Packaging Unit

Abstract

A packaging unit for portioned packaging for the production of drinks, includes a carrier having multiple strips arranged at an angle to one another and on which respective recesses are formed for introducing a respective portioned packaging. The carrier has a tubular shape and the recesses of two neighboring strips are arranged in an offset to one another in a longitudinal direction of the strips. In this way, the portioned packaging can be arranged in a protected manner and in an efficient orientation in the packaging unit.

Claims

1. A packaging unit for portion packs for a production of beverages, comprising a carrier having a plurality of strips arranged at an angle to one another, wherein each strip includes receptacles formed therein for the insertion of a respective portion pack, and wherein the carrier has a tubular shape and the receptacles of two adjacent strips are arranged offset to one another in a longitudinal direction of the strips.

2. The packaging unit according to claim 1, wherein the carrier comprises one of: a) two edge strips each having one edge connected to an edge of one of the plurality of strips and an opposite edge connected to the opposite edge of the other edge strip and b) at least one edge section of one strip connected to another one of the plurality of strip.

3. The packaging unit according to claim 1, wherein the carrier has a triangular cross-section.

4. The packaging unit according to claim 1, wherein each receptacle is one of pot-shaped, bowl-shaped, cone-shaped, shaped as a truncated cone, pyramid-shaped and shaped as a truncated pyramid.

5. The packaging unit according to claim 1, wherein each receptacle has an underside having a tip that is accommodated within the tubular shape of the carrier.

6. The packaging unit according to claim 1, wherein each strip has between two and eight receptacles.

7. The packaging unit according to claim 1, wherein the carrier comprises a plurality of tubular carriers connected to one another to form a packaging unit.

8. The packaging unit according to claim 1, wherein the carrier comprises one of paper, cardboard, cast fiber and thermoformed plastic sheet.

9. The packaging unit according to claim 1, further including a barrier layer arranged on the carrier.

10. The packaging unit according to claim 9, wherein the barrier layer comprises a plurality of individual layers.

11. The packaging unit according to claim 9, further including a protective film arranged outside a top side of the portion packs when the portion packs are in the respective receptacles of one of the strips.

12. The packaging unit according to claim 11, wherein the protective film, together with one of the carrier and the barrier layer of the carrier, tightly encloses each portion pack individually.

13. The packaging unit according to claim 11, wherein the protective film is adapted to be peelable off in segments transversely or longitudinally to a longitudinal direction of the packaging unit.

14. The packaging unit according to one claim 1, wherein the plurality of strips, each with receptacles, comprises three strips connected to one another via folding edges to form a triangular tubular carrier.

15. The packaging unit according to claim 14, wherein the three strips include a middle strip between two outer strips, and the middle strip has one receptacle less than the two outer strips.

16. The packaging unit according to claim 1, wherein all the receptacles together have a volume that is at least 25% of the total volume of the triangular tubular carrier.

17. The packaging unit according to claim 1 forming a combination with the portion packs, each containing an extraction material and arranged in the respective receptacles of the carrier.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The invention is explained in more detail below based on several embodiment examples with reference to the attached drawings, wherein:

[0012] FIG. 1 shows a view of a process for producing a packaging unit in accordance with the invention;

[0013] FIG. 2 shows a sectional view through the packaging unit of FIG. 1;

[0014] FIG. 3 shows a perspective view of a packaging unit as it is opened;

[0015] FIG. 4 shows a sectional view of an assembled packaging unit;

[0016] FIGS. 5A and 5B show two views of a blank of a modified packaging unit, and

[0017] FIG. 6 shows a view of another modified packaging unit.

DETAILED DESCRIPTION OF THE INVENTION

[0018] A carrier 1 consists of a substantially plate-shaped material, for example of paper, cardboard, cast fiber or a plastic on which several recesses are formed in the form of receptacles 5. The carrier 1 comprises two strips 2 and 3, which are connected to each other by a folding edge 7. In addition, strip 2 is connected on the side facing away from strip 3 to an edge strip 6 via a folding edge 7, and strip 3 is connected on the side facing away from strip 2 to an edge strip 4 via a folding edge 7. The receptacles 5 can be pot-shaped, bowl-shaped, cone-shaped, shaped as a truncated cone, pyramid-shaped or shaped in the form of a truncated pyramid and are used to accommodate portion packs, for example for preparing coffee or tea.

[0019] In order to form a barrier protection, the carrier 1 can be formed with a barrier protection on its upper side and on the inside of the receptacles 5, for example coated with a thin plastic or metal layer. A barrier layer made of sustainable materials such as wax or micro/nanofibrillated cellulose is particularly advantageous. The coating can consist of one or more layers. Alternatively, an appropriate barrier protection can also be integrated into the material of carrier 1.

[0020] In a first step, carrier 1 is filled with portion packs 8, which are made of a filter material, for example filter paper, and contain an extraction material, such as ground coffee. In this example, the portion packs 8 are essentially pyramid-shaped and have a tip protruding into receptacle 5. The portion packs 8 are positively secured in the receptacles 5 against displacement. Portion packs 8 can be inserted in one plane and in the same orientation, which greatly simplifies a packaging system.

[0021] After inserting the portion pack 8, a protective foil 9 is optionally provided, which is placed on the top of the portion pack 8 and covers it. The protective film 9 is then joined to the material of the carrier 1, in particular sealed, glued or welded. In this way, the portion packs 8 are protected and arranged between the protective film 9 and the carrier 1.

[0022] Additional elements can be attached to the protective film 9, for example to exert pressure on the portion pack 8. These elements can be made of additional material, such as foam, cardboard or corrugated cardboard, or they can be formed by the film itself, for example in the form of air cushions as in the case of bubble wrap.

[0023] The carrier 1 filled in this way can now be folded along the folding edges 7, wherein the edge strips 4 and 6 are joined together. This can be done, for example, by mechanical interlocking, but especially by gluing or welding. This produces a tubular carrier 1 with a triangular cross-section, which forms a packaging unit 10.

[0024] The receptacles 5 on strips 2 and 3 are offset in the longitudinal direction of the strips so that a tip of a receptacle 5 on strip 2 projects between two receptacles 5 on the adjacent strip 3. This means that the internal volume of carrier 1 can be used efficiently for portion pack 8.

[0025] FIG. 2 shows a sectional view through packaging unit 10 with carrier 1, and it can be seen that the portion packs in the pyramid-shaped receptacles 5 are oriented at an angle to each other at strips 2 and 3, preferably at an angle of about 60. In addition, it can be seen that a tip 50 on a receptacle 5 is positioned at a distance from the carrier, so that protection against damage is provided. The tip 50 is located in the interior space at a distance from a folding edge 7 and a wall section of the carrier. This also makes the manufacturing process robust against commonly occurring tolerances.

[0026] FIG. 3 shows packaging unit 10 when a portion pack 8 is removed. Packaging unit 10 may be covered in the area of the portion packs 8 with a further protective film 11, which is in the form of a strip and can be removed from the top of a strip 2. In a particularly advantageous embodiment, the protective film 11 is bonded around each individual portion pack 8 to the carrier 1 or the barrier layer of the carrier. This allows the user to remove one portion pack 8 individually from the receptacle 5, while the other portion packs 8 are still protected in packaging unit 10, in particular by barrier protection provided by the films present. The protective film 11 may be formed on the inside by the protective film 9 shown in FIG. 1 and is still decoratively coated or printed on the outside. Appropriate perforations may be made to facilitate removal of the protective films. In the example shown, the film 11 is peeled off lengthwise from packaging unit 10, but it can of course also be peeled off crosswise or diagonally.

[0027] FIG. 4 shows a modified packaging unit 20, which is composed of two smaller packaging units 10. The two packaging units 10 are held together, in particular glued together, by their sides which are not provided with receptacles 5. As a result, packaging unit 20 is diamond-shaped in cross-section and comprises four sides on which portion packs 8 are provided.

[0028] In the embodiment example shown, seven portion packs 8 are accommodated on a packaging unit 10. It is of course also possible to have fewer or more receptacles 5 and portion packs 8 on a packaging unit 10. Each strip 2 or 3 preferably contains between two and eight receptacles 5, preferably between three and five receptacles 5.

[0029] FIGS. 5A and 5B show a blank of a modified packaging unit with a carrier 1. The carrier 1 comprises three strips 12, 13 and 14, with the middle strip 12 being connected to the two outer strips 13 and 14 in each case by a folding edge 7. The middle strip 12 has four receptacles 5 for one portion pack 8 each and the two outer strips 13 and 14 have five receptacles 5 for one portion pack 8 each. The middle strip 12 is slightly wider than the two outer strips 13 and 14.

[0030] At least one protruding edge section 15 is provided on the side of strip 14 facing away from the middle strip 12. When the blank is folded along the two folding edges 7 to form a tube with a triangular cross-section, the receptacles 5 protrude into the tube. To fix this shape, the edge sections 15 on the strip 14 can be joined to the outer strip 13, preferably by gluing or stamping. Alternatively, or in addition, mechanical fixing can also be achieved by inserting the edge sections 15 into a slot-shaped receptacle on the strip 13.

[0031] Instead of the two edge sections 15 on the strip 14, there may also be a single edge section 15 or more than two edge sections 15.

[0032] The volume of all receptacles 5 with respect to the volume of the triangular tubular carrier 1 is preferably at least 25%, and in particular between 30% and 50%.

[0033] FIG. 6 shows a view of a blank of a modified packaging unit with three strips 12, 13 and 14, each connected to each other by folding edges 7. Instead of several edge sections 15, one strip 14 is provided with a strip-shaped edge section 15, which is joined to the other outer strip 13, preferably by gluing. In this embodiment, the receptacles 5 on all strips 12, 13 and 14 are arranged offset to each other in the longitudinal direction of the same in order to enable an ideal use of space.