 is located at an upper portion of a first arm of the generally V shaped pivot assembly 910, and a second blade 914 is located at an upper portion of a second arm of the generally V shaped pivot assembly 910. Referring to
(92) Referring to
(93) A tubular collar 985 is located on either side of the arm 930. In practice, the pivot assembly 910 of adjacent conveyor belt scrapers 900 abut against each other when the conveyor belt scrapers 900 are located side by side on the same support shaft 950 or mounting structure, to define a continuous scraper.
(94) The tubular collar 985 includes holes 955 to enable fasteners to secure the collar 985, and hence the conveyor belt scraper 900, relative to the support shaft 950. The ends of the shaft 950 may be resiliently mounted so that the shaft 950 can rotationally deflect if an excessively large force is applied to one of the blades by the conveyor belt. The resilient mounting can be achieved with a spring mounting assembly for the shaft 950 or alternatively an air mounting type arrangement.
(95) Furthermore, the arm 930 may be fabricated from an elastically deformable material such as a polymer which permits the arm 930 to elastically deform or flex during use.
(96) The conveyor belt scraper 900 may be mounted in different ways. For example, it may be slid into a cartridge so it can be readily removed for service. Alternatively, the conveyor belt scrapers 900 can be mounted end to end on a shaft 950 which is supported at each opposing end.
(97) Advantageously, the conveyor belt scrapers 100, 600, 800 are omnidirectional, meaning there is no need for them to be installed facing a given direction. Furthermore they are compatible with forward and reversing conveyor belts.
(98) Advantageously, the conveyor belt scrapers 100, 600, 800 have an increased scraping capacity, up to twice the capacity of existing conveyor belt scrapers.
(99) Advantageously, the conveyor belt scrapers 100, 600, 800 are suitable for use in locations with low vertical clearances and limited access.
(100) Advantageously the conveyor belt scraper 100, 600, 800 functions well with clipped or joined conveyor belts, permitting changing angles of the pivot assembly 300 as the metal conveyor joining clips pass the conveyor belt scraper 100, 600, 800.
(101) Advantageously, the conveyor belt scraper 100, 600, 800 overcomes issues including incorrect alignment to the conveyor belt, as the alignment is self-regulating and self-adjusting under pressure.
(102) Advantageously, the conveyor belt scraper 100, 600, 800 Self-adjusts/aligns to changing belt angles and tensions. Furthermore the conveyor belt scraper 100, 600, 800 Self-adjusts/aligns to worn components such as slide cartridges.
(103) Although the invention has been described with reference to specific examples, it will be appreciated by those skilled in the art that the invention may be embodied in many other forms.