Tire for motorcycles and tire set for motorcycles

Abstract

A tire for motorcycles includes a toroidal carcass and a band layer. Carcass plies are overlapped so that carcass cords cross each other. The carcass plies include at least one turned up ply including a main body portion and a turned up portion. The carcass cords of the main body portion are arranged at angles of 20 degrees or more and 70 degrees or less with respect to a tire equator, and the carcass cords of the turned up portion are arranged at angles different from the carcass cords of the main body portion. The band layer includes a jointless band ply in which band cords are spirally arranged at angles of 5 degrees or less with respect to a tire circumferential direction.

Claims

1. A tire for motorcycles comprising a toroidal carcass and a band layer, wherein the carcass is formed by a plurality of carcass plies in which carcass cords are arranged in parallel, the carcass plies are overlapped so that the carcass cords cross each other, the carcass plies include at least one turned up ply which includes a main body portion extending between a tread portion and a bead core of a bead portion through a sidewall portion and a turned up portion connected with the main body portion and turned up around the bead core so as to extend outwardly in a tire radial direction, the carcass cords of the main body portion are arranged at an angle of 20 degrees or more and 70 degrees or less with respect to a tire equator, and the carcass cords of the turned up portion are arranged at an angle different from the carcass cords of the main body portion with respect to a tire circumferential direction, and the band layer is arranged radially outside the carcass and inside the tread portion, and includes a jointless band ply in which band cords are spirally arranged at angles of 5 degrees or less with respect to the tire circumferential direction.

2. The tire for motorcycles according to claim 1, wherein the angle of the carcass cords of the turned up portion are larger than the angle of the carcass cords of the main body portion.

3. The tire for motorcycles according to claim 1, wherein the angle of the carcass cords of the turned up portion are smaller than the angle of the carcass cords of the main body portion.

4. The tire for motorcycles according to claim 1, wherein no other cord reinforcing layer is provided between an outer surface of the tread portion and the band layer.

5. The tire for motorcycles according to claim 1, wherein a thickness of a side thinnest portion which has the smallest tire thickness in the sidewall portion and the bead portion is smaller than a thickness of the tread portion at the tire equator.

6. The tire for motorcycles according to claim 5, wherein the thickness of the side thinnest portion is 0.70 times or less the thickness of the tread portion.

7. The tire for motorcycles according to claim 5, wherein a radially outer end of the turned up portion is positioned radially outside the side thinnest portion.

8. The tire for motorcycles according to claim 1, wherein a radially outer end of the turned up portion is positioned radially inside an outer end in a tire axial direction of the band layer.

9. A tire set for motorcycles including the tires according to claim 1 as a tire for a front wheel and a tire for a rear wheel, wherein the angle of the carcass cords of the main body portion of the tire for a front wheel are smaller than the angle of the carcass cords of the main body portion of the tire for a rear wheel.

10. The tire for motorcycles according to claim 1, wherein the plurality of the carcass plies is a first carcass ply and a second carcass ply, and the carcass cords of the first carcass ply are inclined in a direction opposite to the carcass cords of the second carcass ply with respect to the tire circumferential direction.

11. The tire for motorcycles according to claim 10, wherein an absolute value of the angle of the carcass cords of the first carcass ply with respect to the tire circumferential direction is the same as an absolute value of the angle of the carcass cords of the second carcass ply with respect to the tire circumferential direction.

12. The tire for motorcycles according to claim 10, wherein the angle of the carcass cords of the first carcass ply with respect to the tire circumferential direction and the angle of the carcass cords of the second carcass ply with respect to the tire circumferential direction are each 30 degrees or more and 60 degrees or less.

13. The tire for motorcycles according to claim 12, wherein the angle of the carcass cords of the first carcass ply with respect to the tire circumferential direction and the angle of the carcass cords of the second carcass ply with respect to the tire circumferential direction are each 40 degrees or more.

14. The tire for motorcycles according to claim 12, wherein the angle of the carcass cords of the first carcass ply with respect to the tire circumferential direction and the angle of the carcass cords of the second carcass ply with respect to the tire circumferential direction are each 50 degrees or less.

15. The tire for motorcycles according to claim 1, wherein an angle difference between the carcass cords of the main body portion and the carcass cords of the turned up portion is 3 degrees or more and 15 degrees or less.

16. The tire for motorcycles according to claim 15, wherein the angle difference between the carcass cords of the main body portion and the carcass cords of the turned up portion is 5 degrees or more.

17. The tire for motorcycles according to claim 15, wherein the angle difference between the carcass cords of the main body portion and the carcass cords of the turned up portion is 10 degrees or less.

18. The tire for motorcycles according to claim 1, wherein a turned up height is 0.30 times or more and 0.50 times or less a tire height, the turned up height is a radial distance between a bead baseline and a radially outer end of the turned up portion, and the tire height is a radial distance between the bead base line and a radially outer end of the tread portion.

19. The tire set for motorcycles according to claim 9, wherein an angle difference between the carcass cords of the main body portion of the tire for a front wheel and the carcass cords of the main body portion of the tire for a rear wheel is 3 degrees or more and 20 degrees or less.

20. The tire set for motorcycles according to claim 19, wherein the angle difference between the carcass cords of the main body portion of the tire for a front wheel and the carcass cords of the main body portion of the tire for a rear wheel is 5 degrees or more and 10 degrees or less.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0017] FIG. 1 a cross-sectional view showing an embodiment of a tire for motorcycles according to the present invention.

[0018] FIG. 2 a development view of a carcass and a band layer of a tread portion of FIG. 1.

[0019] FIG. 3 a development view of a main body portion and a turned up portion of a turned up ply of FIG. 1.

[0020] FIG. 4 an enlarged view of a sidewall portion and a bead portion of FIG. 1.

MODE FOR CARRYING OUT THE INVENTION

[0021] An embodiment of the present invention will now be described in conjunction with accompanying drawings.

[0022] FIG. 1 is a tire meridian section passing through a tire rotational axis of a tire for motorcycles (hereinafter, may be simply referred to as tire) 1 according to the present embodiment in a standard state. The tire 1 of the present embodiment is a tire for a front wheel of a motorcycle suitable for on-road sports running. However, the tire of the present invention is not limited to such an embodiment.

[0023] The standard state is a state in which the tire 1 is mounted on a standard rim (not shown), inflated to a standard inner pressure, and loaded with no tyre load. In this specification, dimensions and the like of various parts of the tire are those measured under the standard state, unless otherwise noted.

[0024] The standard rim is a wheel rim specified for the concerned tire by a standard included in a standardization system on which the tire is based, for example, the normal wheel rim in JATMA, Design Rim in TRA, and Measuring Rim in ETRTO.

[0025] The standard inner pressure is air pressure specified for the concerned tire by a standard included in a standardization system on which the tire is based, for example, the maximum air pressure in JATMA, maximum value listed in the TIRE LOAD LIMITS AT VARIOUS COLD INFLATION PRESSURES table in TRA, and INFLATION PRESSURE in ETRTO.

[0026] As shown in FIG. 1, the tire 1 of the present embodiment has a tread portion 2. The tread portion 2 has an outer surface (2s), which is defined between a tread edge (Te) on one side and a tread edge (Te) on the other side, curved in an arc shape convex outward in a tire radial direction so that a sufficient ground contacting area can be obtained even when cornering with a large camber angle.

[0027] The tire 1 of the present embodiment includes a toroidal carcass 6 and a band layer 7.

[0028] In FIG. 2, a development view of the carcass 6 and the band layer 7 in the tread portion 2 are shown. It should be noted that in FIG. 2, the vertical direction corresponds to the tire circumferential direction. As shown in FIG. 2, the carcass 6 are formed by a plurality of carcass plies 10 in which carcass cords 20 are arranged in parallel. The plurality of the carcass plies 10 are overlapped so that the carcass cords 20 cross each other. The carcass 6 of the present embodiment is formed by two carcass plies, that is a first carcass ply 11 and a second carcass ply 12, and the carcass cords 20 of the first carcass ply 11 are inclined in a direction opposite to the carcass cords 20 of the second carcass ply 12 with respect to the tire circumferential direction.

[0029] The band layer 7 is arranged radially outside the carcass 6 and inside the tread portion 2. The band layer 7 includes a jointless band ply (7a). In this jointless band ply (7a), band cords (7b) are spirally arranged at angles of 5 degrees or less with respect to the tire circumferential direction. The band layer 7 configured as such can effectively prevent the outer diameter from increasing when the tire rotates at a high speed, therefore, excellent high-speed stability and durability can be exerted.

[0030] As shown in FIG. 1, the carcass plies 10 include at least one turned up ply 13. In the present embodiment, both the first carcass ply 11 and the second carcass ply 12 are configured as a turned up ply 13. The turned up ply 13 is configured to include a main body portion 16 and turned up portions 17. The main body portion 16 extends between bead cores 5 of bead portions 4 via the tread portion 2 and sidewall portions 3. The turned up portions 17 are connected with the main body portion 16 and are each turned up around the respective bead core 5 so as to extend radially outwardly.

[0031] As shown in FIG. 2, the carcass cords 20 of the main body portion 16 are arranged at an angle of 20 degrees or more and 70 degrees or less with respect to a tire equator (C). In the present embodiment, an absolute value of an angle 1 of each of the carcass cords 20 of the first carcass ply 11 with respect to the tire circumferential direction is the same as an absolute value of an angle 2 of each of the carcass cords 20 of the second carcass ply 12 with respect to the tire circumferential direction. The angle 1 and the angle 2 are each preferably 30 degrees or more, more preferably 40 degrees or more, and preferably 60 degrees or less, more preferably 50 degrees or less.

[0032] As described above, the carcass 6 of the present embodiment has a so-called bias structure in which the carcass cords 20 are arranged at an angle with respect to the tire circumferential direction. In the carcass 6 having the bias structure, the carcass cords 20 have longer lengths between the bead core 5 on one side and the bead core 5 on the other side, therefore, binding force in the tire radial direction tends to be low. However, in the present invention, this disadvantage is compensated by the above-mentioned band layer. On the other hand, the tire provided with the band layer 7 has a small reaction force against torsional deformation of the ground contacting surface of the tread portion 2, and tends to have a small cornering force. Whereas, in the tire of the present invention, large camber thrust is easily generated by the carcass 6 having the bias structure, therefore, the disadvantage of the band layer 7 is compensated. As described above, in the tire 1 of the present invention, the disadvantages of various components can be compensated by applying the band layer 7 to the carcass 6 having the bias structure.

[0033] FIG. 3 shows a development view of the main body portion 16 and the turned up portion 17 of the turned up ply 13 as viewed from the side of the sidewall portion 3. It should be noted that in FIG. 3, the lateral direction corresponds to the tire circumferential direction. As shown in FIG. 3, the carcass cords 20 of the turned up portion 17 are arranged at an angle different from the carcass cords of the main body portion 16 with respect to the tire circumferential direction.

[0034] The tire 1 of the present invention can sufficiently secure rigidity of the tire by the above-mentioned carcass 6 and band layer 7, therefore, it is possible that excellent steering stability is exerted. On the other hand, in the tires having high rigidity, the ride comfort tends to be impaired. However, in the tire 1 of the present invention, since the carcass cords 20 of the turned up portion 17 are arranged as described above, the rigidity in the tire radial direction can be moderated in parts in which the angle of the carcass cords 20 with respect to the tire circumferential direction are relatively small (the main body portion 16 or the turned up portion 17), therefore, the ride comfort can be maintained consequently.

[0035] In the present embodiment, an angle 4 of the carcass cords of the turned up portion 17 with respect to the tire circumferential direction are larger than an angle 3 of the carcass cords 20 of the main body portion 16 with respect to the tire circumferential direction. Thereby, a large camber thrust is secured, and cornering performance is improved.

[0036] However, the present invention is not limited to the above embodiment. Therefore, the angle 4 of the carcass cords of the turned up portion 17 with respect to the tire circumferential direction may be smaller than the angle 3 of the carcass cords 20 of the main body portion with respect to the tire circumferential direction.

[0037] The angle difference between the carcass cords of the main body portion 16 and the carcass cords of the turned up portion 17 is 3 degrees or more and 15 degrees or less, for example, and preferably 5 degrees or more and 10 degrees or less. Accordingly, the response of the steering when the camber angle is increased becomes linear while the above-described effect is exerted.

[0038] As shown in FIG. 1, it is preferred that no other cord reinforcing layer is provided between the outer surface (2s) of the tread portion 2 and the band layer 7. Thereby, the stress against the torsional deformation of the ground contacting surface is decreased, therefore, excellent straight running stability can be obtained.

[0039] In FIG. 4, an enlarged view of the sidewall portion 3 and the bead portion 4 is shown. As shown in FIG. 4, it is preferred that a thickness (t2) of a side thinnest portion 18 having the smallest tire thickness in the sidewall portion 3 and the bead portion 4 is smaller than a thickness (t1) (shown in FIG. 1) of the tread portion 2 at the tire equator (C). Specifically, the thickness (t2) of the side thinnest portion 18 is 0.70 times or less the thickness (t1) of the tread portion 2. Thereby, flexibility of the sidewall portions 3 is ensured, therefore, the steering stability and the ride comfort are improved in a good balance.

[0040] From the point of view of appropriately reinforcing the sidewall portion 3, it is preferred that an outer end (17o) of the turned up portion 17 in the tire radial direction is positioned radially outside the side thinnest portion 18. Further, it is preferred that the outer end (17o) of the turned up portion 17 is positioned radially inside an axially outer end (7o) of the band layer 7.

[0041] From the same point of view, it is preferred that a turned up height (h2) between a bead baseline and the outer end (17o) of the turned up portion 17 is 0.30 times or more and 0.50 times or less a tire height (h1) (shown in FIG. 1) between the bead base line and a radially outer end of the tread portion 2.

[0042] The second aspect of the present invention is a tire set for motorcycles including the above-described tire 1 as a tire for a front wheel and a tire for a rear wheel. In this tire set, it is preferred that the angle of the carcass cords 20 of the main body portion 16 of the tire for a front wheel with respect to the tire circumferential direction are smaller than the angle of the carcass cords 20 of the main body portion 16 of the tire for a rear wheel with respect to the tire circumferential direction. The angle difference between them is, for example, 3 degrees or more and 20 degrees or less, and more preferably 5 degrees or more and 10 degrees or less. Thereby, the cornering force of the front wheel becomes relatively small, therefore, excellent straight running stability can be obtained.

[0043] While detailed description has been made of the tire for motorcycles according to an embodiment of the present invention, the present invention can be embodied in various forms without being limited to the illustrated embodiments.

WORKING EXAMPLES (EXAMPLES)

[0044] Tires having the basic structure shown in FIG. 1, a nominal width of 120 mm, an aspect ratio of 70%, and a rim diameter of 17 inches were made by way of test based on the specifications shown in Table 1. Further, as References 1 to 3, tires in which the angle of the carcass cords of the main body portion with respect to the tire circumferential direction was the same as the angle of the carcass cords of the turned up portion with respect to the tire circumferential direction were made by way of test. It should be noted that the each of the tires in the References has substantially the same configuration as the tires in Examples except for the configuration described above. Each of the test tires was tested for the steering stability, the ride comfort, and steering lightness. Common specifications of the test tyres and the test methods were as follows.

[0045] Rim size: MT3.50

[0046] Tire inner pressure: 250 kPa

[0047] Test vehicle: displacement of 1000 cc

<Steering Stability>

[0048] While the above test vehicle was driven on an asphalt road surface of a curved road having a radius of curvature (R) of 400 meters at a speed of 220 km/h, reaction to disturbance was evaluated by the driver's feeling. The results are indicated by an evaluation point based on the Reference 1 being 100, wherein the larger the numerical value, the better the steering stability is.

<Ride Comfort >

[0049] When the above test vehicle was passing at a speed of 60 km/h through a bump having a height of 10 mm and a width of 30 mm, the magnitude of the impact and its convergence were evaluated by the driver's feeling. The results are indicated by an evaluation point based on the Reference 1 being 100, wherein the larger the numerical value, the better the ride comfort is.

<Steering Lightness >

[0050] While the above test vehicle was driven on an asphalt road surface of a winding mountain road, turn-in ability during cornering and easiness of leaning and steering were evaluated by the driver's feeling.

The results were indicated by an evaluation point based on the Reference 1 being 100, wherein the larger the numerical value, the better the steering lightness is.

[0051] The test results are shown in Table 1.

TABLE-US-00001 TABLE 1 Ref. Ref. Ref. Ex. Ex. Ex. Ex. Ex. 1 2 3 1 2 3 4 5 Angle 3 of carcass cord of main 90 60 45 45 45 45 45 45 body portion Angle 4 of carcass cord of Turned 90 60 45 50 50 50 50 35 up portion Thickness (t2) of side thinnest portion/ 1.05 0.70 0.70 0.70 1.05 0.58 0.87 0.70 Thickness (t1) of Tread portion steering stability [evaluation point] 100 104 105 106 110 104 108 105 Ride comfort [evaluation point] 100 102 102 106 103 110 104 106 steering lightness [evaluation point] 100 104 104 106 104 110 106 106 Ex. Ex. Ex. Ex. Ex. Ex. Ex. Ex. Ex. 6 7 8 9 10 11 12 13 14 Angle 3 of carcass cord of main 60 60 60 30 30 30 20 30 30 body portion Angle 4 of carcass cord of Turned 65 65 65 38 38 38 30 38 38 up portion Thickness (t2) of side thinnest portion/ 0.70 0.58 0.87 0.70 0.58 0.87 0.70 0.58 0.87 Thickness (t1) of Tread portion steering stability [evaluation point] 102 105 104 108 106 110 110 108 108 Ride comfort [evaluation point] 108 112 106 104 108 103 102 106 103 steering lightness [evaluation point] 104 108 104 108 112 108 108 112 108

[0052] As shown in Table 1, the steering stability and the ride comfort were improved for the tires in each of the Examples compared with the tires in the Reference 1 (tires having a so-called radial structure). Further, when comparing the Examples and the References in which the angles of the carcass cords of the main body portions are common (for example, Examples 1 to 4 and Reference 3, Examples 6 to 8 and Reference 2), it was confirmed that the ride comfort was significantly improved. That is, it was confirmed that the tires for motorcycles in the Examples exerted excellent steering stability while maintaining the ride comfort. Furthermore, it was confirmed that the tires for motorcycles in the Examples also secured the steering lightness.

DESCRIPTION OF REFERENCE SIGNS

[0053] 2 tread portion [0054] 3 sidewall portion [0055] 4 bead portion [0056] 5 bead core [0057] 6 carcass [0058] 7 band layer [0059] 7a jointless band ply [0060] 7b band cord [0061] 10 carcass ply [0062] 13 turned up ply [0063] 16 main body portion [0064] 17 turned up portion [0065] 20 carcass cord