DEVICE FOR REGULATION OF A MOTOR VEHICLE ALTERNATOR AND CORRESPONDING ALTERNATOR
20200335996 · 2020-10-22
Assignee
Inventors
Cpc classification
H02J7/14
ELECTRICITY
International classification
H02J7/00
ELECTRICITY
H02J7/14
ELECTRICITY
H02P9/08
ELECTRICITY
Abstract
The regulating device (5) according to the invention for an excitation alternator (9) comprises a voltage feedback loop (6) and a temperature feedback loop (15) comprising means for measuring/estimating temperature supplying a current temperature (T), a comparator (18) generating a temperature error (T) between a maximum permissible temperature (T.sub.max) and the current temperature, means for inputting a current speed of rotation of the alternator, a control module (19) supplying a percentage of a maximum permissible excitation (r.sub.max) as a function of the temperature error and a speed correction supplied by speed correction means according to a predetermined correction law as a function of the current rotation speed.
Claims
1. A device for regulation of an alternator of a motor vehicle, wherein the alternator subjects a direct voltage generated by the alternator to a predetermined set voltage by controlling the intensity of an excitation current which circulates in an excitation circuit comprising an excitation winding of a rotor of the alternator and also maintaining an actual temperature of the alternator below a predetermined maximum permissible temperature, the device comprising: a control loop comprising: means for acquisition of the direct voltage supplying a measured voltage, a first comparator of the measured voltage of the set voltage generating a voltage error, first means for conditioning of the voltage error providing an input excitation percentage, a saturation module providing, according to the input excitation percentage, an output excitation percentage which is limited to a maximum permissible excitation percentage, a generator of a pulse width modulated signal (PWM) with a duty cycle equal to the output excitation percentage, a semiconductor switch (14) controlled by the pulse width modulated signal (PWM) controlling the intensity; and a temperature control loop comprising: a first means for measurement/estimation of temperature providing the actual temperature; a second comparator generating a temperature error between the maximum permissible temperature and the actual temperature, means for inputting an actual speed of rotation of the alternator and a control module providing the maximum permissible excitation percentage according to the temperature error and a speed correction provided by means for correction of speed according to a predetermined correction law which depends on the actual speed of rotation.
2. The device for regulation of an alternator of a motor vehicle according to claim 1, wherein the temperature control loop further comprises a means for taking into account an ambient temperature, and wherein the correction law is parameterised by the ambient temperature.
3. The device for regulation of an alternator of a motor vehicle according to claim 2, wherein the correction law has a general dish form and comprises: at least one first negative slope between a first speed of rotation which is variable according to the ambient temperature and a second predetermined speed of rotation, wherein the correction law is zero between the second speed of rotation and a third predetermined speed of rotation; and at least one second, positive slope between the third speed of rotation and a fourth speed of rotation, which varies according to the ambient temperature.
4. The device for regulation of an alternator of a motor vehicle according to claim 1, wherein the control module also comprises: second means for conditioning of the temperature error providing a thermal correction percentage; a comparator-adder calculating the maximum permissible excitation percentage by subtracting the thermal correction percentage from a first sum of a maximum reference excitation percentage and of the speed correction.
5. The device for regulation of an alternator of a motor vehicle according to claim 4, wherein the control module comprises means for forcing the maximum permissible excitation percentage to the maximum reference excitation percentage of 100%.
6. The device for regulation of an alternator of a motor vehicle according to claim 5, wherein the forcing means are activated by an activation order of an engine control unit of the vehicle.
7. The device for regulation of an alternator of a motor vehicle according to claim 6, wherein the forcing means are activated if, and only if, a temporal variation of the actual speed of rotation is greater as an absolute value than a predetermined threshold.
8. The device for regulation of an alternator of a motor vehicle according to claim 7, wherein the forcing means remain active for as long as the actual temperature is lower than a limit temperature equal to the maximum permissible temperature augmented by a predetermined temperature increase.
9. The device for regulation of an alternator of a motor vehicle according to the preceding claim 8, wherein characterised in that the forcing means are deactivated by a timer for a predetermined duration when the actual temperature reaches the limit temperature.
10. A motor vehicle alternator comprising a regulation device according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS OF THE INVENTION
[0057] The thermal problem of an alternator in general is illustrated in
[0058] The curve in a solid line 1 in
[0059] The iron alternator temperature T, i.e. at a point of the magnetic mass of the stator, can then be read for different speeds of rotation of the rotor at so-called stabilised points; the resulting curve is also shown in a broken line 2 in
[0060] An alternator which has good thermal balance has an iron temperature T which does not exceed the maximum permissible iron temperature threshold T.sub.max. This thermal balance is then non-critical for the aforementioned operating conditions.
[0061] In the case of a machine where the output performance I is increased (boosted alternator) as shown by the other curve in a solid line 3 in
[0062] In these conditions, the means for cooling the alternator cannot discharge the heat due to the different losses by Joule effect (iron losses, copper losses, etc.).
[0063] The thermal balance of the machine is then considered to be broken. An excessively long duration of operation of the alternator in the temperature-critical speed interval is liable to give rise to destruction of the machine as the result of an excessive temperature.
[0064] The device 5 for regulation of an alternator according to the invention, the general process diagram of which is given in
[0065] In order to solve the thermal problem of the alternator, a solution proposed by the inventive body is the use of the regulator 5 in order to control an actual temperature T of the alternator by means of a sensor placed on the alternator (more specifically for example on the iron of a stator or on a rear bearing of the machine, in order to measure temperatures of the diodes).
[0066] In a manner which in itself is known, this regulator 5 comprises a voltage control loop 6 which makes it possible to subject to a set voltage U.sub.0 a direct voltage B+A of an on-board network of the vehicle, in general comprising a battery 7 and various items of equipment 8 supplied by the alternator 9.
[0067] Conventionally, this voltage control loop 6 comprises: [0068] means 10 for acquisition of the direct voltage B+A taken on a positive terminal of the alternator 9 supplying a measured voltage U.sub.b+; [0069] a first comparator 11 of the measured voltage U.sub.b+ of the set voltage U.sub.0 generating a voltage error .sub.v; [0070] first means 12 for conditioning of this voltage error .sub.v by filtering and adaptation of gain providing an input excitation percentage r.sub.i; [0071] a generator 13 of a pulse width modulated signal PWM with a duty cycle r.sub.0 equal to an output excitation percentage which depends on the voltage error .sub.v, and controls a semiconductor switch 14 controlling the intensity of excitation I.sub.exc.
[0072] According to the invention, the regulator 5 additionally comprises a temperature control loop 15.
[0073] As shown clearly by
[0074] This can be a sensor outside the regulator 5, placed on the iron of the stator or on the rear bearing, in order to measure the temperature of the diodes, or alternatively a sensor inside the regulator 5, measuring a junction temperature of the semiconductor switch 14.
[0075] A second comparator 18 of a predetermined maximum permissible temperature T.sub.max of the actual temperature T generates a temperature error .sub.T on the basis of which a control module 19 provides the voltage control loop 6 with a maximum permissible excitation percentage r.sub.max which makes it possible to maintain the actual temperature T of the alternator 9 at the value of the predetermined maximum permissible temperature T.sub.max.
[0076] An example of the control law defining the maximum permissible excitation percentage r.sub.max according to the temperature error .sub.T is represented in
[0077] In this example, in a linear area A0, a slope of the maximum permissible excitation percentage r.sub.max according to the temperature error .sub.T is approximately 5%/ C., in the knowledge that this slope will depend on the gains applied in the regulation processing chain.
[0078] In the linear area A0, the slope can be adapted in order to obtain a temperature regulation loop gain which is more or less large according to a required limited temperature precision.
[0079] In another area B1 of the control law, where the temperature error .sub.T is between 20 C. and 100 C., the alternator 9 is at an actual temperature T which is very much higher than the predetermined maximum permissible temperature T.sub.max, and the excitation is cut off (maximum permissible excitation percentage r.sub.max of zero).
[0080] If the temperature error .sub.T is negative (area B2 of the control law), the actual temperature T is very much lower than the predetermined maximum permissible temperature T.sub.max, and the excitation depends only on the voltage control loop 6 (maximum permissible excitation percentage r.sub.max of 100%).
[0081] The maximum permissible excitation percentage r.sub.max provided by the control module 19, 20, 21 is applied to a saturation module 22 inserted in series in the voltage control loop 6, between the first means 12 for conditioning of the voltage error .sub.v and the generator of the pulse width modulated signal 13.
[0082] The resulting saturation function is represented in
[0083]
[0084] For the standard alternator, the actual temperature Ts (thin broken line 23) exceeds 250 C., and reaches 255 C. in the critical speed range V when the output Is (thin solid line 24) increases according to the speed of rotation V, as shown clearly in
[0085] For the alternator 9 according to the invention, the actual temperature T (thick broken line 25) remains lower than 250 C.
[0086] As a result of the temperature control alone, the excitation 26 does not remain full field in the critical speed range V, but decreases by 25% in this example. In these conditions, the output I (thick solid line 27) of the alternator according to the invention is lower than the output Is of the standard alternator, but the maintenance of the alternator 9 below 250 C. already makes it possible to preserve the integrity of its components.
[0087] The regulation device 5 according to the invention makes it possible to avoid this loss of output I by taking into account the actual speed of rotation V of the alternator 9 in the temperature control loop 15, 16, 17 at dynamic operating speed.
[0088] For the reasons previously indicated, it is at approximately 3000 rpm that the machine 9 reaches its highest actual temperature T. This means that, if the machine 9 is stabilised at 3000 rpm, and the actual speed of rotation V decreases or increases, its actual temperature T will decrease. However, this is a slow phenomenon (thermal time constant of approximately 200 seconds) compared with a speed transition which can be approximately two seconds for example.
[0089] If the temperature control loop 15, 16, 17 did not take into account the actual rotation speed V, this would give rise to degradation of the current output I of the machine 9 during these speed transition phases.
[0090]
[0091] A: The actual speed of rotation V of the machine 9 is stabilised at 3000 rpm (
[0092] During a speed transition 28, the actual speed of rotation V develops very quickly from 3000 rpm to 1500 rpm. The actual temperature T has virtually not yet changed, and limitation of the excitation of the rotor is therefore still active at 94% throughout the speed transition 28.
[0093] B: The actual temperature T of the machine 9 tends to decrease (
[0094] C: The excitation of the rotor has returned to 100% (
[0095] At 1500 rpm there would finally be no need to limit the machine 9, however, during and for some time after the speed transition 28, the slow development of the actual temperature T gives rise to a limitation of the output I. A certain time will be necessary in order for the actual temperature T to begin to decrease and stabilise, and for the output I of the alternator 9 to regain a nominal value.
[0096] With reference more specifically to the phenomena which occur during the speed transition 28,
[0097]
[0098] A loss of output I of approximately 10 A is noted during the speed transition 28; this figure is variable according to the machines 9 and the test conditions, but the behaviour is identical irrespective of the test configuration.
[0099] The behaviour during phases of deceleration and acceleration of the vehicle is improved according to the invention by use of the actual speed of rotation V of the alternator 9 as a complement to the actual temperature T of the machine 9 in the temperature control loop 15, 16, 17. This is in order to anticipate the thermal state of the machine 9, and to restore the output I as rapidly as possible.
[0100] The principle of the invention is to identify in advance the general form of a speed correction law for a given model of a family of alternators, then to store this general form in the regulation device 5.
[0101] By measuring the maximum permissible excitation percentage r.sub.max, i.e. the limitation of the excitation of the rotor whilst the machine 9 is being controlled, it is found that the curves obtained have a so-called dish form, which curves can then be approximated as represented in
[0107] According to an ambient temperature T.sub.amb, the amplitude of this limitation of the excitation varies. Second and third speeds of rotation S2, S3, forming a maximum limitation plateau 31, are considered constant by approximation, irrespective of the ambient conditions.
[0108] Slopes of limitation of the excitation r.sub.max /actual speed of rotation V, indicated as Slope_L between the first and second speeds of rotation S1, S2, and as Slope_H between the third and fourth speeds of rotation S3, S4, are also considered constant by approximation. Only the first and fourth speeds of rotation S1, S4 are variable, and depend on an amplitude of the limitation, i.e. on the ambient temperature T.sub.amb.
[0109] It is the use of these slopes of limitation/speed, Slope_L and Slope_H, which make it possible to anticipate the limitation of excitation and to restore the output I during the speed transition phases 28. Each ambient temperature value T.sub.amb corresponds to a correction value providing a correction V.sub.cor according to the speed.
[0110] According to a first preferred embodiment of the invention shown in
[0111] This control module 20 generates the speed correction V.sub.cor on the basis of the actual speed of rotation V provided by the input means and the ambient temperature T.sub.amb.
[0112] The control module 20 additionally comprises: [0113] second means 33 for conditioning of the temperature error E.sub.T providing a thermal correction percentage C.sub.T; [0114] a comparator-adder 34 which calculates the maximum permissible excitation percentage r.sub.max by subtracting the thermal correction percentage C.sub.T from a first sum of a maximum reference excitation percentage of 100% and of the speed correction V.sub.cor.
[0115] The maximum permissible excitation percentage r.sub.max is thus given by the equation:
r.sub.max=100%C.sub.T+V.sub.cor.
[0116] Three situations are possible: [0117] The actual speed of rotation V is lower than the second speed of rotation S2, then:
V.sub.cor=(VS2)Slope_L
[0118] The lower the actual speed of rotation V, the greater the speed correction V.sub.cor. The impact of the temperature is counterbalanced. At a low actual speed of rotation V, the machine 9 heats up little, and the limitation of excitation is thus reduced during a decreasing speed transition 28. [0119] The actual speed of rotation V is between the second speed of rotation S2 and the third speed of rotation S3: [0120] V.sub.cor=0
[0121] A level of the maximum limitation plateau 31 is affected only by the actual temperature T of the alternator 9. [0122] The actual speed of rotation V is greater than the third speed of rotation S3, then:
V.sub.cor=(VS3)Slope_H
[0123] The greater the speed of rotation V, the greater the speed correction V.sub.cor. The impact of the temperature is counterbalanced. At a high speed of rotation V, with the ventilation being sufficiently efficient, the limitation of excitation is thus reduced during a transition 28 to increasing speed.
[0124] The maximum permissible excitation percentage r.sub.max thus corrected according to the speed of rotation (and implicitly according to the ambient temperature T.sub.amb) is transmitted to the saturation module 22 of the voltage control loop 6.
[0125] Let it be accepted by way of example that this voltage control loop 6 requires an input excitation duty cycle r.sub.i of 96% in order to maintain the required set voltage U.sub.0. For its part, the temperature control loop 16 transmits to the saturation module 22, which in view of the present temperatures and speed of rotation V of the machine 9 of 94%, is at the maximum applicable level.
[0126] The saturation module 22 will thus ignore the 96% required by the voltage regulation 6, and will apply the 94% calculated by the temperature limitation 16. The direct consequence will be a measured voltage U.sub.b+ which is lower than the set voltage U.sub.0, but with a controlled actual temperature T which will not exceed the limit temperature T.sub.max.
[0127] Below the first speed of rotation S1 and above the fourth speed of rotation S4, the speed correction V.sub.cor is greater than the thermal correction percentage C.sub.T. This has the consequence that there is simply no more limitation of excitation, and the maximum permissible excitation percentage r.sub.max is 100%.
[0128]
[0129] A: The alternator 9 is stabilised at 3000 rpm, i.e. on the maximum limitation plateau 31 between the second speed of rotation S2 (approximately 2600 rpm) and the third speed of rotation S3 (approximately 3600 rpm). The speed correction V.sub.cor is then zero, and only the actual temperature T of the machine 9 is taken into account.
[0130] The actual speed of rotation V starts to decrease (
[0131] B: As soon as the actual speed of rotation V is lower than the second speed of rotation S2 (towards 2600 rpm), the speed correction V.sub.cor becomes non-zero, with the first slope Slope_L as the parameter (
[0132] It is here that the phenomenon of anticipation intervenes: the slowness of development of the temperature is compensated for by the analysis of the speed.
[0133] C: Starting from a certain actual speed of rotation V, the algebraic sum of the maximum reference excitation percentage of 100%, of the thermal correction percentage C.sub.T (
[0134] It will be noted that this behaviour described for deceleration starting from 3000 rpm also corresponds by symmetry to that for acceleration with the third speed of rotation S3 and the second slope Slope_H as other parameters.
[0135] From the point of view of the output I of the machine 9 according to the actual speed of rotation V, the curve shown in
[0136] In comparison with the other curve (in a broken line 36) corresponding to the case when the speed correction V.sub.cor according to the invention would not be applied, the impact on the output I of the machine 9 during the transitory phase can clearly be observed, when the speed drops once more to below the second speed of rotation S2, to 2600 rpm: the output I is improved.
[0137] According to a second preferred embodiment of the invention shown in
[0138] This second embodiment incorporates taking into account the speed information previously described, and, in addition, it temporarily permits an increase in the limitation of excitation during the speed transition phases 28. This is for the purpose of recuperating very quickly a maximum output I of the machine 9, as shown in
[0139] As a result, an additional stress is permitted on a critical temperature of the machine 9, for example a temperature of the stator. This stress is taken into account during the design of the machine 9. A provisional increase in temperature, indicated as T, of the maximum permissible temperature T.sub.max, is permitted as far as a limit temperature T.sub.lim.
[0140] Authorisation for deactivation of the limitation of excitation, i.e. forcing of the maximum permissible excitation percentage r.sub.max to the maximum reference excitation percentage of 100%, is carried out as follows: [0141] an engine control unit 39 provides the forcing means 37 with an activation order; [0142] if, and only if, a temporal variation dV/dt of the actual speed of rotation V greater as an absolute value than a predetermined threshold is observed by a bypass module 40, then the activation order applied to means for validation 41 controlling an inverter 42 between the maximum permissible excitation percentage r.sub.max and the maximum reference excitation percentage of 100%, is validated; [0143] for as long as the actual temperature T is lower than the limit temperature T.sub.lim calculated by an adder 43, a detection module 44 maintains validation of the activation order by the means for validation; otherwise, the inverter 42 immediately re-establishes the limitation of excitation to the maximum permissible excitation percentage r.sub.max, and a timer 45 is triggered.
[0144] Until a predetermined period expires, no new forcing to 100% of the maximum permissible excitation percentage r.sub.max can take place.
[0145] The example described hereinafter, which is a simple embodiment, with reference in particular to
[0146] It is wished to integrate the regulation device 5 according to the first embodiment of the invention shown in
[0147] In a first stage, the different parameters are identified. A thermal limit is set at a maximum of 240 C. on a temperature of the stator.
[0148] The curve in a solid line 46 in
[0149] From the so-called tub-form asymptotic curve 47 there are extracted the values of the first and second slopes, Slope_L, Slope_H, and of the second and third speeds S2, S3: [0150] S2=2600 rpm [0151] S3=3600 rpm [0152] Slope_L=(98.5%100%)/(2600 rpm2350 rpm)=0.006%/rpm [0153] Slope_H=(100%98.5%)/(4200 rpm3600 rpm)=0.0025%/rpm
[0154] Now that the values of the different parameters are known, the temporal behaviour is analysed during a speed transition, with reference to
[0155] A: The actual speed of rotation V is equal to 3000 rpm.
[0156] S2=V=S3 therefore applies, and this situation means that V.sub.cor=0. Thus, taking into consideration the fact that on the basis of the actual temperature T of the machine 9 limitation of 6% is required, the following applies:
r.sub.max=100%C.sub.T+V.sub.cor=100%6%+0%=94%
[0157] The actual speed of rotation V starts to decrease.
[0158] B: The actual speed of rotation V is lower than the second speed of rotation S2.
[0159] The transition is rapid, and the actual temperature T measured of the machine 9 remains identical, therefore C.sub.T=6%.
[0160] Let us take some speed points in order to illustrate the calculations: [0161] V=2400 rpm
r.sub.max=100%C.sub.T+V.sub.cor=100%C.sub.T+(VS2)Slope_L
r.sub.max=100%6%+(26002400)rpm0.006%/rpm [0162] r.sub.max=95.2% [0163] V=2000 rpm
r.sub.max=100%6%+(26002000)rpm0.006%/rpm [0164] r.sub.max=97.6% [0165] V=1600 rpm
r.sub.max=100%6%+(26001600)rpm0.006%/rpm [0166] r.sub.max=100%
[0167] The speed correction V.sub.cor compensates completely for the limitation of excitation required by the actual temperature T of the machine. The maximum permissible excitation percentage r.sub.max is 100%.
[0168] C: The actual speed of rotation V is lower than 1600 rpm. [0169] V=1500 rpm
r.sub.max=100%6%+(26001500)rpm0.006%/rpm [0170] r.sub.max=100.6% limited to 100%, since the regulation device 5 can clearly not apply more than 100% excitation.
[0171] It will be appreciated that, apart from the situation of speed transition, the thermal limitation of the machine 9 is ensured.
[0172]
[0173] The actual temperature T (solid line 50) of the machine 9 according to the invention is controlled by the decrease in the output I (hollow line 48). The curves in dot and dash lines 49, 51 are projections of the performance of the machine 9 without the regulation device 5 according to the invention; the temperature of the alternator 9 would then be far too high (solid dot and dash line 51), with a maximum 52 at 265 C., even if the output is better (hollow dot and dash line 49).
[0174] It will be appreciated that the invention is not limited simply to the preferred embodiments described above.
[0175] In particular, the specific values of temperatures, speeds, slopes or levels specified above are given purely by way of example.
[0176] The different functional blocks of the regulation device 5, and in particular those specified of the control module 19, 20, 21 can be combined, separated or replaced by other blocks, in order to execute the same functions.
[0177] On the contrary, the invention therefore incorporates all the possible variant embodiments which would remain within the context defined by the following claims.