STEERING APPARATUS
20200331417 ยท 2020-10-22
Inventors
Cpc classification
B60R21/203
PERFORMING OPERATIONS; TRANSPORTING
B60R21/2032
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A steering apparatus includes a steering wheel, a support frame, a frame fixation part, a steering transmission part, and an airbag unit. The frame fixation part extends substantially in parallel with a rotation center axis line of the steering wheel and fixes the support frame to a vehicle body. The steering transmission part transmits a rotation of the steering wheel relative to the support frame to a steering mechanism of a wheel. The support frame and the frame fixation part are arranged at a position that does not overlap with the rotation center axis line of the steering wheel in a front view of the steering wheel. The airbag unit is attached to the frame fixation part.
Claims
1. A steering apparatus comprising: a steering wheel that has a substantially annular shape and that is operated and rotated by a driver; a support frame that rotatably supports the steering wheel; a frame fixation part that extends substantially in parallel with a rotation center axis line of the steering wheel and that fixes the support frame to a vehicle body; a steering transmission part that transmits a rotation of the steering wheel relative to the support frame to a steering mechanism of a wheel; and an airbag unit in which a bag body is inflated and expanded in a driver's seat direction upon input of an impact, wherein the support frame and the frame fixation part are arranged at a position that does not overlap with the rotation center axis line in a front view of the steering wheel, and the airbag unit is attached to the frame fixation part.
2. The steering apparatus according to claim 1, wherein the airbag unit is arranged at a position that does not overlap with the rotation center axis line in the front view of the steering wheel.
3. The steering apparatus according to claim 1, wherein the airbag unit comprises a break guidance part that starts to break upon inflation and expansion of the bag body, and at least part of the break guidance part is provided on a surface that faces the rotation center axis line of the airbag unit.
4. The steering apparatus according to claim 1, wherein the airbag unit has an attachment shaft that extends in a direction substantially perpendicular to a direction directed to a driver's seat and is attached to the frame fixation part by the attachment shaft.
5. The steering apparatus according to claim 1, wherein the airbag unit is attached to the frame fixation part such that the airbag unit is displaceable substantially in a vertical direction or substantially in a horizontal direction and constitutes a horn operation part.
6. The steering apparatus according to claim 1, wherein the airbag unit is attached to the frame fixation part via an elastic member such that the airbag unit is displaceable, and a mass of the airbag unit and the elastic member constitute a dynamic damper.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0022]
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[0024]
[0025]
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[0028]
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[0037]
DESCRIPTION OF EMBODIMENTS
[0038] Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the embodiments described below, common parts are denoted by the same reference numerals, and redundant descriptions are omitted.
First Embodiment
[0039] First, a first embodiment shown in
[0040]
[0041] The steering apparatus 10 includes: a steering wheel 11 that has a substantially annular shape and that is operated and rotated by a driver; a support frame 12 that rotatably supports the steering wheel 11; a fixation stay 13 (refer to
[0042]
[0043] As shown in
[0044] An outer diameter of the ring gear 19 is formed to be substantially the same as a maximum outer diameter of the two wheel half bodies 17a, 17b. An inner diameter of the ring gear 19 is set to be larger than a minimum inner diameter of the two wheel half bodies 17a, 17b. An opening part 20 that opens radially inward is formed in an annular shape between the ring gear 19 and the two wheel half bodies 17a, 17b.
[0045] A pair of paddle levers 40 by which the driver can perform an operation of changing the speed of the vehicle while keeping a state of gripping the steering wheel 11 is attached to the steering wheel 11 (not shown in the drawings other than
[0046] The support frame 12 is formed of a plate material (metal plate) having a substantially annular shape. The support frame 12 includes a ring part 12a having a substantially annular shape and a protrusion piece 12b (protrusion part) having a substantially rectangular shape and protruding radially inward from a portion (lower region) of an inner circumferential edge section of the ring part 12a. A first gear accommodation hole 21 having a large diameter is formed in a region spanning the ring part 12a and the protrusion piece 12b. A second gear accommodation hole 22a having a small diameter and a third gear accommodation hole 22b having a small diameter are formed at two positions adjacent to the first gear accommodation hole 21 of the protrusion piece 12b. The second gear accommodation hole 22a and the third gear accommodation hole 22b communicate with the first gear accommodation hole 21. A cutout part 23 through which part of the first gear accommodation hole 21 opens to an outer circumferential side of the ring part 12a is provided in an area of an outer circumferential surface of the ring part 12a in which the protrusion piece 12b is provided. The cutout part 23 opens, by a predetermined width, part of the first gear accommodation hole 21 along a circumferential direction of the ring part 12a.
[0047] A first gear 24 having a large diameter is rotatably accommodated in the first gear accommodation hole 21. The first gear 24 includes an outer tooth 24a on an outer circumferential surface of the first gear 24. The outer tooth 24a of the first gear 24 is exposed to an outer circumferential side of the ring part 12a through the cutout part 23 of the ring part 12a. As shown in
[0048] The ring part 12a of the support frame 12 is slidably accommodated in the opening part 20 on the inner circumferential side of the steering wheel 11. The ring part 12a rotatably supports the steering wheel 11 around a rotation center axis line o which is an axis center of the ring part 12a. The steering wheel 11 is supported coaxially with the ring part 12a. The outer tooth 24a of the first gear 24 exposed outside from the cutout part 23 of the ring part 12a is engaged with the inner tooth 19a of the ring gear 19 within the opening part 20 of the steering wheel 11. Therefore, when the steering wheel 11 is operated and rotated by the driver, the rotation of the steering wheel 11 is transmitted to the first gear 24 via the ring gear 19.
[0049] A second gear 25 having a small diameter is rotatably accommodated in the second gear accommodation hole 22a. A third gear 26 having a small diameter is rotatably accommodated in the third gear accommodation hole 22b. The second gear 25 has an outer tooth 25a, and the outer tooth 25a is engaged with the outer tooth 24a of the first gear 24. The third gear 26 has an outer tooth 26a, and the outer tooth 26a is engaged with the outer tooth 24a of the first gear 24. In the present embodiment, the output shaft 27 is integrally rotatably connected to the second gear 25.
[0050] The output shaft 27 penetrates through the instrument panel 1 and is connected to the steering mechanism 14 provided on a front lower part of the vehicle such that power is transmittable to the steering mechanism 14. Accordingly, a rotation operation force applied to the steering wheel 11 is transmitted from the ring gear 19 to the steering mechanism 14 via the first gear 24, the second gear 25, and the output shaft 27. The steering mechanism 14 steers a front wheel of the vehicle in response to a rotation force and a rotation direction of the steering wheel 11.
[0051] The third gear 26 is a gear for balancing and can be omitted. In the present embodiment, the first gear 24, the second gear 25, and the output shaft 27 constitute the mechanical operation transmission mechanism 15 (steering transmission part). The first gear 24 and the second gear 25 constitute a power transmission gear that transmits the rotation of the ring gear 19 to the steering mechanism 14.
[0052] As shown in
[0053] In the present embodiment, the fixation stay 13 (frame fixation part) and the support frame 12 are constituted of separate components; however, the fixation stay 13 (frame fixation part) and the support frame 12 can be constituted of an integral component.
[0054] The fixation stay 13 and the protrusion piece 12b of the support frame 12 joined to the fixation stay 13 are arranged at a position that is offset downward by a predetermined amount from the rotation center axis line o of the steering wheel 11. The ring part 12a of the support frame 12 is arranged on an inner side of the opening part 20 on an inner circumferential side of the steering wheel 11. Accordingly, the fixation stay 13 and the support frame 12 (the protrusion piece 12b and the ring part 12a) are arranged at a position that does not overlap with the rotation center axis line o of the steering wheel 11 in a front view of the steering wheel 11.
[0055]
[0056]
[0057] The airbag unit 16 is attached to the upper wall 13u of the fixation stay 13. As shown in
[0058] As shown in
[0059] The airbag unit 16 includes: a retainer 61 made of a metal and having an upper surface side to which the unit main body 57 described above is attached; the above-described steering pad 59 attached to the retainer 61 in a state of covering an outside of the unit main body 57; and a base plate 62 made of a metal, arranged below the retainer 61, and holding the retainer 61 such that the retainer 61 can be displaced back and forth in an up-and-down direction.
[0060] A spring (not shown) for biasing the retainer 61 upward is provided between the retainer 61 and the base plate 62. An upward displacement of the retainer 61 that holds the unit main body 57 is regulated relative to the base plate 62 by a displacement regulation part (not shown). A fixed contact point 58a is provided on the base plate 62. A movable contact point 58b is provided on the retainer 61. The fixed contact point 58a and the movable contact point 58b constitute the horn switch 58. The movable contact point 58b is in a non-contact state with the fixed contact point 58a in an initial state in which the retainer 61 is separated from the base plate 62. The movable contact point 58b comes into contact with the fixed contact point 58a when the steering pad 59 is pushed downward, and the retainer 61 approaches the base plate 62. As a result, a horn circuit (not shown) is turned on, and a horn emits an alarm sound.
[0061] A pair of support pins 63 (attachment shaft) are provided to protrude and be spaced apart from each other on a lower surface of the base plate 62. Both support pins 63 extend in a downward direction (substantially vertically downward direction) that is substantially perpendicular to a direction facing the driver's seat. Each support pin 63 is inserted into the attachment hole 55 of the upper wall 13u of the fixation stay 13 and is locked to the upper wall 13u by a snap-fit structure (not shown). Each support pin 63 is slidably inserted into the attachment hole 55. Thereby, the base plate 62 is displaceable slightly upward and downward relative to the upper wall 13u.
[0062] Three damper units 64 are attached to a lower surface of the base plate 62. Each damper unit 64 has an elastically deformable rubber-like elastic member 64a. A lower surface of the damper unit 64 is in contact with an upper surface of the upper wall 13u in a state where the base plate 62 is attached to the upper wall 13u of the fixation stay 13 via the support pin 63. Accordingly, the airbag unit 16 is supported by the upper wall 13u of the fixation stay 13 via the rubber-like elastic member 64a of the three damper unit 64. The rubber-like elastic member 64a constitutes a dynamic damper using the mass of the airbag unit 16 as a damper mass. This dynamic damper prevents vibration of the steering apparatus 10 by resonating with vehicle vibration in a predetermined frequency range.
[0063] As described above, the airbag unit 16 attached to the fixation stay 13 is positioned in an area (an area that is offset downward by a predetermined amount relative to the rotation center axis line o) that does not overlap with the rotation center axis line o of the steering wheel 11 in the front view of the steering wheel 11.
[0064] In the airbag unit 16, when an input of an impact is detected by a sensor (not shown), the inflator in the unit main body 57 is operated to inflate and expand the bag body 56. At this time, the bag body 56 breaks the break guidance part 60 on an upper surface of the steering pad 59, and initially begins to expand toward a direction (upward direction) of a rotation center axis line p on the inner circumferential side of the steering wheel 11 as shown in
[0065] In the steering apparatus 10 of the present embodiment, the fixation stay 13, the airbag unit 16, the support frame 12, and the like are not arranged in a middle area that includes the rotation center axis line o on an inner circumferential side of the steering wheel 11, and a large space that does not block a view of the driver in the instrument panel 1 direction is ensured. The space is defined as an access area A through which the instrument panel 1 is visible and operable.
[0066] In the case of the present embodiment, as shown in
[0067] Further, in the steering apparatus 10 of the present embodiment, since a steering shaft, a steering column, or the like is not present on the rotation center axis line o of the steering wheel 11, various switches S1 to S6 such as a winker switch and a wiper switch which are generally provided on the steering column or the like are provided at a front position of the instrument panel 1 as shown in
[0068] In the steering apparatus 10 having the configuration described above, when the steering wheel 11 is operated and rotated by the driver, the steering wheel 11 is rotated relative to the support frame 12 in a state of being held by the support frame 12. When the steering wheel 11 is rotated in this way, the rotation of the steering wheel 11 is transmitted to the steering mechanism 14 through the ring gear 19, the first gear 24, the second gear 25, and the output shaft 27 as the steering transmission part in this order.
[0069] At this time, the fixation stay 13 (frame fixation part) and the support frame 12 that supports the steering wheel 11 having a substantially annular shape are arranged at a position that does not overlap with the rotation center axis line o of the steering wheel 11 in a front view of the steering wheel 11. According to this configuration, a space (access area A) that does not block a view in the instrument panel 1 direction is ensured in a middle area on an inner circumferential side of the steering wheel 11. Accordingly, when the steering apparatus 10 of the present embodiment is employed, the view in the instrument panel direction is improved.
[0070] Further, in the steering apparatus 10 of the present embodiment, the airbag unit 16 is attached to the upper wall 13u of the fixation stay 13 extending substantially parallel to the rotation center axis line o at a position that is offset downward from the rotation center axis line o of the steering wheel 11. Therefore, it is possible to enlarge the width in depth in the vehicle front-to-rear direction of the airbag unit 16, and it is possible to reduce the size of a shape in a front view of the airbag unit 16 when the steering wheel 11 is viewed from the front. Accordingly, when the steering apparatus 10 of the present embodiment is employed, it is possible to enhance the degree of freedom of the shape of the airbag unit 16.
[0071] Further, in the steering apparatus 10 of the present embodiment, the airbag unit 16 attached to the fixation stay 13 is also arranged at a position that is offset downward from the rotation center axis line o of the steering wheel 11. Therefore, the airbag unit 16 also does not widely occupy a middle area on the inner circumferential side of the steering wheel 11. As a result, the view in the instrument panel direction at the inner circumferential side of the steering wheel 11 is widely ensured. Further, when the steering apparatus 10 of the present embodiment is employed, since a large access area A on the inner circumferential side of the steering wheel 11 is ensured, it is possible to easily perform visual recognition with respect to the instrument panel 1, a touch operation with respect to the display panel 30, and the like through the large access area A.
[0072] Further, in the steering apparatus 10 of the present embodiment, since the break guidance part 60 of the airbag unit 16 is provided on an upper surface that faces the rotation center axis line o, it is possible to prevent the bag body 56 of the airbag unit 16 from being rapidly expanded toward the driver's seat direction in an early stage of the start of the inflation and expansion.
[0073] Further, in the steering apparatus 10 of the present embodiment, the airbag unit 16 is attached to the fixation stay 13 (frame fixation part) by the support pin 63 (attachment shaft) that extends in a direction (substantially vertically downward direction) substantially perpendicular to a direction directed to the driver's seat. Therefore, it is possible to advantageously receive a reaction force from the bag body 56 by the support pin 63 when the bag body 56 of the airbag unit 16 is inflated and expanded toward the driver's seat direction. That is, the reaction force when the bag body 56 is inflated and expanded acts on the support pin 63 from a perpendicular direction to the shaft and is therefore rigidly received by the fixation stay 13 via the support pin 63.
[0074] Further, in the steering apparatus 10 of the present embodiment, the airbag unit 16 that is arranged to be offset from the rotation center axis line o is attached to the fixation stay 13 such that the airbag unit 16 is displaceable substantially in the vertical direction and constitutes a horn operation part. In the case of the present embodiment, since the horn operation part is constituted of the airbag unit 16 having a small shape in a front view, it is possible to improve the appearance from the outside. Specifically, in the case of the present embodiment, since the operation direction of the horn (airbag unit 16) is substantially the vertical direction, the occupant can easily perform a push-down operation from above by his/her hand, and the operability of the horn is improved.
[0075] Further, in the steering apparatus 10 of the present embodiment, the airbag unit 16 is attached to the fixation stay 13 via the rubber-like elastic member 64a such that the airbag unit 16 is displaceable, and the rubber-like elastic member 64a together with the mass of the airbag unit 16 constitutes a dynamic damper. Accordingly, when the steering apparatus 10 of the present embodiment is employed, the airbag unit 16 having a small shape in a front view can prevent vibration of the steering wheel 11.
Second Embodiment
[0076]
[0077] In the steering apparatus 310 of the present embodiment, a basic configuration is substantially similar to that of the first embodiment, but a structure of a steering wheel 311 is different from that of the first embodiment. The steering wheel 311 of the present embodiment includes a main wheel 50 having a large diameter and gripped by the driver and a supplement wheel 51 that has a small diameter, is arranged on an inner circumferential side of the main wheel 50, and is rotated integrally with the main wheel 50. The main wheel 50 and the supplement wheel 51 are formed in a substantially annular shape and are connected together via a plurality of connection pieces 52. The supplement wheel 51 is arranged coaxially with the main wheel 50 at a position that is offset frontward with respect to the main wheel 50. Although not shown in the drawings, a hazard switch, an operation switch of a navigation device, and the like can be provided on the supplement wheel 51 that is not directly gripped by the driver.
[0078]
[0079] The supplement wheel 51 is obtained by joining two supplement wheel half bodies 53a, 53b having a substantially annular shape together. A ring gear 19 is sandwiched between the two supplement wheel half bodies 53a, 53b. The ring gear 19 is fixed to an outer circumferential edge part of the two supplement wheel half bodies 53a, 53b and forms an annular opening part 20 between the ring gear 19 and an inner circumferential edge part of the supplement wheel half bodies 53a, 53b. A ring part 12a of the support frame 12 is accommodated inside the opening part 20.
[0080] The ring part 12a slidably holds the supplement wheel 51. The supplement wheel 51 and the main wheel 50 are supported by the support frame 12 rotatably around a rotation center axis line o.
[0081] The support frame 12 has a structure similar to that of the first embodiment. The support frame 12 includes the ring part 12a described above and a protrusion piece 12b (protrusion part). The first gear 24, the second gear 25, and the third gear 26 are held in an area spanning the protrusion piece 12b (protrusion part) and the ring part 12a. The first gear 24 is engaged with the internal tooth 19a of the ring gear 19, and the output shaft 27 is connected to the second gear 25. When the main wheel 50 is operated and rotated by the driver, the ring gear 19 of the supplement wheel 51 is rotated together with the main wheel 50 as indicated by an arrow in
[0082] In the case of the present embodiment, the support frame 12 and the fixation stay 13 (frame fixation part) are arranged at a position that does not overlap with the rotation center axis line o of the steering wheel 311 in the front view of the steering wheel 311. The airbag unit 16 (refer to
[0083] Accordingly, in the case of the present embodiment, a large access area A that includes a part through which the rotation center axis line o passes is ensured at an inner circumferential side of the steering wheel 311 (supplement wheel 51).
[0084] Since the basic configuration of the steering apparatus 310 of the present embodiment is substantially similar to that of the first embodiment, it is possible to obtain an advantage similar to that of the first embodiment.
[0085] However, in the steering apparatus 310 of the present embodiment, the supplement wheel 51 that is not gripped by the driver at an ordinary time is rotatably supported by the support frame 12. Therefore, even in a case where the steering wheel 11 is operated and rotated to a position across the protrusion piece 12b of the support frame 12 while keeping a state where the driver grips the main wheel 50, a finger of the driver who grips the main wheel 50 does not come into contact with the protrusion piece 12b. Accordingly, in the steering apparatus 310 of the present embodiment, there is an advantage that the rotation operation of the driver who grips the steering wheel 11 becomes easy.
Third Embodiment
[0086]
[0087] In the embodiments described above, the steering transmission part that transmits the rotation of the steering wheel to the steering mechanism of the wheel is constituted of the mechanical operation transmission mechanism. However, in the steering apparatus 410 of the present embodiment, the steering transmission part includes a steering detection section 70 that detects rotation information of the steering wheel 11 and a steering actuator 71 such as a motor that operates the steering mechanism 14 on the basis of the information detected by the steering detection part 70.
[0088] In the case of the present embodiment, the fixation stay 13 (frame fixation part) and the support frame 12 that rotatably supports the steering wheel 11 are arranged at a position that does not overlap with a rotation center axis line of the steering wheel 11 in a front view of the steering wheel 11. The fixation stay 13 extends substantially parallel to the rotation center axis line. The airbag unit 16 is attached to an upper surface of the fixation stay 13. The airbag unit 16 is arranged at a position that is offset downward from the rotation center axis line.
[0089] The steering detection section 70 can be constituted of, for example, an information reading device such as a sensor or a camera provided on the support frame 12 and a detection target provided on an inner circumferential surface of the steering wheel 11. The information read by the steering detection section 70 is input to a control apparatus (not shown), and the control apparatus controls the steering actuator 71 in accordance with steering information. The configuration of the steering detection section 70 is not limited to the above-described one, and it is possible to employ various types of devices such as a capacitance-type device, a device using a QR code (registered trademark), or a device using a bar code as long as the device can detect a rotation direction, a rotation position, an operation speed, and the like of the steering wheel 11 as an electric signal.
[0090] The steering apparatus 410 of the present embodiment has a configuration in which the steering information of the steering wheel 11 is detected by the steering detection section 70, and the steering actuator 71 is controlled on the basis of the detected information. Therefore, it is possible to enhance the degree of freedom of the arrangement of configuration components compared to a case where an operation force of the steering wheel 11 is transmitted to the steering mechanism 14 via the mechanical operation transmission mechanism. Accordingly, when the configuration of the present embodiment is employed, there is an advantage from the viewpoint of a component layout of the vehicle.
[0091] The present invention is not limited to the embodiments described above, and various design changes can be made without departing from the scope of the invention. For example, in the embodiments described above, the support pin 63 (attachment shaft) is provided to protrude on the lower surface side of the airbag unit 16, and the support pin 63 is attached to the upper wall 13u of the fixation stay 13 (frame fixation part) by a snap-fit structure; however, the support pin 63 can be attached to the fixation stay 13 by a nut or the like.
[0092] Further, in the embodiments described above, a structure is employed in which the airbag unit 16 is displaceable substantially in the vertical direction, and the steering pad 59 is pushed downward at the time of a horn operation; however, a configuration may be employed in which the airbag unit 16 is displaceable substantially in a horizontal direction, and the steering pad 59 is pushed in a vehicle frontward direction at the time of a horn operation.