Method for upgrading a connector assembling two riser pipe sections by means of a dismountable locking collar
10815738 ยท 2020-10-27
Assignee
Inventors
- Emmanuel Persent (Croissy sur Seine, FR)
- Eleonore Roguet (Rueil-Malmaison, FR)
- Jeremie Triadou (Carrieres Sous Poissy, FR)
Cpc classification
E21B17/0853
FIXED CONSTRUCTIONS
E21B17/046
FIXED CONSTRUCTIONS
F16L37/107
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16L37/107
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B17/046
FIXED CONSTRUCTIONS
Abstract
The present invention relates to a method for upgrading a connector of an existing riser pipe by cutting out male connector element (9) or locking collar (11), then by replacing locking collar (11) with a dismountable replacement locking collar (11).
Claims
1. A method for upgrading a connector assembly of a first riser section and a second riser section of a drilling riser including a non-dismountable locking collar, the first riser section including at least one main tube element extended by a male connector element, the second riser section including at least one main tube element extended by the female connector element, the male connector element cooperating with the female connector element for assembling the first and second riser sections, the locking collar having a dismountable replacement locking collar disposed around the male and female connector elements, the dismountable replacement locking collar comprising a plurality of studs, the studs of the replacement locking collar cooperating with a plurality of studs of the male connector element or the replacement locking collar including an assembly including screws or threads having at least two rings comprising: a) cutting out at least one element among at least one of the male connector element and the locking collar to separate the male connector element from the locking collar; and b) replacing at least the locking collar with the replacement locking collar.
2. A method as claimed in claim 1, comprising: replacing the male connector element of the connector with a replacement male connector element comprising a series of studs on an outer surface thereof.
3. A method as claimed in claim 2, comprising: i) positioning the replacement male connector element relative to the female connector element; and ii) fastening the replacement male connector element to a tube element.
4. A method as claimed in claim 3 comprising: beveling the tube element prior to fastening the replacement male connector element to the main tube element.
5. A method as claimed in claim 1, comprising: forming at least one series of studs on an outer surface of the male connector element.
6. A method as claimed in claim 5, comprising: machining a shoulder on the connector element to form at least one series of studs.
7. A method as claimed in claim 6, comprising: forming at least one series of studs by at least one of material addition or adding studs to the male connector element.
8. A method as claimed in claim 5, comprising: forming at least one series of studs by at least one of material addition or adding studs to the male connector element.
9. A method as claimed in claim 1 of configuring the replacement locking collar into an assembly of rings comprising: i) contacting a shoulder of the male connector element having the rings; and ii) assembling the rings by screwing or threading.
10. A method as claimed in claim 1, comprising: machining an end of the female connector element to form a plane surface at an end of the female connector element.
11. A method as claimed in claim 1, comprising: providing the male and female connector elements with a guide providing passage of first and second auxiliary pipe elements connected to one another by a connector; and dismounting and replacing the connector of the auxiliary pipe element.
12. A method as claimed in claim 1, comprising: applying a surface treatment to at least one of the male connector element and the female connector element and the replacement locking collar.
13. A method as claimed in claim 1, comprising: disassembling at least one equipment of the riser sections, before replacement with the at least one equipment being a float, an auxiliary pipe, a clamp or a guide plate.
14. A method as claimed in claim 1, comprising: assembling at least one equipment of the riser sections as a final step with the at least one equipment being a float, an auxiliary pipe, a clamp or a guide plate.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) Other features and advantages of the method according to the invention will be clear from reading the description hereafter of embodiments given by way of non-limitative example, with reference to the accompanying figures wherein:
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DETAILED DESCRIPTION OF THE INVENTION
(9) According to a non-limitative example embodiment,
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(11) The purpose of the present invention is to make an existing connector inspectable (i.e. capable of being inspected). Therefore, the present invention relates to a method for upgrading a connector for assembling two riser sections. The initial connector can be such as that described in connection with
(12) Advantageously, the steps of the method according to the invention are carried out at the surface and not at sea.
(13) According to an implementation of the invention, cutting out the existing connector can be performed using an extra-thick orbital cutting tool, such as that marketed by the COFIM Company. This implementation is not limitative, and cutting can be achieved using any similar means.
(14) For the embodiment where the locking collar comprises a series of studs cooperating with a series of studs of the male connector element, the dismountable feature is provided by the bayonet connection formed by these series of studs. Thus, the locking collar can be dismounted through a combination of rotational and translational motions of the locking collar relative to the male connector element. The locking collar and the male connector element can thus be completely inspected.
(15) For this embodiment, the male connector element can be adapted to the locking collar, either by replacing the male connector element or by modifying the male connector element.
(16) According to a first implementation of this embodiment, replacement of the male connector element can be achieved by carrying out the following steps: cutting out the male connector element from the main tube, positioning the replacement male connector element relative to the female connector element in such a way that the series of studs of the two bayonet connections are in line with the series of studs of the locking collar, and fastening the replacement male connector element to the main tube, for example by welding, crimping, screwing at the location where the initial male connector element has been cut out.
(17) This implementation can comprise an optional step of beveling the end of the main tube, this step being carried out prior to the step of fastening the replacement male connector element. This bevel allows to facilitate the step of welding the replacement male connector element onto the main tube.
(18) According to a second implementation of this embodiment, modifying the male connector element can consist in forming at least one series of studs on the outer surface of the male connector element.
(19) According to an embodiment option, at least one series of studs can be formed by machining a shoulder of the male connector element.
(20) Alternatively or furthermore, at least one series of studs can be formed by material addition or by adding studs.
(21) For the embodiment where the locking collar consists of two rings assembled by screwing or threading, the dismountable feature is provided by screwing or threading the two rings to one another. Thus, the two rings can be separated and inspected. In this case, a first ring can act as a stop with the male connector element and the second ring can act as a connection with the female connector element, the second ring comprising a series of studs adapted to cooperate with the series of studs of the female connector element.
(22) For this embodiment, the male connector element does not need to be replaced or modified.
(23) For this embodiment, the following steps can be carried out: contacting a shoulder of a first ring with a shoulder of the male connector element, assembling the two rings by screwing or threading.
(24) After carrying out the steps of the method according to the invention, a connector suited to a drilling riser as described in connection with
(25) According to the invention, the modified connector comprises: a first main tube element extended by a male connector element, optionally provided with guide means (a male flange or a guide plate for example) for passage of an auxiliary pipe element (in cases where the riser comprises at least one auxiliary line), a second main tube element extended by a female connector element, optionally provided with guide means (a female flange or a guide plate for example) for passage of an auxiliary pipe element (in cases where the riser comprises at least one auxiliary line), the male connector element fitting into the female connector element for connecting the main tube elements and the auxiliary pipe elements, optionally, a first auxiliary pipe element passing through the guide means of the male connector element, optionally, a second auxiliary pipe element passing through the guide means of the female connector element, and assembly locking means comprising a locking collar arranged outside the male and female connector elements, referred to as external locking collar, the locking collar being: either a locking collar comprising, on the inner face thereof, a first series and a second series of studs adapted to cooperate with a third series and a fourth series of studs arranged on inner surfaces of the male and female connector elements respectively, or a locking collar made up of two rings assembled by screwing or threading.
(26) Preferably, the replacement locking collar can be manufactured as a single piece.
(27) Besides, the locking means can comprise dismountable pins arranged in the locking collar and cooperating with the male connector element so as to translationally lock the locking collar.
(28) The connector can be designed and dimensioned so as to meet the specifications mentioned by the API 16 R and API 2 RD standards edited by the American Petroleum Institute.
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(30) The initial connector (Av) is substantially identical to the one illustrated in
(31) The modified connector (Ap) comprises a replacement male connector element 9 fastened to an end of main tube 6. Replacement male connector element 9 comprises at least one series of studs 17 on the outer surface thereof. The connector also comprises a replacement locking collar 11. Replacement locking collar 11 comprises at least one series of studs on the inner surface thereof, this series of studs being adapted to cooperate with series of studs 17 of replacement male connector element 9. Thus, a bayonet connection is provided between replacement locking collar 11 and replacement male connector element 9. On the other side, replacement locking collar 11 comprises at least one series of studs for forming a bayonet connection with the female connector element. Replacement male connector element 9 further comprises guide means for passage of an auxiliary pipe element 7. A replacement stab 21 is inserted in the end of auxiliary pipe element 7. The other end of replacement stab 21 is intended to be inserted in the end of the auxiliary pipe element passing through the guide means (not shown) of the female connector element. Replacement stab 21 allows connection between two consecutive auxiliary pipe elements. As illustrated in
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(34) The various embodiments described above and hereafter can be combined so as to combine the effects thereof.
(35) Preferably, prior to the steps of the method according to the invention, the female connector element is disconnected from the locking collar. Thus, each riser section can be modified independently of the other sections.
(36) Besides, after the steps of the method according to the invention, the riser sections can be connected to each other by means of replacement locking collars.
(37) Furthermore, the riser sections modified by the method according to the invention can also be connected to sections according to the prior art. For example, a section with a modified male connector element and locking collar can be connected to a section according to the prior art with a female element according to the prior art.
(38) For the method according to the invention, the female connector element is not structurally modified. Thus, the connector modification cost and time can be limited.
(39) However, according to an implementation of the invention, the method of the invention can comprise a step of slightly modifying the female connector element, which can consist in a stage of machining the end of the female connector element so as to obtain a plane surface at the end of the female connector element. Indeed, the end of the female connector element can be inclined, which limits the contact surface between the parts of the connector and may be limiting for load transmission. This machining step can be performed with dedicated tools that can be positioned on a reference surface of the female element, for example a shoulder of the female connector element. These dedicated tools can include an offset milling cutter whose tool travel can be controlled to provide good coaxiality. Alternatively, this machining step can be carried out using an extra-thick orbital cutting tool, such as for example the tool marketed by the COFIM Company (France).
(40) According to an embodiment option of the invention, when the riser comprises auxiliary lines, the auxiliary line elements being connected by connection means, the method according to the invention can comprise a step of replacing the connection means of the auxiliary lines. This step allows to adapt the length of the connection means of the auxiliary lines to the length of the male connector element. Indeed, the replacement male connector element can be longer than the initial male connector element.
(41) For example, the connection means of the auxiliary lines can comprise a stab that enters the ends of the auxiliary line elements to provide connection thereof. In this case, replacing the connection means can consist in replacing the stab. The replacement stab can be longer than the initial stab of the connection means so as to adapt to the length of the replacement male connector element.
(42) Advantageously, to favour sliding of the parts in relation to each other and to prevent corrosion, in particular for the studs, a surface treatment can be applied, for example an anti-corrosion treatment or a sliding surface coating on the replacement male connector element and/or female connector element and/or locking collar.
(43) According to an example embodiment, application of an anti-corrosion protective treatment of phosphate coating type can consist in dipping the part in a hot zinc phosphate bath for example. Furthermore, solid lubricant coatings based on molybdenum disulfide can be used to favour sliding between two contact surfaces. This coating consists in applying two hot-polymerized polymer layers of Molykote/Xylan/Everslik type.
(44) A riser is generally provided with equipments such as floats, auxiliary lines, clamps, guide plates. These equipments are generally independent of the connector.
(45) In this case, the method according to the invention can comprise an initial step (i.e. prior to the cutting step) of disassembling these equipments. It is thus easier to handle the riser sections and to carry out the cutting and locking collar replacement steps. Preferably, disassembling is achieved in this order: the floats, the clamps, the auxiliary lines and the guide plates.
(46) Besides, the method according to the invention can comprise a final step (i.e. after the locking collar replacement step) of assembling these equipments. Preferably, assembling is achieved in this order: the guide plates, the auxiliary lines, the clamps and the floats.
(47) Preferably, the riser equipments are not modified by the method according to the invention. Thus, modification of the connector concerns at most: the male connector element, the female connector element and the locking collar, which limits the connector modification cost and time, and allows a maximum amount of riser elements to be reused.
(48) Advantageously, each series of studs can comprise one or more rows of studs, preferably one, two or three rows of studs.
(49) Each row of studs can advantageously comprise a plurality of studs evenly distributed over the circumference of the locking collar or of the male or female connector element. According to implementation examples, each row of studs can comprise between 3 and 8 studs, 4 or 6 for example.
(50) In the rest of the description hereafter, several embodiments of the method are presented in a non-limitative manner. These embodiments combine the various steps presented above.
First Embodiment
(51) For this first embodiment, the locking collar, the male connector element and the connection means of the auxiliary lines are replaced, and the female connector element is modified.
(52) This embodiment has the advantage of providing the most robust connector in terms of load transmission because the studs of the male connector element can be substantially identical to the studs of the female connector element.
(53) For this embodiment, the following steps can be carried out: disassembling the equipments provided on the riser, such as floats, peripheral lines, clamps and guide plates: at the end of this step, the riser section only comprises the main tube, the male and female connector elements and the locking collar mounted on the male connector element, cutting out the male connector element: at the end of this step, the riser section only comprises the main tube and the female connector element, creating a bevel at the end of the main tube to prepare welding of the replacement male connector element, positioning (according to the position of the female connector element) and fastening, by welding, the replacement male connector element onto the end of the main tube; the replacement male connector element comprises at least one series of studs on the outer surface thereof: at the end of this step, the section comprises the main tube, the female connector element and the replacement male connector element, machining the end of the female connector element in order to obtain a plane surface at the end of the female connector element, applying a surface treatment to the female connector element, for example an anti-corrosion treatment and a sliding surface coating, assembling the guide plates on the male and female connector elements, positioning the replacement locking collar on the replacement male connector element; the replacement locking collar comprises at least one series of studs on the inner surface thereof, which cooperates with the series of studs of the replacement male connector element; at the end of this step, the section comprises the main tube, the machined female connector element, the replacement male connector element, the guide plates and the replacement locking collar, assembling the peripheral lines with the replacement stabs using notably the guide plates, and assembling the clamps and the floats around the main tube and the peripheral lines: at the end of this step, the modified riser section is complete and can be connected to another riser section by means of the replacement locking collar.
(54) Thus, the replacement locking collar being dismountable by two bayonet connections, complete inspection of the connector is made possible. Indeed, it is possible to inspect the locking collar and the male and female connector elements.
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(56) Figure (a) illustrates the section prior to modification, with notably the connector, float 22, the peripheral lines and guide plates 23.
(57) Figure (b) illustrates the section without these equipments (float, peripheral lines, guide plates). The section then comprises main tube 6, the female connector element, male connector element 9 and locking collar 11.
(58) Figure (c) illustrates the section after the male connector element has been cut out. The section then comprises the main tube and the female connector element.
(59) Figure (d) illustrates the section after bevel 24 was made at the end of the main tube.
(60) Figure (e) illustrates the section after positioning and welding replacement male connector element 9 at the end of the main tube. For this embodiment, replacement male connector element 9 comprises two rows of studs on the outer face thereof.
(61) Figure (f) illustrates the section after machining female connector element 8 in order to obtain a plane surface for the end of female connector element 8.
(62) Figure (g) illustrates the section after assembling guide plate 23.
(63) Figure (h) illustrates the section after assembling replacement locking collar 11 on replacement male connector element 9.
(64) Figure (i) illustrates the section after assembling peripheral lines 7 with replacement stab 21.
Second Embodiment
(65) For this second embodiment, the locking collar, the male connector element and the connection means of the auxiliary lines are replaced. In relation to the first embodiment, the step of machining the end of the female connector element is not carried out for the purpose of simplifying operations, or for cases where the female connector element already has a plane surface at its end.
(66) For this embodiment, rotation of the replacement locking collar can occur on an inclined surface of the female upper part.
(67) For this embodiment, the following steps can be carried out: disassembling the equipments provided on the riser, such as floats, peripheral lines, clamps and guide plates: at the end of this step, the riser section only comprises the main tube, the male and female connector elements and the locking collar mounted on the male connector element, cutting out the male connector element: at the end of this step, the riser section only comprises the main tube and the female connector element, creating a bevel at the end of the main tube to prepare welding of the replacement male connector element, positioning (according to the position of the female connector element) and fastening, by welding, the replacement male connector element onto the end of the main tube; the replacement male connector element comprises at least one series of studs on the outer surface thereof: at the end of this step, the section comprises the main tube, the female connector element and the replacement male connector element, assembling the guide plates on the male and female connector elements, positioning the replacement locking collar on the replacement male connector element; the replacement locking collar comprises at least one series of studs on the inner surface thereof, which cooperates with the series of studs of the replacement male connector element; at the end of this step, the section comprises the main tube, the female connector element, the replacement male connector element, the guide plates and the replacement locking collar, assembling the peripheral lines with the replacement stabs using notably the guide plates, and assembling the clamps and the floats around the main tube and the peripheral lines: at the end of this step, the modified riser section is complete and can be connected to another riser section by means of the replacement locking collar.
(68) Thus, the replacement locking collar being dismountable by two bayonet connections, complete inspection of the connector is made possible. Indeed, it is possible to inspect the locking collar and the male and female connector elements.
(69) The steps of this embodiment correspond to the steps illustrated in
Third Embodiment
(70) For this third embodiment, the locking collar and the male connector element are replaced. In relation to the first embodiment, the step of machining the end of the female connector element is not carried out for the purpose of simplifying operations, or for cases where the female connector element already has a plane surface at its end. Besides, in relation to the first embodiment, the stab of the peripheral line connection means is not replaced.
(71) For this embodiment, rotation of the replacement locking collar can occur on an inclined surface of the female upper part.
(72) Furthermore, in order not to modify the length of the replacement male connector element in relation to the initial male connector element, the axial length (along the axis of the riser) of the series of studs of the replacement male connector element is reduced in relation to the axial length of the studs of the female connector element. Thus, the overall dimension of the series of studs is similar to the overall dimension of the shoulders of the initial male connector element. It is therefore not necessary to replace the stabs of the auxiliary lines.
(73) The third embodiment thus has the advantage of limiting the number of parts to be replaced.
(74) For this embodiment, the following steps can be carried out: disassembling the equipments provided on the riser, such as floats, peripheral lines, clamps and guide plates: at the end of this step, the riser section only comprises the main tube, the male and female connector elements and the locking collar mounted on the male connector element, cutting out the male connector element: at the end of this step, the riser section only comprises the main tube and the female connector element, creating a bevel at the end of the main tube to prepare welding of the replacement male connector element, positioning (according to the position of the female connector element) and fastening, by welding, the replacement male connector element onto the end of the main tube; the replacement male connector element comprises at least one series of studs on the outer surface thereof: at the end of this step, the section comprises the main tube, the female connector element and the replacement male connector element, assembling the guide plates on the male and female connector elements, positioning the replacement locking collar on the replacement male connector element; the replacement locking collar comprises at least one series of studs on the inner surface thereof, which cooperates with the series of studs of the replacement male connector element; at the end of this step, the section comprises the main tube, the female connector element, the replacement male connector element, the guide plates and the replacement locking collar, assembling the peripheral lines with the initial stabs using notably the guide plates, and assembling the clamps and the floats around the main tube and the peripheral lines: at the end of this step, the modified riser section is complete and can be connected to another riser section by means of the replacement locking collar.
(75) Furthermore, the replacement locking collar being dismountable by two bayonet connections, complete inspection of the connector is made possible. Indeed, it is possible to inspect the locking collar and the male and female connector elements.
(76) The steps of this embodiment correspond to the steps illustrated in
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Fourth Embodiment
(78) For this fourth embodiment, only the locking collar is replaced and the initial male connector element is modified. Modifying the male connector element consists in forming at least one series of studs in place of the existing shoulder. The series of studs can be formed by machining the shoulder, by adding material and/or by adding studs.
(79) The series of studs of the modified male connector element can comprise one or two series of studs.
(80) This embodiment has the advantage of requiring a single new part: the replacement locking collar.
(81) For this embodiment, the following steps can be carried out: disassembling the equipments provided on the riser, such as floats, peripheral lines, clamps and guide plates: at the end of this step, the riser section only comprises the main tube, the male and female connector elements and the locking collar mounted on the male connector element, cutting out the male connector element: at the end of this step, the riser section comprises the main tube and the male and female connector elements, forming at least one series of studs on the outer surface of the male connector element, by machining and/or material addition for example, applying a surface treatment to the modified male connector element, for example an anti-corrosion treatment and a sliding surface coating, assembling the guide plates on the male and female connector elements, positioning the replacement locking collar on the replacement male connector element; the replacement locking collar comprises at least one series of studs on the inner surface thereof, which cooperates with the series of studs of the modified male connector element; at the end of this step, the section comprises the main tube, the female connector element, the replacement male connector element, the guide plates and the replacement locking collar, assembling the peripheral lines with the replacement stabs using notably the guide plates, and assembling the clamps and the floats around the main tube and the peripheral lines: at the end of this step, the modified riser section is complete and can be connected to another riser section by means of the replacement locking collar.
(82) Thus, the replacement locking collar being dismountable by two bayonet connections, complete inspection of the connector is made possible. Indeed, it is possible to inspect the locking collar and the male and female connector elements.
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Fifth Embodiment
(84) For this fifth embodiment, only the locking collar is replaced. The replacement locking collar then consists of two rings assembled by threading or screwing. Once assembled, the outer and inner shape of the replacement locking collar is similar to that of the initial locking collar: it comprises on the one hand a series of studs adapted to cooperate with a series of studs of the female connector element and, on the other hand, a shoulder adapted to abut against a shoulder of the male connector element.
(85) According to a design of this fifth embodiment, one of the two rings of the locking collar can be made up of two parts, two half shells for example.
(86) This embodiment has the advantage of requiring only replacement of the locking collar, without modifying the other parts of the connector.
(87) For this embodiment, the following steps can be carried out: disassembling the equipments provided on the riser, such as floats, peripheral lines, clamps and guide plates: at the end of this step, the riser section only comprises the main tube, the male and female connector elements and the locking collar mounted on the male connector element, cutting out the locking collar: at the end of this step, the riser section comprises the main tube and the male and female connector elements, assembling the guide plates on the male and female connector elements, positioning a first ring of the replacement locking collar so that it abuts against the shoulder of the male connector element (the first ring can consist of two half shells assembled by screwing or snap-fitting) and assembling the two rings by screwing or threading; the second ring of the replacement locking collar comprises at least one series of studs on the inner surface thereof, which cooperates with the series of studs of the female connector element; at the end of this step, the section comprises the main tube, the female connector element, the replacement male connector element, the guide plates and the replacement locking collar, assembling the peripheral lines with the replacement stabs using notably the guide plates, and assembling the clamps and the floats around the main tube and the peripheral lines: at the end of this step, the modified riser section is complete and can be connected to another riser section by means of the replacement locking collar.
(88) Thus, the replacement locking collar being dismountable through the assembly of the two rings, complete inspection of the connector is made possible. Indeed, it is possible to inspect the locking collar and the male and female connector elements.
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