Ball-and-socket joint puller

Abstract

A dismounting tool for disengaging ball joint connections on suspension and steering assemblies is disclosed. The dismounting tool comprises an actuator having two receiving portions, where the actuator is operable to force two receiving portions towards each other along an actuation axis. The dismounting tool further comprises a first tool member having an anvil portion with an engaging surface and a second tool member having a bifurcated portion with a supporting surface. Each of the tool members comprises a through hole and are detachably mounted to a respective receiving portion such that the through holes are arranged coaxially about the actuation axis such that the engaging surface faces the supporting surface. The actuator is, upon actuation, configured to move the two tool members towards each other along the actuation axis.

Claims

1. A dismounting tool for disengaging ball joint connections on suspension and steering assemblies, said dismounting tool comprising: an actuator comprising a first receiving portion and a second receiving portion, said actuator being operable to force said first and second receiving portions towards each other along an actuation axis of the actuator; a first tool member comprising an anvil portion with an engaging surface; a second tool member comprising a bifurcated portion with a supporting surface; wherein each of said first tool member and said second tool member comprises a through hole, and wherein said first tool member and said second tool member are detachably mounted to said first receiving portion and said second receiving portion such that said through holes are arranged coaxially about said actuation axis, and such that said engaging surface faces said supporting surface; and wherein, upon actuation, said actuator is configured to move said first and second tool members towards each other along said actuation axis.

2. The dismounting tool according to claim 1, wherein each of said first receiving portion and said second receiving portion is provided with a shoulder section for preventing said first and second tool members from moving away from each other when the first and second tool members are attached to said actuator.

3. The dismounting tool according to claim 2, wherein each of said first and second tool members further comprises a fastening element for securing said first and second tool members to said first receiving portion and said second receiving portion.

4. The dismounting tool according to claim 1, wherein said first tool member and said second tool member are interchangeably and detachably mounted to said first receiving portion and said second receiving portion.

5. The dismounting tool according to claim 1, wherein said anvil portion is a first anvil portion and said engaging surface is a first engaging surface, and wherein said first tool member comprises a second anvil portion having a second engaging surface, the second anvil portion being arranged on an opposite side of the through hole of the first tool member relative to the first anvil portion.

6. The dismounting tool according to claim 5, wherein said first tool member is rotatable about said actuation axis such that it is attachable to either one of said first receiving portion and said second receiving portion in two operating positions.

7. The dismounting tool according to claim 5, wherein said first engaging surface and said second engaging surface are provided at different heights relative to each other along said central axis.

8. The dismounting tool according to claim 1, wherein said bifurcated portion is a first bifurcated portion and said supporting surface is a first supporting surface, and wherein said second tool member further comprises a second bifurcated portion having a second supporting surface, the second bifurcated portion being of a different dimension than said first bifurcated portion and arranged on an opposite side of the through hole of the second tool member relative to the first bifurcated portion.

9. The dismounting tool according to claim 8, wherein said second tool member is rotatable about said actuation axis such that it is attachable to either one of said first receiving portion and said second receiving portion in two operating positions.

10. The dismounting tool according to claim 1, wherein each of the first and second tool members comprises an anvil portion and a bifurcated portion, and wherein each of the first and second tool members is rotatable about said actuation axis such that it is attachable to a respective one of said first receiving portion and said second receiving portion in two operating positions.

11. The dismounting tool according to claim 1, wherein each engaging surface and each supporting surface is slanted inwardly towards each other when the first and second tool members are attached to said actuator.

12. The dismounting tool according to claim 1, wherein said actuator is a hydraulic cylinder and said actuation axis is a central axis of said hydraulic cylinder.

13. The dismounting tool according to claim 12, wherein said hydraulic cylinder comprises: a piston part comprising said first receiving portion, and a cylinder housing comprising said second receiving portion and an inlet for receiving hydraulic fluid.

14. The dismounting tool according to claim 12, wherein said piston part extends distally from said cylinder housing, and wherein said first receiving portion is provided at a distal end portion of said piston part.

15. The dismounting tool according to claim 12, wherein said piston part further comprises a removable cylindrical adapter defining said first receiving portion; wherein an outer diameter of said cylindrical adapter part is substantially the same as the diameter of the second receiving portion for interchangeably receiving either one of said first and second tool.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) For exemplifying purposes, the invention will be described in close detail in the following with reference to embodiments thereof illustrated in the attached drawings, wherein:

(2) FIG. 1 is a partly exploded perspective view illustration of a dismounting tool in accordance with an embodiment of the present invention;

(3) FIG. 2 is a partly exploded perspective view illustration of a dismounting tool in accordance with an embodiment of the present invention;

(4) FIG. 3 is a side view of the dismounting tool illustrated in FIG. 2;

(5) FIG. 4 is a cross-sectional view of the dismounting tool illustrated in FIG. 1;

(6) FIG. 5 is a partly exploded perspective view illustration of a dismounting tool in accordance with an embodiment of the present invention;

(7) FIG. 6 is a partly exploded perspective view illustration of a dismounting tool in accordance with another embodiment of the present invention;

(8) FIG. 7 is a cross-sectional view of the dismounting tool illustrated in FIG. 6;

(9) FIG. 8 is a side view illustration of a dismounting tool in accordance with an embodiment of the invention next to a ball joint connection;

(10) FIG. 9 is a side view illustration of a dismounting tool from FIG. 8 arranged to disengage the ball joint connection;

(11) FIG. 10 is a side view illustration of a dismounting tool from FIGS. 8 and 9 after actuation when the ball joint connection has been disengaged.

DETAILED DESCRIPTION

(12) In the following detailed description, some embodiments of the present invention will be described. However, it is to be understood that features of the different embodiments are exchangeable between the embodiments and may be combined in different ways, unless anything else is specifically indicated. Even though in the following description, numerous specific details are set forth to provide a more thorough understanding of the present invention, it will be apparent to one skilled in the art that the present invention may be practiced without these specific details. In other instances, well known constructions or functions are not described in detail, so as not to obscure the present invention. Like reference characters refer to like elements throughout.

(13) FIG. 1 shows a partly exploded perspective view of a dismounting tool 1 for disengaging ball joint connections on suspension and steering assemblies, in accordance with an embodiment of the invention. The dismounting tool 1 comprises an actuator, here in the form of a hydraulic cylinder 2. The actuator 2 has a first receiving portion 3 and a second receiving portion 4. The first receiving portion is in the illustrated embodiment represented by two separate parts of the actuator 2 due to the partly exploded perspective. In more detail, the first receiving portion 3 is in the form of a piston part 21 (may also be referred to as a piston rod) of the hydraulic cylinder, the piston part comprising a removable cylindrical adapter 22 which can be threaded onto a threaded portion of a piston part 21. The actuator 2 is operable to force the two receiving portions 3, 4 towards each other along an actuation axis 101 of the actuator. The phrase force the two receiving portions towards each other does not necessarily mean that both receiving portions must be moved, it is also considered to encompass a scenario in which one of the portions is held in a static position while the other portion is brought closer. In the present embodiment illustrated in FIG. 1, the second receiving portion 4 which is arranged on the cylinder housing 23 of the hydraulic cylinder will be held still while the piston rod 21 is withdrawn into the cylinder housing 23 upon actuation whereby the first receiving portion 3 will be brought closer to the second receiving portion 4.

(14) Accordingly, the dismounting tool 1 is assembled by removing the cylindrical adapter part 22 from the piston part 21, arranging one of the tool members 5, 8 on the second receiving portion 4 (on the cylinder housing), arranging the other one of the tool members 8, 5 on the cylindrical adapter part 22 and then mounting the cylindrical adapter part 22 (together with the attached tool member) onto the piston part 21. In an alternative embodiment (not shown), the piston part 21 may be provided with a threaded hole at a distal end thereof whereby one of the tool members 5, 8 can be arranged on the second receiving portion 4 after which the other one of the tool members 8, 5 is arranged on the first receiving portion 3. Subsequently, a cap or the like may be fixed to the distal end of the piston part 21 by threading it into the threaded hole of the piston part, where the cap can act as a stop or shoulder section preventing the tool member attached to the first receiving portion from being pulled off in a distal direction (away from the second receiving portion 5).

(15) The dismounting tool 1 further has a first tool member 5 and second tool member 8. The first tool member has two anvil portions 6a, 6b, each having an engaging surface 7a, 7b. The two anvil portions are located on opposite sides of a through hole 11 of the first tool member 5. Analogously, the second tool member 8 has two bifurcated portions 9a, 9b, each with a corresponding supporting surface 10a, 10b. The bifurcated portions 9a, 9b are arranged on opposite sides of the through hole of the second tool member 8. The two tool members 5, 8 are detachably mounted to the first and second receiving portions 3, 4 such that each tool member 5, 8 is arranged coaxially about the actuation axis 101 of the actuator 2. Thus, each receiving portion 3, 4 has a generally cylindrical outer shape which matches the through hole of each tool member 5, 8. The two tool members 5, 8 are furthermore mounted to the receiving portions 3, 4 such that the engaging surfaces 7a, 7b face towards a corresponding supporting surface 10a, 10b. Thereby, upon actuation, the actuator 2 is configured to move the first and second tool members 5, 8 towards each other along the actuation axis 101, thereby reducing the distance between the engaging surfaces 7a, 7b and the supporting surfaces 10a, 10b. The actuation axis 101 extends through the center of the actuator 2 along its central elongated axis.

(16) Further, each of the receiving portions 3, 4 is provided with a shoulder section for preventing the first and second tool members 5, 8 from moving away from each other when they are mounted to the actuator 2. The first receiving portion 3 has a shoulder section 12a provided on a distal end (i.e. in a direction away from the second receiving portion 4) of the cylindrical adapter 22. While the second receiving portion 4 has a shoulder section (e.g. ref. 12b in FIG. 3) provided at a proximal end (in a direction away from the first receiving portion 3) of the second receiving portion 4. The terms distal and proximal in reference to the dismounting tool 1 and the actuator 2 are more explicitly indicated by arrows 61 and 62 respectively in FIG. 4.

(17) Still further, each of the first and second tool members 5, 8 comprises a spring loaded fastening element 13, here in the form of spring loaded ball plunger, for securing the tool members 5, 8 to the receiving portions 3, 4. The spring loaded ball engages a matching groove or recess 14a, 14b in the first and second receiving portions (the groove 14b of the second receiving portion is indicated in FIG. 4).

(18) The first and second tool members 5, 8 are interchangeably attachable to either one of the first and second receiving portions 3, 4. As illustrated in FIG. 2, the tool members 5, 8 have switched places as compared to FIG. 1, and the first tool member 5 is detachably mounted to the second receiving portion 4 while the second tool member 8 is to be detachably mounted to the first receiving portion 3. Moreover, as mentioned, the first tool member 5 and the second tool member 8 are provided with two anvil portions 6a, 6b and two bifurcated portions 9a, 9b, respectively, and each tool member 5, 8 is rotatable about the actuation axis 101 such it is attachable to either one of the first and second receiving portions in two operating positions. More specifically, since the first anvil portion 6a is structurally different from the second anvil portion 6b (engaging surfaces 7a, 7b at different heights/levels relative to the actuation axis) and the first bifurcated portion 9a is structurally different from the second bifurcated portion 9b (different dimensions), the dismounting tool 1 can be set in four different configurations/settings by twisting the tool members 5, 8 about the actuation axis 101 and by switching positions of the tool members 5, 8.

(19) In more detail, by having the tool members 5, 8 interchangeably attachable to the actuator 2, the actuator 2 can be used in two opposite orientations relative to a ball joint connection. This is advantageous in situations where space may be limited on one side of the ball joint connection, wherefore the dismounting tool 1 cannot be properly positioned relative to the ball joint connection due to the protruding cylinder housing 23. Thus, by switching the position of the tool members 5, 8 the dismounting tool 1 may be adapted to the situation for the specific vehicle that is to be operated on.

(20) The difference between the two anvil portions 6a, 6b is furthermore elucidated in FIG. 3 which is a side view illustration of the dismounting tool in FIG. 2. The first and second engaging surfaces 7a, 7b are here arranged at different heights 41, 42 relative to the actuation axis 101. This makes the dismounting tool 1 compatible with a wider range of ball joint connections, thus making the dismounting tool 1 more universal and user friendly (due to easy reconfiguration). Furthermore, each engaging surface 7a, 7b and each supporting surface 10a, 10b is slanted inwardly towards each other, as indicated by the angles 31-34. The engaging and supporting surfaces may be slanted inwardly by an angle in the range of 1 to 15. This surface configuration (the slanting) reduces the risk of the tool sliding out of engagement with the ball joint connection during use due to the high pressing forces being applied in such operations, thereby reducing the risk of damaging vehicle components or injuring operators. In more detail, when the dismounting tool 1 is used and pressure is applied to the ball joint connection, the anvil portion 6 and the bifurcated portion 9 of the first and second tool member 5, 8 respectively, may bend away from each other which increases the risk of the tool sliding away from the ball joint connection. Thus, by making the engaging surfaces 7 and the supporting surfaces 10 slanted inwardly, some of the bending may be counter-acted and the contact area between the tool members 5, 8 and the ball joint connection can be maintained at a sufficient level. This is further elucidated in FIG. 10 which shows the dismounting tool 1 in use and how the pressing force causes the tool members to bend away from each other.

(21) FIG. 4 is a cross-sectional view of the dismounting tool 1 illustrated in FIG. 1, where the cross-section is taken along the actuation axis 101 of the actuator 2. As compared to the dismounting tool in FIG. 3, the first and second tool members 5, 8 have switched place again. Moreover, the actuator 2, here in the form of a hydraulic cylinder having a piston part 21 and a cylinder housing 23 with an inlet 51 for receiving hydraulic fluid. The hydraulic cylinder 2 is a single-acting hydraulic cylinder, such that, when it is actuated, i.e. when hydraulic fluid is injected into the inlet 51, the piston part (piston rod) 21 is pulled into the cylinder housing 23, thereby moving the two tool members 5, 8 closer to each other. The hydraulic cylinder 2 has a return spring arranged in the proximal end of the cylinder housing 23 forcing the piston rod 21 in a distal direction towards its expanded nominal state.

(22) Moreover, the hydraulic cylinder 2 is preferably arranged such that the maximum axial length of the (distally) protruding portion of the piston rod 21 is less than or equal to the distance between the distal end of the cylinder housing 23 and an internal seal or packing 17 of the cylinder housing 23. The seal or packing being arranged to seal the internal cavity of the cylinder housing 23 such that hydraulic fluid does not leak out to the environment. This increases the robustness of the tool since the protruding portion of the piston rod 21 (which is prone to external wear and tear in the form of cuts, cracks, dirt, etc.) then is kept from ever coming in contact with and thereby damaging the inner seals or packings 17. Accordingly, the protruding portion of the piston rod 21 is to be understood as the portion of the piston rod 21 that is visible when the hydraulic cylinder 2 is in its most expanded state (nominal state). More specifically, it is the distance between the distal end of the cylinder housing and the closest internal seal or packing 17 of the cylinder housing 23 that is most relevant. Stated differently, the cylinder housing 23 comprises a protecting portion 25 arranged distally from the second receiving portion 4. The additional length of cylinder housing 23 provided by the protecting portion 23 provides not only the required distance between the distal end of the cylinder housing and the internal seals 17, but also stability to the hydraulic cylinder 2 by reducing the risk of bending the piston rod 21 during use.

(23) Further, FIG. 5 is a partly exploded perspective view of a dismounting tool in accordance with another embodiment of the present invention. Here, each tool member 5, 8 is provided with both an anvil portion 6a, 6b and a bifurcated portion 9a. 9b. Accordingly, in order to be able to arrange the cylinder housing 23 of the hydraulic cylinder 2 on either side a ball joint connection, one does not need to switch the position of the two tool members 5, 8, but merely twist both of the tool members 180 relative to the actuation axis 101 (or rotate the whole tool 180 about the actuation axis 101 if applicable). The trade-off in comparison to the embodiments discussed in reference to the previous figures being in that there are less possible configurations/settings available. Thus, the tool members 5, 8 need not be interchangeably attachable to the actuator in order to provide versatility in terms of the placement of the cylinder housing 23 of the hydraulic cylinder relative to a ball joint connection during use.

(24) FIG. 6 is a partly exploded perspective view of a dismounting tool in accordance with another embodiment of the present invention. Here, each of the tool members 5, 8 comprises an alternative fastening means, in the form of a clamping ring 15a arranged in a matching groove 16a provided at an interior surface of the cylindrical portion which defines the through hole 11 of each tool member. This is further elucidated in FIG. 7 which shows a cross-sectional view of the dismounting tool in FIG. 6, the cross-section being taken along the central axis (actuation axis) of the hydraulic cylinder 2. In FIG. 7, the clamping ring 15b of the second tool member 8 is shown.

(25) FIGS. 8-10 schematically illustrate side view perspectives of a dismounting tool 1 being used for disengaging a ball joint connection 10 in a vehicle according to an embodiment of the invention. In FIG. 8 a dismounting tool 1 is provided and aligned with a ball joint connection 10 of a vehicle (a portion of a vehicle axis being indicated in the drawing). As previously discussed, it may be desirable to arrange the cylinder housing 23 of the hydraulic cylinder 2 on the other side of the ball joint connection 10 (protruding downwards instead of upwards as in the figure). Accordingly, by switching the positions of the two tool members 5, 8 the dismounting tool may be used with the cylinder housing 23 pointing downwards instead.

(26) Further, in FIG. 9 the dismounting tool 1 has been brought in contact with the ball joint connection 10 such that a bifurcated portion of the second tool member 8 is arranged around the conical/tapered portion of ball joint component in order to abut against the steering knuckle in order to act as a counter hold when the anvil portion of the first tool member 5 presses the ball joint out of the socket. Next as illustrated in FIG. 10, upon actuation of the actuator 2, the two tool members 5, 8 are moved towards each other (as indicated by arrows F) along the actuation axis 101, whereby the tapered portion of the ball joint component is pressed out of the steering knuckle socket. Moreover, due to the relatively large pressing forces required to disengage the ball joint connection 10 the anvil portion and bifurcated portion of each respective tool member 5, 8 is bent outwardly away from the other, as indicated by the arrows in the figure. Thus, as previously discussed, by having each engaging surface and each supporting surface slanted inwardly towards each other, as indicated by the angles 31-34 in FIGS. 3, 4 and 7, there is an increased probability that the engaging surface and the supporting surface, in use, will be parallel with the contact surfaces (of the ball joint connection) they are brought in engagement with, therefore reducing the risk of the dismounting tool sliding away or losing grip.

(27) The invention has mainly been described above with reference to a few embodiments. However, as is readily appreciated by a person skilled in the art, other embodiments than the ones disclosed above are equally possible within the scope of the invention, as defined by the appended claims. For example, in the illustrated embodiments the actuator has been a hydraulic cylinder, however, the skilled person readily realizes that other actuators such as electric or pneumatic actuators are feasible. In the claims, any reference signs placed between parentheses shall not be construed as limiting to the claim. The word comprising does not exclude the presence of other elements or steps than those listed in the claim. The word a or an preceding an element does not exclude the presence of a plurality of such elements.