Grapple

Abstract

A grapple for mounting to a boom of a boom crane includes a body member for mounting to the end of a boom of a boom crane including a first wing member and a second wing member and opposing first and second jaw members. Each jaw is hingably coupled to the body member, and hinges with respect to the body member by the action of a hydraulic cylinder. A first end of the hydraulic cylinder is coupled to the jaw member and a second end of the hydraulic cylinder is coupled to a portion of one of the wing members. The first and second wing members extend to position the second end of each hydraulic cylinder rearward of an end of the boom of the boom crane or a coupling between the body member and the boom of the boom crane.

Claims

1. A grapple for mounting to a boom of a boom crane, the grapple comprising: a body member for mounting to an end of the boom of the boom crane, the body member including a base and a first wing member and a second wing member extending from the base; and opposing first and second jaw members: the first jaw member is hingably coupled to the body member and the first jaw member hinges with respect to the body member by the action of a first hydraulic cylinder having a first end and a second end, wherein the first end of the first hydraulic cylinder is coupled to the first jaw member and the second end of the first hydraulic cylinder is coupled to a portion of the first wing member distal to the hingable couple between the body member and the first jaw member; and the second jaw member is hingably coupled to the body member and the second jaw member hinges with respect to the secondary wing member by the action of a second hydraulic cylinder having a first end and a second end, wherein the first end of the second hydraulic cylinder is coupled to the second jaw member and the second end of the first hydraulic cylinder is coupled to a portion of the second wing member distal to the hingable couple between the body member and the second jaw member; and wherein the first and second wing members extend to position the second end of each of the first and second cylinders rearward of an end of the boom of the boom crane or a coupling between the body member and the boom of the boom crane, and wherein the first and second wing members extend rearwardly and laterally outwards from the base to position the second end of each of the first and second hydraulic cylinders laterally outside of the first end of each of the first and second hydraulic cylinders for a full range of motion of the first and second jaws between a fully closed position and a fully open position, so that the first and second hydraulic cylinders diverge from the first end of the first and second hydraulic cylinders to the second end of the first and second hydraulic cylinders, and wherein in the fully open position the first end of each of the first and second hydraulic cylinders is rearward of the hingable coupling between each of the first and second jaws and the body member, so that the first and second jaws do not extend substantially beyond the end of the body member when in a full open position.

2. The grapple as claimed in claim 1, wherein the body member comprises a primary body member and a secondary body member, the primary body member for mounting fixedly to the end of the boom of the boom crane and the secondary body member articulated to the primary body member by a coupling, the first and second jaw members hingably coupled to the second body member, and the secondary body member including the first and second wing members.

3. The grapple as claimed in claim 2, wherein the secondary body member is hingably coupled to the primary body member by the coupling.

4. The grapple as claimed in claim 3, wherein the first and second jaw members are each hingably to the body member about a pivot axis that is orthogonal to a pivot axis of the hingable coupling between the primary body member and the secondary body member.

5. The grapple as claimed in claim 4, further comprising a third hydraulic cylinder having a first end and a second end, wherein the first end of the third hydraulic cylinder is coupled to the secondary body member and the second end of the third hydraulic cylinder is configured to couple to the primary body member or the boom of the boom crane distal to the secondary body member, so that the secondary body member hinges with respect to the primary body member by the action of the third hydraulic cylinder.

6. The grapple as claimed in claim 5, wherein the first and second wing members extend from the secondary body member to position the second end of each of the first and second hydraulic cylinders rearward of the coupling between the primary body member and the second body member.

7. The grapple as claimed in claim 6, wherein the first and second wing members extend from the secondary body member to position the second end of each of the first and second hydraulic cylinders rearward of the primary body member.

8. The grapple as claimed in claim 7, wherein the primary body member includes a first bearing member and a second bearing member, and wherein the first wing member slides over the first bearing member and the second wing member slides over the second bearing member as the secondary body member hinges relative to the primary body member.

9. The grapple as claimed in claim 8, wherein the secondary member includes a U-shaped base, each of the first and second wing members extending from an outer side of the U-shaped base, and wherein inner sides of the U-shaped base slide over the first and second bearing members of the primary body member.

10. The grapple as claimed in claim 9, wherein in a full open position the first end of each of the first and second hydraulic cylinders is rearward of the coupling between the primary and secondary body members.

11. The grapple as claimed in claim 10, wherein the boom includes a boom-eye for attaching a lifting element, and the first and second wings position the second end of each of the first and second hydraulic cylinders rearward of the boom eye.

12. The grapple as claimed in claim 2, further comprising a third hydraulic cylinder having a first end and a second end, wherein the first end of the third hydraulic cylinder is coupled to the secondary body member and the second end of the third hydraulic cylinder is configured to couple to the primary body member or the boom of the boom crane distal to the secondary body member, so that the secondary body member hinges with respect to the primary body member by the action of the third hydraulic cylinder.

13. The grapple as claimed in claim 12, wherein the first and second wing members extend from the secondary body member to position the second end of each of the first and second hydraulic cylinders rearward of the coupling between the primary body member and the second body member.

14. The grapple as claimed in claim 2, wherein the first and second wing members extend from the secondary body member to position the second end of each of the first and second hydraulic cylinders rearward of the primary body member.

15. The grapple as claimed in claim 2, wherein the primary body member includes a first bearing member and a second bearing member, and wherein the first wing member slides over the first bearing member and the second wing member slides over the second bearing member as the secondary body member hinges relative to the primary body member.

16. The grapple as claimed in claim 15, wherein the secondary member includes a U-shaped base, each of the first and second wing members extending from an outer side of the U-shaped base, and wherein inner sides of the U-shaped base slide over the first and second bearing members of the primary body member.

17. The grapple as claimed in claim 2, wherein in a full open position the first end of each of the first and second hydraulic cylinders is rearward of the coupling between the primary and secondary body members.

18. The grapple as claimed in claim 2, wherein the boom includes a boom-eye for attaching a lifting element, and the first and second wings position the second end of each of the first and second hydraulic cylinders rearward of the boom eye.

19. The grapple as claimed in claim 2, wherein the boom includes a boom-eye for attaching a lifting element, and the first and second wings position the second end of each of the first and second hydraulic cylinders rearward of the boom eye.

Description

DESCRIPTION OF THE DRAWINGS

[0069] Examples of the invention will now be described with reference to the accompanying drawings in which:

[0070] FIG. 1 shows a perspective view of a grapple from an above position wherein the opposing jaws are retracted and each of the hydraulic cylinders are omitted;

[0071] FIG. 2 shows a perspective view of the grapple from a below position wherein the opposing jaws are retracted and each of the hydraulic cylinders are omitted;

[0072] FIG. 3 shows a plan view of the grapple from an above position wherein the opposing jaws are retracted and each of the hydraulic cylinders are omitted;

[0073] FIG. 4 shows a plan view of the grapple from a below position wherein the opposing jaws are retracted and each of the hydraulic cylinders are omitted;

[0074] FIG. 5 shows a perspective view of the grapple from an above position wherein the opposing jaws are retracted and the first and second hydraulic cylinders are omitted;

[0075] FIG. 6 shows a perspective view of the grapple from an above position mounted to an outer boom wherein the opposing jaws are retracted and the first and second hydraulic cylinders are omitted;

[0076] FIG. 7 shows a perspective view of the grapple from a below position mounted to an outer boom wherein the opposing jaws are retracted and the hydraulic cylinders are omitted. The grapple is tilted up by about 10;

[0077] FIG. 8 shows a perspective view of the grapple from a below position mounted to an outer boom including a chain and hook mounted to the boom, wherein the opposing jaws are retracted and the hydraulic cylinders are omitted. The grapple is tilted up by about 10;

[0078] FIG. 9 shows a perspective view of the grapple from an above position mounted to an outer boom wherein the opposing jaws are semi-retracted and the hydraulic cylinders are shown. The grapple is tilted down by about 10;

[0079] FIG. 10 shows a perspective view of the grapple from an above position wherein the opposing jaws are semi-retracted and the hydraulic cylinders are shown. The grapple is in a neutral tilt position;

[0080] FIG. 11 shows a receiving end view of the grapple mounted to an outer boom including a chain and hook mounted to the boom, wherein the opposing jaws are retracted. The grapple is tilted up by about 10;

[0081] FIG. 12 shows a side view of the grapple mounted to an outer boom including a chain and hook mounted to the boom, wherein the opposing jaws are retracted. The grapple is tilted up by about 10;

[0082] FIG. 13 shows a side view of the grapple mounted to an outer boom including a chain and hook mounted to the boom, wherein the opposing jaws are closed. The grapple is tilted up by about 10;

[0083] FIG. 14 shows a side view of the grapple mounted to an outer boom including a chain and hook mounted to the boom, wherein the opposing jaws are closed. The grapple is tilted down by about 30;

[0084] FIG. 15 shows a plan view of the grapple from an above position mounted to an outer boom, wherein the opposing jaws are fully retracted and the hydraulic cylinders are omitted. The grapple is tilted up by about 10;

[0085] FIG. 16 shows a plan view of the grapple from an above position mounted to an outer boom including a chain and hook mounted to the boom, wherein the opposing jaws are fully retracted. The grapple is tilted up by about 10;

[0086] FIG. 17 shows a perspective view of the secondary body member including a first wing member and a second wing member from an above position;

[0087] FIG. 18 shows a perspective view of the secondary body member including a first wing member and a second wing member from a below position;

[0088] FIG. 19 shows a perspective view of the primary body member from an above position;

[0089] FIG. 20 shows a perspective view of both of the opposing first and second jaw members;

[0090] FIG. 21 shows a perspective view of an outer boom including a chain and hook mounted to the boom showing the location of a mounting hole;

[0091] FIG. 22 shows a plan view of the grapple from an above position mounted to an outer boom including a chain and hook mounted to the boom, wherein the opposing jaws are fully closed. The grapple is tilted up by about 10;

[0092] FIG. 23 shows a perspective view of another grapple from an above position mounted to an outer boom wherein the opposing jaws are semi-retracted;

[0093] FIG. 24 shows a plan view of the grapple of FIG. 23, from an above position mounted to an outer boom, wherein the opposing jaws are fully retracted or open;

[0094] FIG. 25 shows a plan view of the grapple of FIG. 23, from an above position mounted to an outer boom, wherein the opposing jaws are fully closed;

[0095] FIG. 26 shows a side view of the grapple of FIG. 23 mounted to an outer boom including a chain and hook mounted to the boom, wherein the opposing jaws are closed. The grapple is tilted up by about 10;

[0096] FIG. 27 shows a side view of the grapple of FIG. 23 mounted to an outer boom including a chain and hook mounted to the boom, wherein the opposing jaws are closed. The grapple is tilted down by about 30.

DESCRIPTION OF THE EXAMPLES

[0097] The invention will now be described with reference to an exemplary grapple wherein the body member includes a primary body member pivotally coupled to a secondary body member. In the exemplary embodiment, the primary body member is hingably coupled to a secondary body member. It is to be appreciated that the grapple can be used in a wide variety of other situations.

[0098] FIG. 1 shows a perspective view of an exemplary grapple (1) of the invention, wherein the first hydraulic cylinder and the second hydraulic cylinder have been omitted for clarity. The grapple includes a primary body member (2) for mounting fixedly to the end of the outer boom of a boom crane (4; FIG. 6). The grapple (1) also includes a secondary body member (6) hingably coupled (3; FIG. 2) to the primary body member (2). It will be understood that such a hingable couple (3) allows movement of the primary body member (2) with respect to the secondary body member in two dimensions about a pivot axis of the hingable couple (3), i.e. the hingable couple (3) providing a single degree of freedom of movement. In other embodiments, the secondary body member is otherwise articulated to the primary body member, for example via a swivel joint, or a ball joint providing three degrees of freedom of movement. With the primary body member fixed to the end of the boom, the coupling 3 is between the boom and the secondary body member to provide articulation between the boom and the secondary body member. As used herein two-dimensional movement or single degree of freedom of movement (i.e. about a pivot pin or axis) is referred to as the tilt of the grapple jaw members with respect to the boom.

[0099] The secondary body member (6) includes base (6a) and a first wing member (8) and a second wing member (10) extending from the base. In this example, each of the first and second wing members include a pair of substantially identical planar members (8a, 8b, 10a, 10b), the major planes of which are substantially parallel. Although this design is preferred, it will be understood that the wing members function to provide a point of hydraulic cylinder attachment distal to the base of the secondary body member (outlined below) and as such any design capable of performing that function is within the scope of the present invention. The overall weight of the grapple may be reduced by removing non-critical elements from the grapple, including by forming, stamping, drilling, etc holes (12) in the first and second wing members.

[0100] The grapple (1) also includes opposing first (14) and second (16) jaw members. The opposing jaw members provide the function of grappling the pole/post/log/etc and as such any design that performs that function is contemplated. Grapples commonly in use include opposing curved internal surfaces (18 and 20) that form a grasping shape of ever decreasing dimension as the jaws close so as to securely grapple a curved object such as a pole or log. Furthermore, the internal surfaces (18 and 20) of the jaws may be provided with a soft material such as a plastic, such as a rubber (not shown), which is a preferred feature where delicate objects such as concrete poles are to be grappled. For instance a 5-50 mm (such as 10-30 mm, such as 20 mm) rubber lining may be used to line the internal surfaces (18 and 20) of the jaws. Despite curved internal surfaces (18 and 20) being preferred, other shapes may be employed including the use of a straight profile. The internal surfaces (18 and 20) may also be provided with gripping elements on the profile such as serrations where damage to the object being grappled is of lesser concern.

[0101] Furthermore, in the exemplary grapple shown, the opposing jaws (14 and 16) are capable of interleaving (22; FIG. 22) which provides the opposing jaws with the ability to securely grapple objects of a broad range of dimensions. The interleaving mechanism may be provided by configuring the second jaw member with a plurality of jaw elements ortines so as to enable the first jaw member to close between those jaw elements or tines. In the grapple shown in FIG. 1 the first jaw member consists of one major jaw tine and the second jaw member consists of two jaw tines, however the invention contemplates any design of a plurality of tines on one or both of the jaw members.

[0102] The first jaw member (14) is hingably coupled (24) to the base (6a) of the secondary body member (6). It will be understood that such a hingable couple or coupling (24) allows movement of the first jaw member with respect to the secondary body member in two dimensions about a pivot axis, i.e. a single degree of freedom of movement. In the exemplary embodiment, the first jaw member hinges about a pivot axis of the hingable coupling (24) orthogonal to a pivot axis of the hingable couple (3) between the primary body member (2) and the secondary body member (6).

[0103] The grapple (1) includes a first hydraulic cylinder (26; FIG. 10) having a first end (28; FIG. 10) and a second end (30; FIG. 10). The first end (28) of the first hydraulic cylinder (26) is coupled to the first jaw member (14), typically through a hingable couple suitably used to mount hydraulic cylinders (bushings, bearings, pins, etc) and may make use of mounting holes (31; FIG. 1) formed in the first jaw member. The second end (30) of the first hydraulic cylinder (26) is coupled (typically through a hingable couple suitably used to mount hydraulic cylindersbushings, bearings, pins, etc) to a portion (32) of the first wing member distal to the hingable couple (24) between the secondary body member (6) and the first jaw member (14). Mounting holes (35a and 35b; FIG. 1) may be formed in portion (32). In use, as the first hydraulic cylinder expands the first jaw member is forced away from (32), and hinges about the hingable couple (24) so as to close the first jaw member (14). Conversely, as the first hydraulic cylinder retracts the first jaw member is forced towards (32), and hinges about the hingable couple (24) so as to open the first jaw member (14).

[0104] Likewise, the second jaw member (16) is hingably coupled (34) to the base (6a) of the secondary body member (6). It will be understood that such a hingable couple (34) allows movement of the first jaw member with respect to the secondary body member in two dimensions about a pivot axis, i.e a single degree of freedom of movement. In the exemplary embodiment, the second jaw member hinges about a pivot axis of the hingable coupling (34) orthogonal to a pivot axis of the hingable couple (3) between the primary body member (2) and the secondary body member (6).

[0105] The grapple (1) includes a second hydraulic cylinder (36; FIG. 9) having a first end (not shown) and a second end (not shown). The first end (not shown) of the second hydraulic cylinder (36) is coupled to the second jaw member (16), typically through a hingable couple used to mount hydraulic cylinders. The second end (not shown) of the second hydraulic cylinder (36) is coupled (typically through a hingable couple used to mount hydraulic cylinders) to a portion (38; FIG. 9) of the second wing member distal to the hingable couple between the secondary body member (6) and the second jaw member (16). Mounting holes (39a (not shown) and 39b; FIG. 1) may be formed in portion (38). In use, as the second hydraulic cylinder expands the second jaw member is forced away from (38), and hinges about the hingable couple (34) so as to close the first jaw member (16). Conversely, as the second hydraulic cylinder retracts the second jaw member is forced towards (38), and hinges about the hingable couple (34) so as to open the first jaw member (16).

[0106] It will be understood that the first and the second hydraulic cylinders may be operated independently and may be operated in different directions (i.e. retract or extend), at different rates. However, the first and the second hydraulic cylinders will typically be operated in unison so that the first and second jaw members move in unisonthat is they move apart or they move together at the same rate.

[0107] The wings (8, 10) extend from the base in a rearward or boom-ward direction, i.e. a direction along the boom away from the jaws (14, 16) and hingable couplings (24, 34), so that second end 30 of each hydraulic cylinder is located rearward of the end of the boom or a coupling between the body member and the boom, and/or rearward of the primary body member. Where the boom has a boom eye (44; FIG. 7), the wings may position the second end of each hydraulic cylinder rearward of the boom eye. Advantageously the present invention allows the first and second jaw members to move apart so that the extremities of the first and second jaw members (40 and 42 respectively) may be retracted rearward (boom-ward) of a plane through the hingeable couplings (24) and (34). The present invention allows the first and second jaw members to move apart to a fully open position so that the jaws do not extend substantially beyond the end of the body member(s) 2, 6 attached to the end of the boom. The primary advantage offered by this range of movement is that the grapple at the end of the boom may be manoeuvred close to surrounding objects, so that the boom eye (44; FIG. 7), which is a standard point of attachment to the boom and is typically integral with the outer boom, can continue to be used near to the surrounding objects. One particular use of the boom eye is to mount chain link (46) which terminates at a hook (48) or the like. By being able to retract boom ward of the plane of hingeable couplings (24) and (34) or to a position whereby the jaws do not extend substantially beyond the body member 2, 6, the grapple of the invention projects minimally (FIG. 16) beyond the end of the boom and the boom eye and therefore does not provide any substantial hindrance to the simultaneous/sequential use of the boom eye. In particular, there is typically no need to detach the grapple to use the boom eye as compared with the previous approaches to providing boom cranes with grapple attachments.

[0108] As described, the hingable couple (3) between the primary and secondary body members allows movement of the primary body member (2) with respect to the secondary body member (6) in two dimensions. As used herein that two dimensional movement is referred to as the tilt of the grapple jaws (14 and 16) with respect to the boom (4).

[0109] Typically, the secondary body member (6) hinges with respect to the primary body member (2) by the action of a third hydraulic cylinder (50) having a first end (52) and a second end (54), wherein the first end (52) of the third hydraulic cylinder (50) is coupled (56) to the secondary body member (6) and the second end (54) of the third hydraulic cylinder (50) is coupled (not shown) to a portion of the outer boom (4) of the boom crane to which it is mounted distal to the secondary body member (6). Mounting holes (58a; FIG. 6 and 58b (not shown)) may be formed in the outer boom (4).

[0110] As shown in the exemplary embodiment, the wings (8, 10) position the second end of each hydraulic cylinder rearward of the pivot coupling (3) between the primary and secondary body members. Thus, the wings (8, 10) tilt together with the jaws (14, 16) and cylinders (26, 36).

[0111] As shown in the Figures, and in particular FIGS. 15 and 22, the wings (8, 10) extend laterally outwards from the boom (4) to position the second end of the cylinders laterally outside of the first ends of the cylinders. FIG. 15 shows the jaws in a fully open position, with the cylinders fully retracted, and FIG. 22 shows the jaws in a fully closed position with the cylinders fully extended. The wings (8, 10) position the second end of the cylinders laterally outside of the first ends of the cylinders for the full range of motion of the jaws (14, 16). The wings result in the cylinders presenting a V shape, i.e. diverging outwards towards the second end of the cylinders, regardless of the position of the jaws. A lateral distance between the second end of the cylinders is greater than a lateral distance between the first end of the cylinders, regardless of the position of the jaws. The lateral position of the second end of the cylinders provides for a greater range of motion. A fully closed position with a small gap between the jaws is achieved, while in the full open position the jaws are retracted so that they do not extend substantially beyond the body member (2, 6).

[0112] To provide greater flexural strength to the grapple (1), the primary body member (2) may be provided with tilt skid plates or bearing members (60 and 62) so that as the grapple jaws tilt, a base of each of the first and second wing members can slide over their respective skid plates and urge the skid plates together as the object to be grappled is restrained within the jaw members. To counteract this urging, the skid plates may be braced with support member (64). Thus, each skid plate acts against the base of the wing to support the base of the wing as the wing is forced inwards against the skid plate by the hydraulic cylinder when grabbing an object between the jaws. The skid plates allow the secondary body member to be made more lightweight, as deflection of the secondary body member caused by the cylinders acting on the wings is prevented by the skid plates.

[0113] FIGS. 17 and 18 show an exemplary secondary body member (6) in isolation. As shown in FIGS. 17 and 18, the base of the secondary body member is formed in a U shape, with the wings (8, 10) extending from sides of the U-shaped member. Each side of the U-shaped base forms a base for each wing (8, 10). Each skid plate acts on an inside of the U-shaped base and therefore the base of the respective wing (8, 10). A bearing or wear plate may be provided to each skid plate and/or to the inside of each side of the U shaped secondary body member 6. As the bearing or wear plate wears down it may be replaced. For example, the bearing or wear plate may be a brass plate or strip.

[0114] The degree of tilt may, for example, range from +10 from a nominal horizontal position (shown in FIG. 13 where the boom is horizontal) to 30 from that same nominal horizontal position (shown in FIGS. 9 and 14) although this should not be seen as limiting.

[0115] FIG. 19 shows an exemplary primary body member (2) in isolation. In the preferred embodiment of the invention exemplified, the hingable coupling (3) includes mounting holes in sideplates (66 and 68) which extend from primary body member (2). The sideplates (66 and 68) are preferably inward of the skidplates (60 and 62).

[0116] FIG. 20 shows exemplary first (14) and second (16) jaw members.

[0117] FIG. 21 shows an exemplary boom (4) to which the grapple of the invention may be mounted. The boom may require modification to incorporate one or more mounting holes (58a). The illustrated boom (4) may be a boom extension piece permanently attached to the primary body member as part of the primary body member. For example, the boom extension piece may be welded to the primary body member. The boom extension piece (4) is coupled to the end of a boom of a boom crane. For example, an insert member may be received in the end of the boom and in the end of the boom extension, with bolts or other fasteners extending through the boom and insert, and between the boom extension and the insert, and/or by welding. In such an embodiment, once attached to the crane boom, the boom extension (4), although integrated with the body member (2), becomes a part of the boom of the crane. The illustrated boom extension piece (4) comprises a boom eye at or adjacent an end of the boom extension piece (4).

[0118] FIGS. 23 to 25 illustrate a further exemplary grapple (100) of the invention. The embodiment of FIGS. 23 to 25 includes an inward projection (101) at the distal end of each wing (8, 10). The inward projections (101) reduce a lateral distance (102) between the distal ends of the wings. This may be useful to reduce the likelihood of objects such as logs lifted or to be lifted by the grapple or from the boom eye from entering and being jammed or snagged between the wings, or between a wing (8, 10) and the boom (4). In this example, each of the first and second wing members (8, 10) includes a pair of substantially identical planar members (8a, 8b, 10a, 10b), the major planes of which are substantially parallel. The wings are each provided with a lateral member (103) attached between the two inward projections (101) of planar members (8a, 8b) and (10a, 10b), to add further rigidity to each wing (8, 10).

[0119] The grapple (100) is provided with a boom extension piece (4) which is permanently attached to the primary body member. As explained above, the extension piece (4) is attached to the boom of the boom crane and becomes part of the crane boom.

[0120] In other embodiments, the grapple may be provided without articulation between a primary body member and a secondary body member. The jaws (14, 16) may be hingably coupled to a body member (2) that is fixedly mounted to the end of the boom of the boom crane.

[0121] The invention may also be said broadly to consist in the parts, elements and features referred to or indicated in the specification of the application, individually or collectively, in any or all combinations of two or more of said parts, elements or features.

[0122] Aspects of the present invention have been described by way of example only and it should be appreciated that modifications and additions may be made thereto without departing from the scope thereof as defined in the appended claims.