Device for transmitting a movement and a force between two zones that are insulated from one another
10807858 ยท 2020-10-20
Assignee
Inventors
Cpc classification
B81B2201/0257
PERFORMING OPERATIONS; TRANSPORTING
H04R31/00
ELECTRICITY
B81B3/0021
PERFORMING OPERATIONS; TRANSPORTING
B81B2203/058
PERFORMING OPERATIONS; TRANSPORTING
B81B2203/0127
PERFORMING OPERATIONS; TRANSPORTING
International classification
H04R31/00
ELECTRICITY
B81B3/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A device transmits a movement and a force between a first zone and a second zone which are insulated from one another in a sealed manner. The device includes a planar support, a transmission element that is rotatably movable with respect to the support by a pivot joint having an axis of rotation that is parallel to a plane of the support, an opening in the support through which the transmission element passes and level with which the pivot joint is positioned. The transmission element includes at least one first transmission arm on one side of the plane of the support and one second transmission arm on the other side of the plane of the support, and sealed insulation positioned in the opening, such that it insulates the first zone from the second zone in a sealed manner and allows the rotational movement of the transmission element.
Claims
1. A transmission device for a microelectromechanical system, said transmission device being able to transmit a movement and a force between a first zone and a second zone sealingly insulated from each other, said transmission device comprising: a support extending in a plane; a transmission element rotatably movable with respect to the support by a pivot hinge with an axis of rotation parallel to the support plane, said transmission element comprising at least one first transmission arm on one side of the support plane in one of the first and second zones and a second transmission arm on the other side of the support plane in the other of said first and second zones; an aperture in the support through which the transmission element passes and at which the pivot hinge is disposed; and a sealed insulation device disposed in the aperture, such that the sealed insulation device sealingly insulates the first zone from the second zone and they allow the rotational movement of the transmission element.
2. The transmission device according to claim 1, wherein the sealed insulation device comprises an elastically deformable membrane which is tensioned between a rim of the aperture and the transmission element.
3. The transmission device according to claim 2, wherein the sealed insulation device comprises mechanical reinforcements on at least one of the faces of the membrane.
4. The transmission device according to claim 1, wherein the pivot hinge comprises one blade or several aligned blades extending between the transmission element and an edge of the aperture and able to be torsionally deformed.
5. The transmission device according to claim 4, wherein the blade(s) has (have) a dimension along a direction orthogonal to the support plane such that the blade(s) offer(s) a rigidity in the off-plane direction limiting off-plane movements of the transmission element.
6. The transmission device according to claim 1, wherein the transmission element comprises at least one transmission shaft connecting the first and second transmission arms, said transmission shaft extending in a direction orthogonal to the support plane on either side of the sealed insulation device.
7. The transmission device according to claim 6, wherein the pivot hinge comprises one blade or several aligned blades extending between the transmission element and an edge of the aperture and able to be torsionally deformed, and wherein the blade(s) is (are) connected to the transmission shaft and the assembly formed by the transmission shaft and the first and second transmission arms is a rigid assembly.
8. The transmission device according to claim 6, wherein the transmission element comprises several transmission shafts configured to be translationally moved along a direction orthogonal to the support plane.
9. The transmission device according to claim 8, wherein each of the first and second transmission arms is hinged to each transmission shaft by a hinge allowing a rotation and a translation and in which the blade(s) is (are) mechanically connected to one of the first and second transmission arms.
10. The transmission device according to claim 9, wherein for each transmission shaft, the hinge allowing a rotation and a translation of said transmission shaft comprises one or more coupling blades.
11. The transmission device according to claim 1, wherein at least one of the first and second zones form a controlled atmosphere chamber.
12. The transmission device according to claim 1, comprising an element movable relative to the support such as a piston or a membrane able to apply a movement and a force to the transmission element in the first zone.
13. The transmission device according to claim 1, comprising, in the second zone, a sensor for measuring the movement of and/or the force applied to the transmission element in the first zone and/or an actuator.
14. The transmission device according to claim 13, comprising, in the second zone, at least one electrode secured to the transmission element and at least one counter-electrode forming the sensor for measuring the movement of and/or the force applied to the transmission element in the first zone and/or an actuator.
15. A system comprising: at least one of the transmission device according to claim 12 forming a differential pressure sensor.
16. A system comprising: at least one of the transmission device according to claim 13 forming a differential pressure sensor.
17. The system according to claim 15, further comprising an element movable relative to the support such as a piston or a membrane able to apply a movement and a force to the transmission element in the first zone, said system forming a microphone, wherein the piston or the membrane comprises a face subjected to an environment the pressure variations of which are desired to be detected and a face subjected to a reference pressure.
18. The system according to claim 16, further comprising an element movable relative to the support such as a piston or a membrane able to apply a movement and a force to the transmission element in the first zone, said system forming a microphone, wherein the piston or the membrane comprises a face subjected to an environment the pressure variations of which are desired to be detected and a face subjected to a reference pressure.
19. A system comprising: the transmission device according to claim 13; an element movable relative to the support, the element including a piston or a membrane able to apply a movement and a force to the transmission element in the first zone, said system forming a loudspeaker, wherein the piston or membrane is to be moved to emit a sound.
20. A method for manufacturing the transmission device according to claim 1, comprising, from a stack comprising a substrate, a first sacrificial layer, a sandwich layer for forming the sealed insulation means, a second sacrificial layer: a) structuring the layers so as to have access to the substrate, b) forming a thick layer on the second sacrificial layer and in contact with the substrate, c) forming one of the transmission arms, d) at least partially removing the second sacrificial layer, e) bonding a cap on the thick layer, f) turning over the assembly, g) forming the other transmission arm, and h) at least partially removing the first sacrificial layer so as to release the sandwich layer.
21. The method according to claim 20, the transmission element further comprising at least one transmission shaft formed at least partly during step c) and at least partly during step g).
22. The method according to claim 20, wherein step c) is achieved by structuring the thick layer and step g) is achieved by structuring the substrate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention will be better understood based on the description that follows and the appended drawings in which:
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DETAILED DISCLOSURE OF PARTICULAR EMBODIMENTS
(16) In the present application, a microelectronic system comprises one or more devices of the microelectromechanical system type and/or one or more devices of the nanoelectromechanical system type.
(17) In the description that follows, the device will be described in an application to microphones, but this application is not restrictive and other exemplary applications will be given in the following.
(18) The terms upper and lower and on and below are used to describe locations within the context of the representations of the drawings and are in no way limiting.
(19) In
(20) The measurement chamber 6 is defined by the plate, the support and a sealed insulation element 16 such that the internal environment of the measurement chamber is insulated.
(21) The device comprises a package 2, a measurement membrane 4 in contact with the external environment a variation in acoustic pressure of which is desired to be measured, a measurement chamber 6 insulated from the external environment and mechanical transmission means 8 between the external environment and the measurement chamber 6.
(22) The package 2 comprises for example a support 10 and a plate 12 extending in a plane P and disposed on the support 10.
(23) The plate 12 comprises a first aperture 14 closed by the membrane 4. In the example represented, the first aperture 14 is of a circular shape but this shape is in no way limiting. It could be of a square, rectangular shape or another shape. The membrane 4, the plate 12, the support 10 and a bottom 13 delimit two volumes.
(24) The membrane can be subjected to a pressure difference between both volumes. Thereby, the device forms a static differential pressure sensor.
(25) A dynamic differential pressure sensor can for example be made by making a hole in the membrane, such that at a low frequency, pressures in both volumes balance and in case of a high frequency variation, pressures in both volumes have no time to balance, allowing the detection of this high frequency pressure variation.
(26) If one of the volumes is closed, a microphone can be made. For example, the closed volume can be made with a cap bonded to the plate 12 and defining a large reference volume.
(27) The plate 12 comprises a second aperture 18 opening into the measurement chamber. The second aperture 18 is partly closed by the sealed insulation element 16. The insulation element 16 is further elastically deformable so as not to oppose to the rotation of the transmission means, but to limit their in-plane movement as will be described in the following.
(28) In the case of a microphone and of a vacuum measurement chamber, the sealed insulation element is configured to withstand a pressure difference of about 10.sup.5 Pa.
(29) The transmission means comprise a transmission element extending at rest along an axis X and rotatably hinged by a pivot hinge 22 to the package 2. In this example, the transmission element is rigid or not much deformable.
(30) The transmission element 20 comprises a first transmission arm 20.1 disposed in the external environment and a second transmission arm 20.2 disposed in the measurement chamber. In this example, both transmission arms 20.1, 20.2 are aligned with each other.
(31) In the example represented, the first transmission arm 20.1 and the second transmission arm 20.2 are rigidly connected through a central portion 20.3, called a transmission shaft. In the example represented, the transmission shaft 20.3 is of a circular cross-section cylindrical shape whose dimension along the axis Z is substantially equal to that of the plate.
(32) Also in the example represented, the first transmission arm 20.1 and the second transmission arm 20.2 are disposed in two distinct planes, the first transmission arm 20.1 being located above the sealed insulation element 16 and the second transmission arm being located below the sealed insulation element 16.
(33) The transmission arm 20.3 passes through the sealed insulation element 16.
(34) In the example represented, the first transmission arm 20.1 is connected to a first zone of the side face of the transmission shaft 20.3 and the second transmission arm 20.2 is connected to the transmission shaft in a second zone of its side face, diametrically opposite to the first zone.
(35) The free end of the first transmission arm 20.1 is connected to the membrane 4 through a hinge 21 transmitting the movement along the direction Z while allowing rotation about the axis Y and translation along axis X. In the example represented, two blades 23 parallel to axis Y are torsionally deformable.
(36) It could be contemplated to implement several transmission arms each connected through a link to a same membrane, each transmission arm would then be hinged to the plate 12. Each transmission arm could enable the membrane movement to be detected. By recovering strains at several places of the membrane, making the membrane can be facilitated. Conversely, the device could comprise several membranes connected to a single transmission arm.
(37) In the example represented, the membrane 4 is deformable and is suspended to the edge of the first aperture 14. It is deformed under the effect of the pressure variation. The reference volume can be connected externally through a small hole which could be located in the membrane or in another wall of the reference volume.
(38) In another exemplary embodiment, the membrane could be replaced by a rigid piston 4. The piston would be for example cut out and/or rigidified by one or more reinforcements. For example, the piston could advantageously comprise a rigidification structure of a fine layer collecting the pressure difference throughout the surface. An example is for example shown in
(39) The piston is connected to the plate 12 by connecting elements 25, which enable the piston to be moved in an off-plane direction. The connection elements comprise for example a beam connected to the plate and to the piston by deformable blades. In the example represented, four connection elements 25 disposed in the centre of each piston edge are implemented. The transmission element is not represented. In this representation, the piston comprises a rigidification structure 27 for example made in the layer used for making the first or second transmission arm, and a fine membrane 29. Stops can be provided, disposed so as to limit the off-plane piston movement in case of an excessive pressure difference.
(40) The piston has a high rigidity, which limits the deformation energy losses, while advantageously limiting the mass. Indeed, an increase in the mass causes a loss in the band pass.
(41) In the case of a cut-out piston, the rigidification structure advantageously comprises a rim extending in the direction Z on its external perimeter so as to lengthen the air path of the piston and reduce leaks between the external environment and the closed volume acting as a reference.
(42) By virtue of the structure implemented, pressure is collected throughout the surface and the energy lost in the piston deformation is negligible.
(43) Further, it enables the device mass to be reduced.
(44) As has been described for a device implementing a membrane, it could be contemplated to implement connection elements connecting the piston to the plate, the connection elements being hinged to the plate and/or to the piston, in order to improve the piston translational movement along the axis Z.
(45) Further, the piston can take any shape enabling the microelectromechanical and/or nanoelectromechanical systems to be optimised.
(46) In
(47) The blades have a dimension in direction X so as to be torsionally deformed about the axis Y and define with the sealing membrane 16, the axis of rotation of the pivot hinge. In the example represented, the axis of rotation is located at about the intersection of the plane of the sealing membrane 16 and the plane of the blades 24. The axis of rotation is centered on the sealing membrane such that the action of the pressure difference between both faces is the same on each side of the axis of rotation.
(48) Further, the blades 24 have a significant dimension along direction Z, thus offering a large rigidity in the off-plane direction Z, which advantageously limits the off-plane movement of the transmission element. Thus, the pressure difference between the external environment and the measurement chamber does not tend to move the transmission element and does not influence the measurement.
(49) In the example represented, the blades extend between the sealed insulation element 16 and the upper face of the plate.
(50) Further, the sealed insulation element 16 limits movements in the plane XY.
(51) The sealed insulation element 16 is such that it is deformed under the effect of the movement of the rotating transmission arms, the stiffness of the insulation element is compatible with the detection means. In the case of a capacitive detection, the deformation of the connection comprising the torsionally biased beams 24 and the membrane preferably brings about the rigidity required to achieve the proper resonance frequency. In the case of the transmission of a strain, the stiffness generated by the deformation of the connection comprising the torsionally biased beams 24 and the membrane is preferentially lower, or even much lower than that generated by the strain to be transmitted, for example the compression of a vibratory gauge for example.
(52) In
(53) The sealed insulation element 16 and the torsion blades are readily deformed to enable the transmission arms to be rotated and oppose to the movements in directions X, Y and Z at this axis of rotation. The proportion of lost energy during the useful movement transmission is limited, the hinge has thereby a very good mechanical efficiency.
(54) Further, as indicated below, the effect of a pressure differential between the external environment and the measurement chamber is suppressed.
(55) In
(56) In the example represented and advantageously, the capacitive measurement means comprise a first fixed electrode 17, a second fixed electrode 19 remote from the first fixed electrode 17 and a movable electrode 21 attached to the free end of the second transmission arm 20.2 and moved with the transmission arm. The movable electrode 21 is disposed between the first fixed electrode 17 and the second fixed electrode 19 in parallel to the same and able to be moved to either fixed electrodes 17, 19. Such measurement means allow a differential measurement. The electrode 19 is formed in the plate 12.
(57) Measurement means with a fixed electrode and a movable electrode do not depart from the scope of the present invention.
(58) The first fixed electrode 17 is secured to the plate in the measurement chamber.
(59) In the example represented, the movable electrode 21 comprises, on its upper face, linear reinforcements 23 parallel to direction X, the first electrode is shaped to house these reinforcements 23. They comprise recesses 25 housing the reinforcements 23.
(60) The movable electrode has a proper rigidity because of the electrostatic forces and a reduced mass, in order to achieve high resonance frequencies.
(61) By measuring the air gap variation between the movable electrode 21 and the first 17 and second 19 fixed electrodes, the movement of the transmission element can be detected and thus the pressure variation can be determined.
(62) Planar, fixed and movable electrodes without a reinforcement do not depart from the scope of the present invention.
(63) Alternatively, the capacitive measurement means could be with an area variation using interdigitated combs. For example in the example represented, the reinforcements would form the electrodes carried by a movable support and the first fixed electrodes would be formed in the support 17. The capacitance variation would be measured between the side surfaces of the electrodes and the side surfaces of the first fixed electrodes.
(64) The atmosphere in the measurement chamber is advantageously vacuum in order to reduce viscous friction phenomena and thermal noises associated therewith.
(65) As has been described for piston 4, the movable electrode could be connected to several transmission elements having different axes of rotation, through a mechanical connection allowing an off-plane rotation between the arm and the movable electrode. Thus, the movable electrode would have a translational movement along axis Z, with the proviso that all the transmission elements transmit the same movement.
(66) In
(67) In
(68) The torsion blades that ensure the pivot connection are not represented.
(69) The ends of the sealed insulation element 116 along axis X undergo a larger off-plane deformation. The sealed insulation element 116 thereby has a larger stiffness and is able to accommodate stronger stresses.
(70) In
(71) Preferably, the transmission shaft has a shape free of angular shape to reduce stresses in the sealed insulation element. Thereby, it has preferably a shape delimited by rounded perimeters. However, a transmission shaft whose cross-section in the device plane has a polygonal shape is contemplatable in particular if the angles are rounded.
(72) In
(73) The transmission shaft 220.3 has in its central zone along axis X a thinned zone in direction Y, the torsion blades 224 connecting the transmission shaft to the plate 212 at the thinned zone. The aperture, as well as the sealed insulation element 216 have a homothetic shape to that of the transmission shaft.
(74) In
(75) To that end, the area of the sealed insulation element 316 can for example be increased in order to increase the distance between the periphery of the transmission shaft and the perimeter of the port. Alternatively or in combination, the thickness of the sealed insulation element can also be reduced. Advantageously, in order to limit stresses due to the pressure difference between the external environment and the measurement chamber, reinforcements 326 are provided on one of the faces at least of the sealed insulation element 316. For example, the reinforcements 326 are radial and do not impede the deformation of the sealed insulation element 316. The sealed insulation element 316 can be deformed at the external periphery connected to the edge of the port 318 and at its internal periphery connected to the edge of the transmission shaft 320.3. The transmission element, in the deformed state, is represented in
(76) Alternatively, the reinforcements could be concentric to the transmission shaft. Further, the reinforcements could be provided on either of the faces of the sealed insulation element.
(77) In
(78) The device comprises a transmission element 408 comprising two transmission arms 420.1, 420.2 connected by two transmission shafts 420.31 and 420.32.
(79) The transmission arms are connected to the transmission shafts such that the transmission shafts can be translationally moved in the direction of axis Z. This arrangement has the advantage of reducing the stresses undergone by the sealed insulation element 416.
(80) The transmission shaft 420.31 is connected to a free end of the transmission arm 420.1 by a first hinge 428 and the transmission shaft 420.32 is connected to the transmission arm 420.1 in an intermediate zone thereof by a second hinge 430.
(81) In the example represented, the first and second hinges 428, 430 comprise two blades 432, 434 contained in the device plane and able to be torsionally and flexurally deformed in the plane by flexure, thus the transmission shafts can have a translational movement along axis Z, and the transmission arms can have a rotational movement about an axis parallel to axis Y.
(82) The second transmission arm 420.2 is connected to the transmission shafts 420.31, 420.32, as the first transmission arm 420.1.
(83) As can be seen in
(84) Further, the first transmission arm is connected to the plate by two torsionally deformable blades 424 and defining the axis of rotation. In the example represented and advantageously, the blades 424 are located in the middle between both transmission shafts such that the external pressure does not generate a rotation which would be added to the signal to be measured.
(85) The blades 424 are opposed to the strains due to pressure difference from one side of the plate to the other, and thus dramatically reduce their effects to make them negligible.
(86) The deformable transmission element thus formed enables the movement to be transmitted from one side of the plate to the other.
(87) During a movement transmission from one side to the other, one of the transmission shafts is moved in one sense in direction Z and the other transmission shaft is moved in an opposite sense in direction Z. The overall translation is thus nullified.
(88) Radial reinforcements and/or concentric reinforcements are contemplatable.
(89) It will be understood that the device of
(90) The transmission device according to the invention is thus particularly adapted to the manufacture of a microphone. As is represented in
(91) The capacitive measurement means measure the piston movement within the scope of an open loop microphone. They can also enable a force to be exerted to the transmission element by generating an electrostatic force between the electrodes. This force can enable the behaviour of a spring with a negative stiffness to be adapted. This behaviour enables the resonance frequency of the microphone in use to be adjusted. Thus, in case of a strong signal, the microphone could have a stronger stiffness (less negative stiffness) in order not to saturate, and reversely in case of a low input signal.
(92) This electrostatic force can also be used to control the structure thanks to a feedback loop. The microphone, thus placed within a closed loop, could have a very strong band pass and an improved dynamic range within the scope of a high-performance microphone.
(93) The device according to the invention can also be implemented in a loudspeaker. The transmission element connects the piston which is placed between the external environment and a closed volume at a reference pressure, and a movable electrode of a capacitive actuator. Its arrangement in vacuum would ensure an actuation without an acoustic noise. The piston thus imposes an overpressure/underpressure. The device according to the invention can also be used to provide the C-MUT (capacitive micro-usined transducer) function, used in particular for ultrasonographies which ensures transmission and then reception of ultrasounds. By virtue of the invention, the effect of the atmospheric pressure is reduced by virtue of the pivot hinge of the transmission element. On the contrary, in C-MUTs of the state of the art, a membrane separates air from vacuum, the membrane being moved by a counter-electrode. The air gap should thereby take account of the dramatic amplitude of the atmospheric pressure which deforms more or less the membrane. Consequently, a high voltage biases the membrane to attract it and place it at the same air gap whatever the external pressure. The present invention enables the application of these very high voltages to be dispensed with.
(94) The device according to the invention can also be implemented in a sensor used in an aggressive medium, for example an oxidative liquid or causing short-circuits, in these cases the implementation of capacitive means is excluded. By virtue of the present invention, the detection means being disposed in the measurement chamber, they are protected, for example they are protected from water vapour. The device according to the invention can thereby for example be implemented in a flow rate meter function (water meter, clogging of particle filters).
(95) It will be understood that any measurement means can be implemented in the sealed chamber such as resistive or piezoelectric means in the form of a strain gauge.
(96) Further, it could be contemplated that the plate only comprises the aperture 18 to enable the transmission element to sealingly pass between both sealingly insulated zones.
(97) An example of a method for making a device of
(98) A first sacrificial layer 502, for example of SiO.sub.2, is made on a substrate 500, for example a standard silicon substrate of 750 m of thickness. The first sacrificial layer has for example a thickness between a few hundred nanometres and a few micrometres. A layer of a few hundred nanometres to a few m of polycrystalline silicon 504 is then formed, for example by chemical vapour deposition (CVD), on the first layer 502. The layer 504 will be used to make the sealed insulation element 16.
(99) Alternatively, a silicon on insulator (SOI) substrate could be used directly, the single crystal silicon layer being used for making the sealed insulation element 16.
(100) Then, a second sacrificial layer 506 is made on the layer 504. The second sacrificial layer is for example made in the same material as the first sacrificial layer 502.
(101) The element thus formed is represented in
(102) During a following step, the second sacrificial layer is structured, for example by photo-lithography, for example by dry etching, by Reactive Ion Etching (RIE). This structuring has the purpose of leaving only zones corresponding to the moving parts, the sealed insulation element and the transmission element.
(103) The element thus formed is represented in
(104) During a following step, the layers 502 and 504 are structured to reach the substrate 500 at the location of the transmission arm. This structuring is made for example by photo-lithography, for example dry etching or RIE.
(105) The element thus formed is represented in
(106) During a next step, a silicon layer 508 is made for example by epitaxy, with a few microns to a few tens of microns on the structured layers 502, 504, 506. A mechanical-chemical polishing step can occur to reduce the surface topology. The layer 508 is to make the MEMS.
(107) The element thus formed is represented in
(108) During a following step, the layer 508 is structured, for example by deep etching or Deep Reactive Ion Etching (DRIE). During this etching, one of the transmission arms and the transmission shaft are formed.
(109) The element thus formed is represented in
(110) During a following step, a first release is made enabling part of the connection to be disengaged. Advantageously, the element of
(111) The element thus formed is represented in
(112) During a following step, a cap 510 is bonded to the element of
(113) The volume of the cavity 512 is such that it allows a clearance of the second transmission arm. Further, it is chosen sufficiently high, indeed the higher the volume, the better the vacuum. The cap is for example made by machining a standard silicon substrate. The cap is bonded to the element of
(114) The element thus formed is represented in
(115) The element of
(116) During a following step, the substrate 500 is thinned, for example by DRIE etching and/or grinding and/or mechanical-chemical polishing. The thickness of the second layer used for making the second arm is then achieved, typically a few microns to a few tens of microns.
(117) The element thus formed is represented in
(118) During a following step, the thinned substrate 500 is structured, for example by etching, for example by DRIE etching, to form the other transmission arm.
(119) The element thus formed is represented in
(120) During a next step, the transmission device is released, for example by submerging in hydrofluoric acid (HF) in liquid or vapour phase for a controlled time.
(121) This manufacturing method is compatible with the manufacture of MEMS/NEMS devices.
(122) As has been described above, the piston 4 and/or the movable electrode can be simultaneously made.