Exhaust baffle apparatus and method
10815833 ยท 2020-10-27
Assignee
Inventors
- Ted Lee McIntyre, II (New Iberia, LA, US)
- Nelson Joseph Geoffroy (Erath, LA, US)
- Sylvester Lopez (Jeanerette, LA, US)
Cpc classification
F01N1/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/127
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/96
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2260/2214
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2270/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2240/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/11
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/201
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D25/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An exhaust baffle apparatus includes an enclosure having longitudinal, lateral, and anterior dimensions. The apparatus defines an internal volume defining an airflow path proceeding from an intake opening to an exhaust opening. There are a multiplicity of mixers within the enclosure. Each mixer includes a length spanning the lateral dimension of the enclosure. Each mixer further comprises a hollow airfoil substantially open at lateral ends of the mixer and at least one vent oriented toward the exhaust opening. A different feature involves a method of dampening noise and heat form engine exhaust.
Claims
1. An exhaust baffles apparatus, comprising: an enclosure having longitudinal, lateral, and anterior dimensions, the enclosure defining an internal volume defining an exhaust flow an airflow path proceeding from an intake opening to an exhaust opening; and a multiplicity of mixers within the enclosure, each mixer including a length spanning the lateral dimension of the enclosure transverse to the flow path, each mixer comprising a hollow duct substantially open at lateral ends of the mixer, each mixer having defined therein at least one vent oriented toward the exhaust opening; and wherein, at said lateral ends of the mixers, each said mixer is substantially open to an exterior of the enclosure.
2. The apparatus of claim 1, where the lengths of the mixers are substantially parallel to each other, and the mixers are further arranged such that the lateral ends of the mixers lie in multiple rows where successive rows have successively greater distances from the intake opening, and where the mixers of each row are offset from the mixers of adjacent rows in the anterior dimension.
3. The apparatus of claim 1, further comprising: multiple arc-shaped diverters within the enclosure proximate the intake opening and arranged to receive engine exhaust entering the intake opening in a direction substantially aligned with the anterior dimension and redirect the received engine exhaust to an overall direction substantially parallel to the longitudinal dimension.
4. The apparatus of claim 1, further comprising: multiple arc-shaped diverters each having a length spanning the enclosure in the lateral dimension, the diverters being substantially parallel in said lengths, the diverters having receiving ends residing proximate the intake opening to receive engine exhaust entering the intake opening in a direction substantially aligned with the anterior dimension, the diverters shaped and positioned to redirect the received engine exhaust to an overall direction substantially parallel to the longitudinal dimension.
5. The apparatus of claim 1, one or more of the mixers having a substantially diamond-shaped cross-sectional shape.
6. The apparatus of claim 1, one or more of the mixers having a cross-sectional shape substantially similar to a triangle.
7. The apparatus of claim 1, the enclosure comprising multiple walls, where the mixers include at least one mixer with a cross-sectional shape substantially similar to an isosceles triangle with a base of the isosceles triangle substantially abutting one of the walls along a length of said mixer.
8. The apparatus of claim 1, where the at least one vent is covered by a screen.
9. The apparatus of claim 1, further comprising a gas turbine engine with its exhaust mechanically routed to the intake opening.
10. The apparatus of claim 1, the enclosure comprising multiple walls, where one or more of the walls includes an exterior layer and an interior layer with an insulating layer therebetween, where the interior layer defines a multiplicity of perforations admitting passage of gaseous matter through the interior layer to the insulating layer.
11. A method of dampening noise and heat from engine exhaust, comprising operations of: directing engine exhaust into an intake opening of an enclosure defining an internal volume having opposing openings including the intake opening and an exhaust opening, and thereafter directing the engine exhaust along an exhaust path proceeding from the intake opening to the exhaust opening; and passing the directed exhaust across a multiplicity of mixers within the enclosure, each of the mixers including a length spanning the enclosure transverse to the exhaust path, each mixer comprising a hollow duct substantially open at lateral ends of the mixer and at least one vent oriented toward the exhaust opening; and wherein, at said lateral ends of the mixers, each said mixer is substantially open to an exterior of the enclosure.
12. The method of claim 11, the operations further comprising: the mixers reducing noise and heat in the exhaust path by drawing ambient air from outside of the enclosure into the enclosure and mixing the drawn ambient air with the engine exhaust.
13. The method of claim 11, the operations further comprising: as the directed exhaust proceeds across the mixers, the directed exhaust creating low pressure at the mixer vents and the low pressure drawing ambient air through the lateral ends of the ducts and the drawn ambient air mixing with the engine exhaust in the enclosure.
14. The method of claim 11, the operations further comprising: as the directed exhaust proceeds across the mixers, the directed exhaust creating an area of low pressure at the mixer vents and the area of low pressure causing the following acts: withdrawing ambient air through the mixer ends, discharging the ambient air through the mixer vent, mixing the discharged ambient air with engine exhaust flowing around the mixers.
15. The method of claim 11, the operations further comprising: at multiple arc-shaped diverters within the enclosure at the intake opening, receiving engine exhaust entering the intake opening transverse to the exhaust flow path and redirecting the received engine exhaust substantially to the exhaust flow path.
16. The method of claim 11, the operations further comprising: receiving engine exhaust entering the intake opening transverse to the exhaust flow path and redirecting the received engine exhaust toward the mixers.
17. The method of claim 11, the operations further comprising attaching an exhaust manifold of a gas turbine engine to the intake opening of the enclosure.
18. The method of claim 11, the operations further comprising arranging the mixers such that lengths of the mixers are substantially parallel to each other and the lateral ends of the mixers lie in multiple rows where successive rows have successively greater distances from the intake opening, and where the mixers of each row are offset from the mixers of adjacent rows in the anterior dimension.
19. The method of claim 11, the operations further comprising providing walls to form the enclosure, the walls where one or more of the walls includes an exterior layer and an interior layer with an insulating layer therebetween, where the interior layer defines a multiplicity of perforations admitting passage of gaseous matter through the interior layer to the insulating layer.
20. The method of claim 11, the operations further comprising providing perforations in walls that form the enclosure, said perforations admitting sound from within the enclosure into insulating material internal to the walls.
21. The apparatus of claim 1, where each of the mixers is substantially open only at said lateral ends and said vent.
22. The apparatus of claim 1, where the lateral ends of each mixer protrude through the enclosure.
23. The exhaust baffle apparatus of claim 1, where the enclosure forms a single contiguous chamber.
24. An exhaust baffle apparatus, comprising: an enclosure having longitudinal, lateral, and anterior dimensions, the enclosure defining an exhaust flow path proceeding from an intake opening substantially near one longitudinal end of the chamber to an exhaust opening substantially near an opposing longitudinal end of the chamber; and a multiplicity of mixers within the enclosure, each mixer comprising a hollow duct spanning the enclosure transverse to the exhaust flow path, each said duct having distal ends substantially open to exterior of the enclosure, each said duct further including a vented region residing within the enclosure and being oriented substantially in a downstream direction of the exhaust flow path.
25. The exhaust baffle apparatus of claim 24, where each mixer comprises an airfoil.
26. An exhaust baffle device, comprising: an enclosure having an inlet located substantially at one end of the enclosure and an outlet located substantially at an opposite end of the enclosure, the inlet and outlet defining therebetween an exhaust flow path having an exhaust flow direction; lying inside the enclosure perpendicular to the exhaust flow path, multiple substantially hollow ducts spanning the enclosure from side to side; where each duct includes longitudinal venting oriented toward a downstream direction of the exhaust flow path; and where each duct includes substantially open distal ends in fluid communication with an exterior of the enclosure.
27. A method for reducing exhaust noise from a gas turbine engine, comprising: providing an enclosure having an inlet positioned substantially at one end of the enclosure and an outlet positioned substantially at an opposite end of the enclosure; providing multiple substantially parallel and substantially hollow elongated mixers lying inside the enclosure and spanning the enclosure from side to side, each of the mixers being substantially open at lateral ends thereof to an exterior of the enclosure, each of the mixers further being vented in a longitudinal region oriented toward a predefined downstream direction of a predefined exhaust gas flow path; introducing a flow of exhaust gasses into the enclosure, the exhaust gasses traversing a route between the inlet and the outlet, said route forming the predefined exhaust gas flow path; and the exhaust gasses passing around and past the mixers while en route from the inlet to the outlet along the exhaust gas flow path.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(15) TABLE-US-00001 TABLE 1 INDEX OF NUMERIC REFERENCES FIG. Reference No. Name FIG. 1 100 exhaust baffle apparatus 102 enclosure 104 internal volume 106 floor 108 first side wall 110 second side wall 112 first end wall 114 second end wall 116 exhaust opening 118-129 mixers 140 longitudinal direction 142 anterior direction 144 lateral direction FIG. 2 202 intake opening 204 shroud FIG. 3 302-308 diverters FIG. 5 502-504 mixer rows 508 source exhaust flow 510 airflow path FIG. 6 602 mixer length 604/606 mixer end openings 608/610 mixer ends 612 mixer vent 614 mixer screen FIG. 7 702 flat wall FIG. 8 802 hollow core 804 airflow 806/808 subpath FIG. 9 902 diverter lengths 904 diverter receiving ends FIG. 10 1002 insulating layer 1004 exterior layer 1006 interior layer 1008 perforations FIG. 12 1202 engine 1204 support structure 1206 engine shroud
DETAILED DESCRIPTION
(16) The nature, objectives, and advantages of the invention will become more apparent to those skilled in the art after considering the following detailed description in connection with the accompanying drawings.
Hardware Components and Interconnections
(17) Overall Structure
(18) The present disclosure illustrates various aspects of an exhaust baffle apparatus and method. For ease of reference, without any intended limitation, this system may be equivalently referred to as an exhaust baffle, engine exhaust baffle, exhaust baffle apparatus, and the like. This system provides an apparatus to reduce heat and noise produced by a mostly stationary engine such as a gas turbine engine at a hydrocarbon production well site or other industrial setting.
(19) Referring to
(20) When explaining the apparatus 100, it is helpful to establish certain dimensional orientations. In this regard, this is a longitudinal dimension 140, an anterior dimension 142, and a lateral dimension 144. Each of the dimensions 140/142/144 is bidirectional. Also, as best depicted in
(21) As shown in
(22) Mixers
(23) Referring to
(24) The mixers 118-129 are substantially parallel along their lengths in the lateral dimension 144, and they are further arranged such that their ends form multiple rows.
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(26) A representative mixer 118 has longitudinally distant end openings 604/606 at respective ends 608/610, and also a lengthwise mixer vent 612 oriented toward the exhaust end of the airflow (i.e., upward as illustrated) when the mixer 118 is installed. The end openings 604/606 are partially or fully open as necessary according to implementation details such as the engine, required air flow, enclosure size, mixer size, ratio of component sizes, etc. The end openings 604/606 facilitate drawing ambient air from an area outside the mixer 118 into the mixer core 802, as explained in greater detail below.
(27) In one example, the mixer vent 612 is covered by a protective screen 614 or grating or other protective device that permits airflow while preventing the passage of debris of a predetermined size or size range or shape. In a different implementation, rather than a single lengthwise slot, the mixer vent 612 comprises a multitude of slots or holes or vents or other apertures across some or all of the mixer's upper surface, and these apertures may be screened or unscreened. In the illustrated example, the mixer vent 612 and screen 614 occupy a central portion of the topmost surface of the mixer 118, and the distal portions of the topmost surface are solid to help retain the shape and rigidity of the mixer.
(28) In the illustrated arrangement, the first row 502 of mixers includes two differently configured mixers 125/129. These half mixer designs accommodate a greater number of mixers per row, since the two end mixers can be half mixers. In this example, the half mixers have a cross-sectional shape that is cross-sectionally similar to an isosceles triangle as shown in
(29) Diverters
(30) As best shown in
(31) As illustrated, the diverters comprise arc-shaped panels within the enclosure 102 near the intake opening 202, which are arranged to receive air entering the intake opening 202 in the anterior dimension 142, and to redirect the received air into the airflow path 510 and ultimately a flow resembling the longitudinal dimension 140.
(32) The diverters 302-308 have lengths 902 that span the enclosure 102 in the lateral dimension 144. The lengths of these diverters 302-308 are substantially parallel as installed. The diverters 302-308 have receiving ends 904 (
(33) Wall Construction
(34) As best shown in
(35) Although the exterior layer 1004 is solid, the interior layer 1006 is perforated to allow the sound and heat from the enclosure 102 to be absorbed by the insulating layer 1002. In one example, the layer 1006 includes perforations 1008 that are evenly spaced in rows, with adjacent rows staggered from each other. In other words, the perforations of one row are staggered horizontally with respect to the perforations in the previous and subsequent rows. In a specific example, the perforations 1008 are laid out on 3/16 inch centers, and each perforation has a diameter of 3/32 inch.
(36) In the illustrated example, the aforementioned layered wall construction is applied to the walls 108, 110, 112, and 114. This construction is avoided for the floor 106, to avoid the scenario where water pools in the bottom of the enclosure 102 and seeps into the floor 106.
(37) Installation
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(39) In the installation of
(40) Other arrangements are nevertheless possible, as will be apparent to ordinarily skilled artisans having the benefit of this disclosure. For example, the engine 1202 may be mounted in line with the enclosure 102. In this case, the intake opening 202 is relocated to the floor 1206, and the engine shroud 1206 attached to the relocated intake opening 202. In this example, the engine 1202 may be installed so that its axis of rotation is vertical, or in the alternative, exhaust pipes or other plumbing may be used to re-route engine exhaust. In any case, the diverters 302-308 may be omitted in the embodiment where engine exhaust enters from the floor 106, whereupon exhaust flow continues without substantial diversion into the longitudinal dimension 140 of the enclosure 102.
(41) Airflow Path
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(43) More Details
(44) The components described above may be fabricated from a variety of materials. One example uses a combination of sheet metal, square tube metal, and round tube metal. The components may be fastened with any or all of screws, rivets, bolts, welding, press fits, and the like. Some exemplary metals include steel, stainless steel, aluminum, titanium, and tungsten.
Operation
(45) Having described the structural features of the present disclosure, the operational aspects of the disclosure will now be described. Without any intended limitation, the operational aspects are illustrated in the context of the structure from
(46) In step 1402, technicians install the apparatus 100. In the illustrated arrangement, this involves mounting the enclosure 102 and engine 1202 upon the support structure 1204 and interconnecting them as depicted by
(47) Step 1404 directs source exhaust flow 508 from the engine 1202 into the intake opening 202. Step 1404 is caused by the operation of the engine 1202 and configuration of the shrouds 1206/204 cooperating to force exhaust form the engine 1202 into the enclosure 102. As depicted by 1405, step 1404 occurs continually as long as the engine 1202 is producing exhaust.
(48) In step 1406, the diverters 302-308 receive the source exhaust flow 508 and redirect it. The diverters 302-308 receive source exhaust 508 moving in the anterior dimension 142 and redirect it into the longitudinal dimension 140 (i.e., upward as illustrated). Step 1406 is optional and it may be omitted in cases where the engine exhaust is aligned with the longitudinal dimension 140, or the exhaust is plumbed to achieve such alignment externally to the enclosure 102. For example, the intake opening 202 may be relocated to the floor 1206, and the engine shroud 1206 attached to the relocated intake opening 202. In embodiments where step 1406 is not omitted, this step repeats 1407 continuously as long as the engine 1202 produces exhaust.
(49) In step 1408, engine exhaust proceeds from the diverters 302-308 upwardly and continues past the mixers 118-129. The mixers receive airflow 804 from below and the airfoil shape of each mixer divides the airflow 804 into multiple subpaths 806/808. The passage of exhaust around each mixer in subpaths 806/808 creates a low pressure occurring at the mixer vent 612. This low pressure withdraws ambient air through the mixer ends 608/610 of each mixer and discharges the ambient air upwardly into the air flow path 510. The air discharged from the mixer vents then joins the airflow path 510 and mixes with the engine exhaust arriving from below. This mixing operation contributes to reducing noise and heat in the exhaust path 510. As depicted by 1409, step 1409 occurs continually as long as the engine 1202 produces exhaust.
(50) In step 1410, mixed exhaust/ambient airflow exits the enclosure 102 at the exhaust opening 116. As depicted by 1411, step 1410 occurs continually as long as the engine 1202 produces exhaust. Throughout steps 1404, 1406, 1408, and 1410, the layered wall construction explained in
Benefits & Advantages
(51) The disclosed exhaust baffle apparatus and method provide a number of advantages. Prior to the present invention, the immense exhaust produced by a gas turbine engine was a significant disadvantage, in that it constituted the source of significant noise and heat. To address the heat and noise problem, the present inventors harnessed the immense exhaust flow to forcefully drive forced ambient/exhaust mixing that significantly reduces exhaust noise and exhaust heat.
(52) Crew should still use hearing protection, but the disclosed approach significantly reduces workplace noise due to the mixing of ambient air with engine exhaust. This same mixing has the additional effect of reducing heat, making the workplace more comfortable and safer. Advantageously, this approach does not require intricate engine modifications or external power, and avoids complicated engineering, technical, and manufacturing work. It also grants the ultimate customer great flexibility in choosing from a huge variety of available engines.
Other Embodiments
(53) While the foregoing disclosure shows a number of illustrative embodiments, it will be apparent to those skilled in the art that various changes and modifications can be made herein without departing from the scope of the invention as defined by the appended claims. Accordingly, the disclosed embodiment are representative of the subject matter which is broadly contemplated by the present invention, and the scope of the present invention fully encompasses other embodiments which may become obvious to those skilled in the art, and that the scope of the present invention is accordingly to be limited by nothing other than the appended claims.
(54) All structural and functional equivalents to the elements of the above-described embodiments that are known or later come to be known to those of ordinary skill in the art are expressly incorporated herein by reference and are intended to be encompassed by the present claims. Moreover, it is not necessary for a device or method to address each and every problem sought to be solved by the present invention, for it to be encompassed by the present claims. Furthermore, no element, component, or method step in the present disclosure is intended to be dedicated to the public regardless of whether the element, component, or method step is explicitly recited in the claims. No claim element herein is to be construed under the provisions of 35 USC 112, sixth paragraph, unless the element is expressly recited using the phrase means for or, in the case of a method claim, the phrase step for.
(55) Furthermore, although elements of the invention may be described or claimed in the singular, reference to an element in the singular is not intended to mean one and only one unless explicitly so stated, but shall mean one or more. Additionally, ordinarily skilled artisans will recognize that operational sequences must be set forth in some specific order for the purpose of explanation and claiming, but the present invention contemplates various changes beyond such specific order.
(56) This specification has been set forth with various headings and subheadings. These are included to enhance readability and ease the process of finding and referencing material in the specification. These heading and subheadings are not intended, and should not be used, to affect the interpretation of the claims or limit claim scope in any way.