Tile attachment device and system

Abstract

The invention is a device and system for installing tiles without the use of adhesives or grout directly on a substrate.

Claims

1. A tile installation device consisting of: at least two tile panels having tiles adhered thereto with a tile adhesive, a first of the at least two tile panels being a top tile panel and a second of the at least two tile panels being a bottom tile panel, two discrete outer mounting strips, wherein a first of the two discrete outer mounting strips is positioned on a top edge of the top tile panel and a second of the two discrete outer mounting strips is positioned on a bottom edge of the bottom tile panel, each discrete outer mounting strip having a mounting surface that is directly attached to an underlying wall substrate with fasteners and a panel holding edge that overlays a respective tile panel edge and holds the respective tile panel edge against the underlying wall substrate, and a discrete inner mounting strip positioned at a meeting point between the top and bottom tile panels, the discrete inner mounting strip having a central mounting surface located between two respective panel holding edges, each respective panel holding edge overlaying a different said tile panel.

2. The tile installation device of claim 1, wherein the fasteners are screws.

3. The tile installation device of claim 1, wherein each of the panels and each mounting strip are made of recycled plastic.

4. The tile installation device of claim 3, wherein each of the panels and each mounting strip is made of polyethylene terephthalate, high density polyethylene or polyvinyl chloride.

5. A tile installation method comprising the steps of: providing the device of claim 1, attaching the first outer mounting strip to a vertical substrate with the panel holding edge facing upward, placing a respective said tile panel against the underlying wall substrate with a lower edge of the tile panel under such panel holding edge, attaching the second outer mounting strip with the panel holding edge facing downward to the underlying wall substrate with such downward-facing panel holding edge overlaying the top edge of the respective tile panel, applying tile adhesive over the respective tile pane, and placing tiles into the adhesive and applying grout between the tiles.

6. The method of claim 5, wherein the tile panel is subsequently removed and replaced with a replacement panel and such replacement panel either ready for tiling or has already been tiled.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a line drawing evidencing an exploded view of the tile installation device.

(2) FIG. 2 is a line drawing evidencing a fully assembled tile installation device.

(3) FIG. 3 is a line drawing evidencing a tile panel.

DETAILED DESCRIPTION OF THE INVENTION

(4) We disclose a panel device for the installation of tiles without the use of glue, grout, spackle or other adhesive materials directly on the substrate. The panel device can be installed over any substrate, including but not limited to drywall, plaster, paneling or similar materials.

(5) Each tile panel is designed to be fully held in place by mounting strips that are screwed into or otherwise attached to the substrate. All mounting strips are to be embodied as brackets with a mounting surface comprising a plurality of screw holes through which drywall or other screws appropriate to a given substrate may be drilled to secure the mounting strip to the substrate. Each mounting strip will further comprise one or two raised panel holding edges to overlay adjacent tile panel(s) and hold them fast to the substrate.

(6) The tile panels themselves may consist of any shape or size needed for a given project. Although the typical shape required for many tiling jobs would be rectangular, the disclosed panel could also take any less conventional shape, for example circular, ovular or octagonal, either to match a given wall space or for decorative purposes. It can be cut using utility knives or saws, or other commercially known cutting tools.

(7) In one embodiment, the tile panels will be designed with a plurality of parallel horizontal grooves to hold tile adhesive. In this embodiment, the tile is installed over the grooved panel using mortar, grout, and conventional materials and methods. This default tiling method will involve mounting of the panel onto the wall or other surface via mounting strips first, followed by application of adhesive, tile and grout over the panel. In an alternative method, mortar, tile and grout would be added to the panel first, with the fully assembled panel and tile being mounted second. The alternative method would allow for quick replacement of existing tile panels with pre-set replacements, allowing the user to quickly mix and match tile panels for different looks at different times.

(8) The panels and mounting strips can be made of any suitably rigid material, including but not limited to plastics, metals or ceramics. In a preferred embodiment, such components are made of a recycled plastic-based material that does not bond to the mortar, allowing for re-use of all parts. Such plastics may contain, without limitation, polyethylene terephthalate (PET), high density polyethylene (HDPE), polyvinyl chloride (PVC), low-density polyethylene, polypropylene, polystyrene, or other, similar commercially available plastics. In the event that metal is used for either tile panels or mounting strips, aluminum or another similar lightweight metal or alloy is preferred.

(9) In an alternative embodiment, the tile panel itself may comprise raised tile slots, with pairs of facing L-shaped slot pieces fitted to the proper tile height and depth such that the tiles are placed on the panel by sliding them adjacent to one another into such slots. The surface of the panel in contact with the tile would be smooth to allow for sliding. Such design may optionally include caps at the end of each tile line to prevent separation, without any use of grout or mortar.

(10) The primary advantages of the disclosed device and tiling system over existing methodology is that, once hung, large blocks of tile may be quickly removed and replaced without the laborious work of removing tile from a wall covered in adhesive. Further, unlike conventional tile removal, the disclosed device and system allows for tile removal wherein the tile can remain intact and available for re-use either in another location or the same location at another time.

DETAILED DESCRIPTION OF THE FIGURES

(11) FIG. 1 is an exploded view showing the entire tile hanging device 1. Corner mounting strip 40 is attached to a substrate (not pictured) at its mounting surface 41 with drywall screws 42, while its holding edge 43 angles towards outer mounting strip 20, where such holding edge 43 will overlay the mounting surface 21, which will itself also be attached to the substrate with drywall screws. The panel overlay edge 23 of outer mounting strip 30 is angled towards tile panel 10 and will overlay the corresponding edge 13 of such panel. Panel 10 evidences panel grooves 11 ready for the application of a tile adhesive. On the opposite side of the panel is located inner mounting strip 30, whose mounting surface 31 will also be attached to the substrate with screws, while one of its panel overlay edges 33 angles towards the corresponding edge 13 of panel 10. Also pictured is corner mounting strip 40.

(12) FIG. 2 is a drawing of a fully mounted tile panel 10, together with an outer mounting strip 20 with screws 50 through its mounting surface 21 and panel overlay edge 23 overlaying the edge 13 of panel 10, while the other edge 13 of panel 10 underlays a panel overlay edge 33 of inner mounting strip 30. Four screws 50 are employed to attach the entire tile hanging device 1 to a substrate (not pictured).

(13) FIG. 3 is a side view of tile panel 10 evidencing the panel grooves 11.

LIST OF REFERENCE NUMBERS

(14) 1 tile hanging device 10 tile panel 11 panel grooves 12 panel edge 13 panel slots 20 outer mounting strip 21 mounting surface 22 screw holes 23 panel holding edge 30 inner mounting strip 31 mounting surface 32 screw holes 33 panel holding edge 40 corner mounting strip 41 mounting surface 42 screw holes 43 holding edge 50 drywall screw 60 tile adhesive 70 tile 80 grout

(15) The references recited herein are incorporated herein in their entirety, particularly as they relate to teaching the level of ordinary skill in this art and for any disclosure necessary for the commoner understanding of the subject matter of the claimed invention. It will be clear to a person of ordinary skill in the art that the above embodiments may be altered or that insubstantial changes may be made without departing from the scope of the invention. Accordingly, the scope of the invention is determined by the scope of the following claims and their equitable equivalents.