Dual power supply transfer switch and switching mechanism thereof
10818443 ยท 2020-10-27
Assignee
Inventors
Cpc classification
H01H2300/018
ELECTRICITY
H01H9/56
ELECTRICITY
H01H9/24
ELECTRICITY
H01H2003/3084
ELECTRICITY
International classification
Abstract
A switching mechanism for a dual power supply transfer switch. The switching mechanism has a switching assembly, which includes a driving plate, a driving rod, an actuator and an auxiliary mechanism. The driving plate includes an arc-shaped driving groove. The driving rod extends into the driving groove. The auxiliary mechanism includes a spring. The driving plate is able to rotate under an external force. The driving groove bypasses the driving rod when an end of the driving groove does not contact the driving rod, and the driving groove pushes the driving rod to rotate over a first angle and urges the spring to deform when the end of the driving groove contacts the driving rod. The spring recovers and drives the driving rod to rotate over a second angle after the spring having passed a dead point, thus causing the actuator turning on or off a first power supply. The switching mechanism also includes another switching assembly for switching a second power supply. A dual power supply transfer switch including the switching mechanism also is provided.
Claims
1. A switching mechanism for a dual power supply transfer switch, comprising: a first switching assembly, including a first driving plate, a first driving rod, a first actuator and a first auxiliary mechanism; and a second switching assembly, including a second driving plate, a second driving rod, a second actuator and a second auxiliary mechanism; wherein the first driving plate includes an arc-shaped first driving groove, and the first driving rod extends into the first driving groove; wherein the first auxiliary mechanism includes a first spring; wherein the first driving plate is able to rotate under an external force; wherein the first driving groove bypasses the first driving rod when an end of the driving groove does not contact the first driving rod, and the first driving groove pushes the first driving rod to rotate over a first angle and urges the first spring to deform when the end of the driving groove contacts the first driving rod; wherein the first spring recovers and drives the first driving rod to rotate over a second angle after the first spring having passed a dead point, thus causing the first actuator turning on or off a first power supply; wherein the second driving plate includes an arc-shaped second driving groove, and the second driving rod extends into the second driving groove; wherein the second auxiliary mechanism includes a second spring; wherein the second driving plate is able to rotate under an external force; wherein the second driving groove bypasses the second driving rod when an end of the second driving groove does not contact the second driving rod, and the second driving groove pushes the second driving rod to rotate over a first angle and urges the second spring to deform when the end of the second driving groove contacts the second driving rod; wherein the second spring recovers and drives the second driving rod to rotate over a second angle after the second spring having passed a dead point, thus causing the second actuator turning on or off a second power supply; and wherein the first driving plate and the second driving plate are disposed around one and the same rotation axis, and the first driving plate and the second driving plate are interlocked with each other to rotate together.
2. The switching mechanism according to claim 1, wherein the first driving plate and the second driving plate are interlocked by a connection block having a non-circular section shape, and wherein one portion of the connection block is inserted into a first receiving slot at a center of the first driving plate, and another portion of the connection block is inserted into a second receiving slot at a center of the second driving plate.
3. The switching mechanism according to claim 1, wherein the first driving plate and the second driving plate are interlocked by a connection rod, and wherein one end of the connection rod is inserted into a first receiving hole away from a center of the first driving plate, and the other end of the connection rod is inserted into a second receiving hole away from a center of the second driving plate.
4. The switching mechanism according to claim 1, wherein the first driving plate is connected to a manual operating part for receiving a manually applied external force in order to drive the first driving plate and the second driving plate to rotate together.
5. The switching mechanism according to claim 1, wherein the first driving plate is provided with an automatic operation part for receiving an external force applied by an automatic driving mechanism in order to drive the first driving plate and the second driving plate to rotate together.
6. The switching mechanism of claim 1, wherein the first driving plate is located between the first actuator and the first auxiliary mechanism; the second driving plate is located between the second actuator and the second auxiliary mechanism; and the first actuator and the second actuator are located between the first driving plate and the second driving plate.
7. A dual power supply transfer switch, comprising a switching mechanism according to claim 1.
8. The switching mechanism according to claim 1, wherein the first driving groove and the second driving groove are offset from each other in the circumferential direction about a rotation axis by an angle such that: when the first driving groove pushes the first driving rod to rotate over the first angle, the second driving groove bypasses the second driving rod; and when the second driving groove pushes the second driving rod to rotate over the first angle, the first driving groove bypasses the first driving rod.
9. The switching mechanism according to claim 8, wherein the first angle is equal to the second angle and half of the angle that the first driving groove and the second driving groove each extend.
10. The switching mechanism according to claim 1, wherein when the first driving plate and the second driving plate are driven to rotate at a first time, the dual power supply transfer switch is switched from a first position to a duel dividing position, wherein in the first position, the first power supply is turned on and the second power supply is turned off, and in the duel dividing position, the first power supply and the second power supply are both turned off; and when the first driving plate and the second driving plate are driven to rotate at a second time, the dual power supply transfer switch is switched from the duel dividing position to a second position, wherein the first power supply is turned off and the second power supply is turned on in the second position.
11. The switching mechanism according to claim 10, wherein each of the first actuator and the second actuator includes: an actuating plate having an actuating groove, wherein a corresponding driving rod extends into the actuating groove and can slide along the actuating groove, and wherein the driving rod can drive the actuating plate to rotate when the driving rod contacts one end of the actuating groove; and two linkages each having one end hinged to the actuating plate and the other end connected to a corresponding movable contact, such that the movable contact can rotate with the rotation of the actuating plate, and become connected or disconnected with a stationary contact of a corresponding one of the first power supply or the second power supply.
12. The switching mechanism of claim 11, wherein each of the first auxiliary mechanism and the second auxiliary mechanism includes: a mounting plate having a center around which a corresponding driving rod rotates; a telescopic rod having a variable length with a fixed end being rotatably coupled to the mounting plate at a position away from the center and a movable end being coupled to the corresponding driving rod; and a spring disposed between the fixed end and the movable end of the telescopic rod; wherein the spring is configured such that: when the telescopic rod rotates closer to a line between the fixed end of the telescopic rod and the center of the mounting plate, the spring deforms and stores a potential energy; and when the telescopic rod rotates further from the line between the fixed end of the telescopic rod and the center of the mounting plate, the spring recovers and releases the potential energy.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(9) Some embodiments of a switching mechanism for a dual power supply transfer switch according to the present invention will be described below with reference to the accompanying drawings. In the drawings, the same or similar elements are denoted by similar reference numerals (for example, the elements identified by 1XX and 2XX have same structures and/or similar functions). For the sake of clarity, the drawings only show the main elements in the switching mechanism, while the other elements well known to those skilled in the art are not shown. In the description hereinafter, the terms left, right, upper, lower, etc. are used to describe the relative orientations of the elements, and the terms first, second, one, another, etc. are used to differentiate similar elements. These and other similar terms are not intended to limit the scope of the invention.
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(11) As shown in
(12) The first driving plate 110 is a round plate-shaped member that is rotatable about a rotation axis X and disposed between the first actuator 130 and the first auxiliary mechanism 140. As shown in
(13) The first driving rod 120 passes through the first driving plate 110 with its upper end mated to the first actuator 130. As shown in
(14) As shown in
(15) The first driving rod 120 passes through the first driving plate 110 with its lower end mated to the first auxiliary mechanism 140. As shown in
(16) In the present invention, as to the first switching assembly 100, the first driving plate 110 and the first auxiliary mechanism 140 cooperatively drive the first driving rod 120 to complete a rotation stroke, and realize a manual-irrelevant actuation of the first actuator 130. Each complete rotation stroke includes the following preparation stage and actuation stage. preparation stage: the first driving plate 110 is driven to rotate by an external force (manually or automatically). As the first driving plate 110 rotates, the first driving rod 120 is not pushed to rotate until an end of the driving groove 113 contacts the first driving rod 120. During this stage, the first driving rod 120 moves toward the intermediate position along the guiding groove 145 of the mounting plate 141, causing the length of the telescopic rod 142 shortening, and causing the spring 142 being compressed and restoring potential energy. Meanwhile, the first driving rod 120 slides along the actuating groove 133 of the actuating plate 131 but does not reach the end of the actuating groove 133. Thus, in the preparation stage, the external force acting on the first driving rod 120 causes the spring 142 to deform and store potential energy without triggering the actuation of the first actuator 130. Then, the first power supply does not be switched. actuation stage: when the first driving rod 120 passes the intermediate position, it turns to the actuation stage. During this stage, as the dead point position has been passed, the spring 142 releases the potential energy and recovers the deformation, thus causing the length of the telescopic rod 142 to elongate, and pushing the first driving rod 120 to move away from the intermediate position along the guiding groove 145 of the mounting plate 141. At the same time, the first driving rod 120 continues to slide along the actuating groove 133 of the actuating plate 131 in the first actuator 130 and finally reaches the end of the actuating groove 133. Then, the actuating plate 131 is rotated by the driving rod 120. Thus, in the actuation stage, the spring 142 releases the potential energy to act on the first driving rod 120 and triggers the actuation of the first actuator 130 to switch the first power supply.
(17) In the case of manual operation, in one complete stroke of the first driving rod 120, the preparation stage is manual-relevant because the operations of different operators may cause fast or slow preparation stages. However, the actuation stage is manual-irrelevant, because the switching of first power supply is done exclusively by the first spring 142 with a constant switching speed independent of the operators' operations. Therefore, when the current of the first power supply is cut off, the burning time of the arc caused is short and controllable, the possibility of fire is reduced, and the safety of the dual power supply transfer switch is remarkably improved.
(18) The dual power supply transfer switch of the present invention can be successively switched between three positions of a first power position, a duel dividing position, and a second power position. In the first power position, the first movable contact 401 contacts the stationary contact 501 of the first power supply, but the second movable contact 402 does not contact the stationary contact 502 of the second power supply; in the duel dividing position, the first movable contact 401 does not contact the stationary contact 501 of the first power supply, and the second movable contact 402 does not contact the stationary contact 502 of the second power supply, either; in the second power position, the first movable contact 401 does not contact the stationary contact 501 of the first power supply, but the second movable contact 402 contacts the stationary contact 502 of the second power supply. In order to switch the first movable contact 401 and the second movable contact 402, the switching mechanism of the present invention includes a first switching assembly 100 for switching the first power supply and a second switching assembly 200 for switching the second power supply. Both are identical in structure for ease of manufacture, use, and maintenance. Moreover, the first and second switching assembly 100,200 cooperate with each other to prevent the first power supply and the second power supply from being turned on at the same time, as described below.
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(20) The present disclosure provides two embodiments for interlocking the first driving plate 110 and the second driving plate 210. In the first embodiment, as shown in
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(22) In order to achieve sequential switching from the first power position to the duel dividing position and then to the second power position (or the reverse direction), it is necessary to allow the first and second driving plates 110, 120 driving the first and second driving rods 120, 220, separately. To this end, the present invention provides an angular difference in the circumferential direction around the rotation axis X between the driving grooves 113 and 213 on the first and second driving plate 110 and 210, which may be 45 degrees, 60 degrees or 75 degrees and so on.
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(24) The state variation process from the column I to the column II corresponds to the preparation stage of the first driving rod 120. During this stage, the manual driving arm 302 or an automatic driving device is operated to drive the first driving plate 110 and the second driving plate 210 to rotate. The first driving plate 110 drives the first driving rod 120 to rotate over a first angle through the first driving groove 113. The first spring 142 is then caused to deform and store energy. During this stage, the second driving groove 213 of the second driving plate 210 bypasses the second driving rod 220, and the second driving rod 220 then remains stationary.
(25) The state variation process from the column II to the column III corresponds to the actuation stage of the first driving rod 120. During this stage, the first driving plate 110, the second driving plate 210, and the second driving rod 220 are all kept stationary; and the first spring 142 recovers and releases energy, and drives the first driving rod 120 to rotate over a second angle along the first driving groove 113, simultaneously triggering the actuation of the first actuator 130 and cutting off the first power supply to achieve the dual dividing position.
(26) The state variation process from the column III to the column IV corresponds to the preparation stage of the second driving rod 220. During this stage, the driving arm 302 or an automatic driving device is operated to drive the first driving plate 110 and the second driving plate 210 to go on rotating. The second driving plate 210 drives the second driving rod 220 to rotate over a first angle through the second driving groove 213. The second spring 242 is caused to deform and store energy. During this stage, the first driving groove 113 of the first driving plate 110 bypasses the first driving rod 120, and the first driving rod 120 remains stationary.
(27) The state variation process from the column IV to the column V corresponds to the actuation stage of the second driving rod 220. During this stage, the first driving plate 110, the second driving plate 210, and the first driving rod 220 are all kept stationary; and the second spring 242 recovers and releases energy, and drives the second driving rod 220 to rotate over a second angle along the second driving groove 213, simultaneously triggering the actuation of the second actuator 230 and turning on the second power supply to achieve the second power position.
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(29) In the first power position shown in
(30) In the duel dividing position shown in
(31) In the second power position shown in
(32) Some preferred embodiments and other embodiments of the present invention have been described in detail, but it is understood that these embodiments are only illustrative, but not limit the scope, the application or the configuration of the invention in any way. The scope of the invention is defined by the appended claims and their equivalents. Those skilled in the art can make many modifications to the foregoing embodiments under the teachings of the present disclosure, all of which fall within the scope of the present invention.
(33) TABLE-US-00001 REFERENCE NUMBERS LIST 100 First switching 200 Second switching assembly assembly 110 First driving plate 210 Second driving plate 111 Notch 211 Notch 112 Protuberance 212 Protuberance 113 First driving groove 213 Second driving groove 114 First receiving slot 214 Second receiving slot 115 First receiving hole 214 Second receiving hole 120 First driving rod 220 Second driving rod 130 First actuator 230 Second actuator 131 Actuating plate 231 Actuating plate 132A, B linkage 232A, B linkage 133 Actuating groove 233 Actuating groove 134 Projection 234 Projection 135 Spacer 235 Spacer 136A, B Positioning hole 236A, B Positioning hole 140 First auxiliary 240 Second auxiliary mechanism mechanism 141 Mounting plate 241 Mounting plate 142 Telescopic rod 242 Telescopic rod 143 First spring 243 Second spring 144 Supporting plate 244 Supporting plate 145 Guiding groove 245 Guiding groove 301 Manual operation part 302 Driving arm 303A First main shaft 303B Second main shaft 304 Main shaft 305 Connection block 306 Connection rod X Rotation axis 401 First movable contact 402 Second movable contact 501 First stationary contact 502 Second stationary contact