Method for erecting an elevator system, and elevator system which can be adapted to an increasing building height

Abstract

A method for erecting an elevator system in an elevator shaft of a building includes performing at least one lift process to adapt a usable lift height of the elevator system to an increasing height of the building. During the lift process, a drive platform, which supports an elevator drive machine and, via a flexible support, an elevator car and a counterweight, is lifted along at least one elevator car guide rail. Prior to the lift process, the at least one elevator car guide rail is elongated in the upwards direction above the drive platform and fixed to a shaft wall of the elevator shaft by at least one auxiliary support in the region of the elongation. After the lift process, the at least one auxiliary support, which then lies below the drive platform, is replaced by a final guide rail mounting which is designed differently than the auxiliary support.

Claims

1. A method for erecting an elevator system in an elevator shaft of a building including performing at least one lift process to adapt a usable lift height of the elevator system to an increasing height of the building, the lift process including lifting a drive platform along at least one elevator car guide rail, the drive platform supporting an elevator drive machine and, via a flexible support means, an elevator car and a counterweight, the method comprising the steps of: before performing the lift process, elongating the at least one elevator car guide rail in an upwards direction above the drive platform and fixing the elongation of the at least one guide rail to a shaft wall of the elevator shaft by at least one auxiliary support; and after performing the lift process, replacing the at least one auxiliary support, which then lies below the drive platform, by a final guide rail mounting that is different than the at least one auxiliary support; wherein the final guide rail mounting has a first support element and a second support element that are fixed to the shaft wall before or after the lift process is performed at approximately a same height on opposite sides of a counterweight track and that protrude into the elevator shaft, and after the lift process is performed, connecting a cross-member that does not extend through the counterweight track at one end thereof to an end of the first support element that protrudes into the elevator shaft and at another end thereof to an end of the second support element that protrudes into the elevator shaft.

2. The method according to claim 1 wherein the at least one auxiliary support is not a movement obstacle for movement of the drive platform during the lift process when the at least one auxiliary support has fixed the elongation to the shaft wall.

3. The method according to claim 1 including moving the counterweight along the counterweight track that is arranged on a same side of the elevator car as the at least one elevator car guide rail, the final guide rail mounting fixing the at least one elevator guide rail to the shaft wall, and guiding the support means between the elevator car and the counterweight via a drive pulley of the elevator drive machine and via at least one deflecting roller supported on the drive platform, wherein the at least one deflecting roller or the drive pulley protrudes into the counterweight track.

4. The method according to claim 1 including fixing the at least one auxiliary support to the shaft wall above the drive platform prior to performing the lift process so as to extend at least partially through the counterweight track without hindering performing the lift process, and after performing the lift process, dismantling the at least one auxiliary support and replacing with the final guide rail mounting, the components of the final guide rail mounting being arranged outside of the counterweight track but at least partially inside a vertical projection of the drive platform.

5. The method according to claim 1 including the steps of: before performing the lift process, fixing the first support element and the second support element allocated to the final guide rail mounting to the shaft wall above the drive platform, wherein the counterweight track extends between the support elements; before performing the lift process, temporarily fixing the at least one auxiliary support directly or indirectly to the shaft wall, wherein the auxiliary support extends at least partially through the counterweight track; before performing the lift process, elongating the elevator car guide rail upwardly to the auxiliary support and fastening the elongation temporarily to the at least one auxiliary support; and after performing the lift process, integrating the cross-member that does not extend through the counterweight track into the final guide rail mounting, fastening the at least one elevator car guide rail to the cross-member, and dismantling the at least one auxiliary support.

6. The method according to claim 1 wherein the lift process includes lifting the drive platform with the elevator drive machine along the at least one elevator car guide rail, wherein the drive platform is guided on a part of the at least one elevator car guide rail that is temporarily mounted onto the at least one auxiliary support.

7. The method according to claim 1 including connecting a first counterweight guide rail to the first support element and connecting a second counterweight guide rail to the second support element, and wherein the counterweight suspended from the drive platform via the support means is guided on the first and second counterweight guide rails.

8. The method according to claim 1 wherein the at least one auxiliary support is temporarily fastened directly or indirectly to the shaft wall of the elevator shaft so as to extend out from the shaft wall substantially horizontally through a middle region of the counterweight track into the elevator shaft.

9. The method according to claim 1 including mounting the elongation of the at least one elevator car guide rail and the at least one auxiliary support from a mounting platform that is temporarily installed above the drive platform and can be lifted and lowered in the elevator shaft.

10. The method according to claim 1 including, during performing the lift process, elongating the support means from a support means reserve unit according to an additional length needed.

11. The method according to claim 1 including after performing the lift process bringing a guide rail mounting lying below the drive platform into a final state to form the final guide rail mounting by attaching the cross-member thereto, connecting the cross-member to the at least one elevator car guide rail that is arranged on a counterweight side of the elevator car, and dismantling the at least one auxiliary support that also lies below the drive platform.

12. The method according to claim 11 including performing the attaching of the cross-member, the connecting of the cross-member, and the dismantling of the at least one auxiliary support from a top of the elevator car.

Description

DESCRIPTION OF THE DRAWINGS

(1) Embodiments of the invention shall be described in further detail in the description below with reference to the accompanying drawings. In the drawings,

(2) FIG. 1 illustrates an elevator system that can be adapted to an increasing building height in an elevator shaft of a building, in a right side schematic representation corresponding to one embodiment of the invention;

(3) FIG. 2 illustrates the elevator system illustrated in FIG. 1, in a schematic representation from a front side;

(4) FIG. 3 illustrates a detail view of the elevator system before the lift process that is required for the adaptation to the building height, in front view;

(5) FIG. 4 illustrates the detail view according to FIG. 3, in plan view;

(6) FIG. 5 illustrates a detail view of the elevator system before the lift process that is required for the adaptation to the building height, in front view; and

(7) FIG. 6 illustrates the detail view according to FIG. 5, in plan view.

DETAILED DESCRIPTION

(8) FIG. 1 illustrates an elevator system 1 that can be adapted to an increasing building height in an elevator shaft 2 of a building, in a right side schematic representation corresponding to one embodiment of the invention. FIG. 2 illustrates the elevator system 1 depicted in FIG. 1, from the front side. The elevator shaft comprises two shaft walls 10, 11 that are visible in FIG. 1, and two shaft walls 12, 13 that are visible in FIG. 2.

(9) An elevator system 1 is adapted to a newly-achieved, greater height of a building currently being constructed substantially in that a drive platform 14 which has been temporarily fixed in the elevator shaft 2 and from which an elevator car 18 and a counterweight 28 have been suspended so as to enable lifting and lowering by means of support means (19, 19) is lifted over the course of a lift process to a higher building level and again temporarily fixed there, wherein the effective length of the support means is adapted during the lift process to the new lift height, and in that the elevator system is subsequently put back into operation. When the intended maximum height of the elevator system 1 has been achieved, the drive platform 14 mayif providedbe permanently fixed as an engine room bottom.

(10) FIG. 1 illustrates, by way of example, floors 4A to 4G/floor bottoms 4A to 4G pertaining thereto. In fact, a plurality of such floors may arise during the construction of the building. The floor 4G, which is depicted here as temporarily the uppermost floor and optionally is only partly built serves here to support a canopy 3 that protects the elevator shaft 2 from the effects of weather and possibly falling objects.

(11) The elevator system 1 shall be explained further hereinbelow, with reference to FIG. 1 and FIG. 2. The elevator system 1 comprises the drive platform 14, which includes an elevator drive machine 15, a support device 16 for supporting the drive platform 14 in the elevator shaft, and a canopy 17. The drive platform 14, with the elevator drive machine 15, is herein supported on the building via the support device 16, wherein the support device 16 is supported on one side in the niche 8 of the shaft wall 10 and on the other side on the floor bottom 4C. The canopy 17 serves, inter alia, to protect against falling objects.

(12) The elevator system 1 furthermore comprises an elevator car 18 and a counterweight 28, which are suspended from the drive platform 14 via support means 19, 19 and can be moved back and forth via these support means through the elevator drive machine 15 along two elevator car guide rails 41, 42, or two counterweight guide rails 38, 39. To simplify the representation, FIGS. 1 and 2 depict the elevator car guide rails 41, 42 through dashed lines, and the counterweight guide rails 38, 39 through dash-dot lines. The support means 19, 19 are led vertically upward from a support means reserve unit 20 to guide pulleys 21 that are mounted on the drive platform 14. From these guide pulleys 21, the support means 19, 19 extend vertically downward through a first support means-fixing apparatus 22 installed on the drive platform to car support rollers 23, 24 connected to the elevator car 18. The support means 19, 19 are passed through under the elevator car 18 via the car support rollers 23, 24. Then, the support means 19, 19 extend vertically upwards and run around deflecting rollers 25, a drive pulley 26 of the elevator drive machine 15, and deflecting rollers 27, 27. The support means 19, 19 are deflected to the counterweight track 44 by means of the deflecting rollers 27, 27, and guided vertically to counterweight support rollers 29, 29 connected to the counterweight 28, run around same, and extend eventually to a second support means-fixing apparatus 30, where same are connected to the drive platform 14.

(13) A lifting device 6 is arranged in the region of the upper end of the elevator shaft, at the level of the floor 4F, the lifting device having been lifted there by means of another lifting device or by means of a construction crane before a lift process. The lifting device 6 is used to lift the entire drive platform 14 with the elevator car 18 suspended therefrom and the counterweight 28 to a new level adapted to the current building height via a pulling means 6.1 in a lift process. It is mounted on a support frame 5 that is supported in a niche 7 of the shaft wall 10 and on the floor bottom 4F. Still further niches 8, 9 that can be used to support system components are provided on the shaft wall 10 in this embodiment. Instead of the niches 7, 8, 9, however, other possible forms of support would also be conceivable, e.g., support elements fastened to the shaft wall 10. Furthermore, instead of the support on the floor bottoms 4A to 4F, it would also be possible to implement support on support elements that are fixed to the shaft wall 11 that is opposite the shaft wall 10.

(14) In the above-described suspension of the elevator car 18 and the counterweight 28 from the drive platform 14, the length of the support means 19, 19 that can be used for the operational lifting of the elevator car 18 can be elongated from the support means reserve unit 20, if this is required over the course of a lift process carried out to adapt the usable lift height. To this end, the support means 19, 19 may be clamped or released by means of the first support means-fixing apparatus 22. Before a lift process, for example, the counterweight 28 is set in the lower region of the elevator shaft 2, the elevator car 18 is fixed to the drive platform 14, the brake of the elevator drive machine 15 is released, and the support means-fixing apparatus 22 is released. If, in the subsequent lift process, the drive platform 14 is being lifted with the elevator car 18 by the lifting device 6, the support means elongations required therefor are pulled out from the support means reserve unit 20. There are, however, also other manners of suspension of the elevator car 18 and the counterweight 28, such as other manners of tracking the support means 19, 19.

(15) Before a lift process in which the drive platform 14 is lifted by the lifting device 6, the lifting device 6 must be positioned and fixed sufficiently highfor example, three floors above the drive platform 14, for example, by means of another lifting device or a construction crane. Then, the drive platform 14 can be lifted to a desired position in the elevator shaft 2 and supported there. The drive platform 14 is located then, for example, two floors above the floor 4C, at which same was positioned in the initial state depicted in FIGS. 1 and 2. Thus, after the lift process, the drive platform 14 is located on the floor 4E, wherein the drive platform is supported on the one side on the floor bottom 4E and on the other side in the niche 9 of the shaft wall 10. In a lift process, however, a lift by a plurality of floors may also be performed if construction has progressed to a corresponding amount. It shall also be understood that in a lift process, the lifting of the drive platform 14 is not necessarily limited to an integer multiple of the height of one floor.

(16) It can be seen from FIGS. 1 and 2 that a mounting platform 32, which can be lifted and lowered via a pulling means 33.1 by means of a hoist 33 that can be controlled from the mounting platform is installed temporarily between the canopy of the drive platform 14 and the support frame 5 of the lifting device 6. This mounting platform 32 is used mainly as a work platform from which the elongations of the counterweight guide rails 38, 39 and the elevator car guide rails 41, 42 that are required above the drive platform 14 and auxiliary supports 43 that are being used to temporarily fix the elongation of the elevator car guide rail 41 arranged on the counterweight side of the elevator car are mounted before each lift process. The purpose and function of these auxiliary supports 43 shall be described further hereinbelow.

(17) Before and after a lift process, mounting steps are carried out in order to adjust or elongate the guide rails of the counterweight 28 and the guide rails of the elevator car 18, and therewith the liftable drive platform 14. These mounting steps shall be described in further detail hereinbelow, also with reference to FIG. 3 to FIG. 6.

(18) The elevator system 1 has, in the operational state, a plurality of guide rail mountings 35.1 to 35.9 that are attached in this embodiment to the shaft wall 12, and that, in the final state, are used both to fix two counterweight guide rails 38, 39 and to fix the elevator car guide rail 41 arranged on the counterweight side of the elevator car 18.

(19) FIG. 3 (front view) and FIG. 4 (plan view) depict a final guide rail mounting 35.5 arranged below the drive platform 14, in connection with parts of the drive platform 14 that protrude into the counterweight track 44. The final guide rail mounting 35.5 has support elements 36, 37, wherein the support element 36 is referred to here as a first support element 36 and the support element 37 is referred to here as a second support element 37. The support elements 36, 37 are configured, for example, as L-brackets, and are fastened to the shaft wall 12 of the building. A first counterweight guide rail 38 is fastened to the first support element 36. A second counterweight guide rail 39 is fastened to the second support element 37. In the final state, the guide rail mounting 35.5 also has a cross-member 40 which is connected to the support elements 36, 37, and to which the elevator car guide rail 41 arranged on the counterweight side of the elevator car 18 is fastened.

(20) FIGS. 3 and 4 show that the drive platform 14 comprises components that protrude into the counterweight track 44in particular, the deflecting rollers 27, 27 with the bearings thereof and the parts of the drive platform 14 that support sameand that, with an elevator system 1 with an elevator car guide rail 41 arranged on the counterweight side of the elevator car 18, are used to guide the support means 19, 19 so as to then extend vertically, i.e., parallel to the counterweight track 44, to the counterweight support roller 29 (not visible in FIGS. 3 and 4). Since these components protruding into the counterweight track 44which may also be present in the form of a drive pulley of the drive machine in another embodiment of the elevator systemare not avoidable, it necessarily happens that the drive platform 14 cannot be lifted past the final guide rail mountings 35.1-35.9 with the mounted cross-member 40.

(21) The solution of this problem lies in that before the lift process, the counterweight-side elevator car guide rail 41 is elongated in the upwards direction above the drive platform 14 and fixed to a shaft wall 12 of the elevator shaft 2 in the region of this elongation by means of at least one auxiliary support 43, and in that after the lift process, the at least one auxiliary support 43, which then lies below the drive platform 14, is replaced by a final guide rail mounting 35.1-35.9 that is designed differently than the auxiliary support.

(22) The final guide rail mountings 35.1-35.5 depicted below the drive platform 14 in FIG. 1 and FIG. 2 are thus only mounted or brought into the final state thereof by attachment of the cross-members 40 after the drive platform 14 has been guided past same over the course of a lift process. Preferably, this is carried out after the lift process has been completed, or after restarting of the elevator system by a technician operating from the top of the elevator car 18, which can be displaced so as to be vertically controllable.

(23) The non-final guide rail mountings 35.6-35.9 depicted above the drive platform 14 in FIG. 1 and FIG. 2 may advantageouslybut need not necessarilyalready be installed before a lift process, together with the aforementioned auxiliary supports 43 from the previously-described mounting platform 32. These non-final guide rail mountings 35.6-35.9 differ from the final guide rail mountings 35.1-35.5 in that the cross-members 40 thereof have not yet been mounted.

(24) FIG. 5 (front view) and 6 (plan view) illustrates a situation occurring before a lift process, of the drive platform 14 with the deflecting rollers 27, 27 thereof protruding into the counterweight track 44, such as is described in connection with FIGS. 3 and 4. Depicted above the drive platform 14 is one of a plurality of auxiliary supports 43 that are temporarily fastened above the drive platform 14 to the shaft wall 12 and are designed so as to be able to protrude between the aforementioned deflecting rollers 27 and 27 to the counterweight-side elevator car guide rail 41 into the drive platform without hindering the upward movement of the drive platform 14 in the lift process. Therein, the auxiliary supports 43 must be configured so as to be sufficiently stable in order to be able to adequately fix the elevator car guide rail 41 at least during the lift process. Moreover, FIG. 6 depicts one (35.6) of a plurality of guide rail mountings 35.6-35.9 that are first partially mounted above the drive platform 14, which guide rail mountings first comprise the support elements 36, 37 fastened to the shaft wall 12. These support elements are covered by the auxiliary support 43 and therefore are not visible in the associated front view (FIG. 5). Advantageously, the elongations of the counterweight guide rails 38, 39 have already been fixed to these support elements 36, 37 before the lift process. Both the support elements 36, 37 of the guide rail mounting 35.6-35.9 and at least one auxiliary support 43 are preferably mounted from the liftable and lowerable mounting platform 32. If one of the auxiliary supports is to be installed in the region of the drive platform 14 so as not to be reachable from the mounting platform 32, then this can be done from the drive platform 14. The auxiliary supports 43 are arranged so as to be approximately centered between the support element parts 36, 37 of the guide rail mountings 35. The exact position of the auxiliary support 43 arises from the predetermined position of the elevator car guide rail 41. Via the auxiliary supports 43, the elongation of the counterweight-side elevator car guide rail 41 extending upwards from the drive platform 14 is connected to the shaft wall 12. Another elevator car guide rail 42 that is schematically depicted by the dashed line 42 in FIGS. 1 and 2 is also elongated upward before the lift process. Both this elongation and the fastening of the second elevator car guide rail 42 to the shaft wall 13 may also be performed from the liftable and lowerable mounting platform 32.

(25) To carry out the lift process, the drive platform 14 is lifted with the elevator car temporarily connected to the latter by the lifting device 6 via the pulling means 6.1. Herein, additional support means is also simultaneously released from the support means reserve unit 20. During the lifting, the drive platform 14 is guided on the elevator car guide rails 41, 42, which have been elongated before the lift process and on which the elevator car 18 is also guided. In particular, the deflecting rollers 27, 27 and the components of the drive platform 14 that support these deflecting rollers protrude herein into the counterweight track 44, which extends upward between the support elements 36, 37 of all of the guide rail mountings 35.1 to 35.9. The deflecting rollers 27, 27 can be prevented from colliding with the guide rail mountings 35.5 to 35.9 in that the cross-members 40 are not yet mounted onto the aforementioned guide rail mountings, and the auxiliary supports 43 fixing the counterweight-side elevator car guide rail 41 are designed and positioned so as to allow for being guided through between the deflecting rollers 27 or the components of the drive platform 14 that support same. After the drive platform 14 has been lifted far enough upward and fixed, and the elevator system has been made operational again, the cross-members 40 are mounted from the top of the vertically displaceable elevator car 18, on the one hand at the end 45 of the first support element 36, and on the other hand at the end 46 of the second support element 37 of the respectively associated guide rail mountings now lying below the drive platform, and are therewith integrated thereinto so that now the guide rail mountings 35.1-35.8 are now in the final state. Then, the elevator car guide rail 41 is definitively fixed to the cross-members and the auxiliary supports 43 are dismantled.

(26) In this embodiment, the drive platform 14 is supported at the height of the floor 4E after the lift process has been carried out. The support device 16 of the drive platform 14 may have extendable and retractable arms therefor. With further construction progress result in additional floors of height, the canopy 3 is fitted accordingly further upward. Then, the lifting device 6 is moved further upwards, too. Then, another lift process can be carried out for the drive platform 14. When the building has been finished, it would also possible for the drive platform 14 to be used directly in order to form a sort of engine room bottom. There are also, however, other conceivable solutions with which the drive platform 14 is removed completely or partially.

(27) In this embodiment, an elevator car door 55 is located on the front side 54 of the elevator car 18. The counterweight track 44 is located on the doorless lateral side 56 of the elevator car 18, along which the support means 19, 19 are also guided. Also provided is another doorless lateral side 57 which faces away from the doorless lateral side 56 and along which the support means 19, 19 are also guided. The back side, facing away from the front side 54, is also available in this embodiment for installation of an elevator car door there.

(28) In this embodiment, the elevator car guide rail 41 is connected to the cross-member 40 formed as an angle profile. Other kinds of fastening are also conceivable, however. Furthermore, the support elements 36, 37 may also be connected indirectly to the shaft wall 12. It is also conceivable to provide a support construction to which elements in the elevator shaft 2 can be fastened. A supporting shaft wall 12 is then optionally not necessary.

(29) The invention is not limited to the embodiment described.

(30) In accordance with the provisions of the patent statutes, the present invention has been described in what is considered to represent its preferred embodiment. However, it should be noted that the invention can be practiced otherwise than as specifically illustrated and described without departing from its spirit or scope.