Conveyor device for conveying food products

Abstract

A conveyor device for conveying food products on a plurality of parallel conveyor tracks and for formatting the food products in a specific product format, especially for conveying and formatting stacks or interleaved units made of a plurality of slices of cheese or meat products is provided. The conveyor device fills a product gap on one of the conveyor tracks incoming on the input side with a food product so that on the output side all parallel conveyor tracks are supplied with the food products when a product gap is sensed. A corresponding method is also provided.

Claims

1. A conveyor device configured to convey food products and to format the food products in stacks or shingles of a plurality of slices of cheese or meat products, comprising: a plurality of parallel, individual first conveying tracks; a plurality of product sensors, wherein respective product sensors are configured to detect a supply of food product on each first conveyor track; a distributor conveyor downstream of the first conveying tracks; a shuttle conveyor downstream of the distributor conveyor; a buffer conveyor downstream of the first conveying tracks; a main flow conveyor configured to convey a main flow of the food products and is selectively loaded with the food products from the distributor conveyor or from the buffer conveyor, the main flow conveyor being downstream of the distributor conveyor, wherein the shuttle conveyor is downstream of the main flow conveyor; a plurality of parallel, individual second conveying tracks downstream of the shuttle conveyor and the buffer conveyor, wherein at least one of the shuttle conveyor and the buffer conveyor fill product gaps in one of the second conveying tracks when a product gap is detected by one of the products sensors.

2. A conveyor device configured to convey food products and to format the food products in stacks or shingles of a plurality of slices of cheese or meat products, comprising: a plurality of parallel, individual conveying tracks; a plurality of product sensors, wherein respective product sensors are configured to detect a supply of food product on each conveyor track; a shuttle conveyor, which as a whole is displaceable transversely to a conveying direction of the conveying tracks, wherein when an even number of product gaps in one of the conveying tracks is detected, the shuttle conveyor fills the product gaps with a corresponding number of food products from another conveyor track by transferring at least one of the food products from the conveyor track without product gaps into the conveyor track with the product gaps; and a product buffer, wherein when an odd number of product gaps in one of the conveying tracks is detected, the product gaps are also filled with food products by transferring at least one of the food products from the product buffer into the conveying track with the product gap.

3. The conveyor device according to claim 2, further comprising a distributor conveyor configured to distribute incoming food products; wherein the product buffer is a buffer conveyor, the buffer conveyor configured to be fed food products by the distributor conveyor; a main flow conveyor configured to convey a main flow of the food products and is selectively loaded with the food products from the distributor conveyor or from the buffer conveyor, the main flow conveyor being arranged in the conveying direction downstream of the distributor conveyor; and wherein the shuttle conveyor is arranged in the conveying direction downstream of the main flow conveyor.

4. The conveyor device according to claim 3, wherein the distributor conveyor is vertically adjustable and having an output end between the buffer conveyor and the main flow conveyor in order to selectively feed the buffer conveyor or the main flow conveyor with food products.

5. The conveyor device according to claim 3, wherein a conveying speed of the individual conveying tracks can be set separately from one another.

6. The conveyor device according to claim 3, further comprising a slicing device configured to cut food products, the slicing device outputting the cut food products onto the parallel conveying tracks; and a feeder configured to load the cut and formatted food products into packaging, the feeder being arranged downstream of the shuttle conveyor in the conveying direction.

7. The conveyor device according to claim 3, further comprising an output conveyor having a plurality of parallel conveying tracks, the output conveyor being downstream of the shuttle conveyor in the conveying direction and being loaded by the shuttle conveyor with the food products, wherein a conveying speed of the individual conveying tracks in the shuttle conveyor being adjustable separately from one another in order to transfer only one individual food product in only one of the conveying tracks of the output conveyor.

8. The conveyor device according to claim 7, further comprising a slicing device configured to cut food products, the slicing device outputting the cut food products onto the parallel conveying tracks; and a feeder configured to load the cut and formatted food products into packaging, the feeder being arranged downstream of the output conveyor in the conveying direction.

9. The conveyor device according to claim 3, wherein the buffer conveyor is above the main flow conveyor and an output end thereof is vertically adjustable, the output end of the buffer conveyor can be lowered onto the main flow conveyor to deposit food products on the main flow conveyor for subsequent filling of a product gap, and the output end of the buffer conveyor can be raised from the main flow conveyor in order not to block the main flow of the food products along the main flow conveyor.

10. The conveyor device according to claim 9, wherein a conveying speed of the individual conveying tracks can be set separately from one another.

11. The conveyor device according to claim 2, further comprising a slicing device configured to cut food products, the slicing device outputting the cut food products onto the parallel conveying tracks; and a feeder configured to load the cut and formatted food products into packaging, the feeder being arranged downstream of the shuttle conveyor in the conveying direction.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1A is a perspective elevation of an inventive conveyor device;

(2) FIG. 1B is a side view of the conveyor device from FIG. 1A;

(3) FIG. 1C is an enlarged detail from FIG. 1B in the input area of the conveyor device;

(4) FIG. 1D is an enlargement of a detail from FIG. 1B in the center area of the conveyor device;

(5) FIG. 1E is a top view of the conveyor device in accordance with FIGS. 1A-1D;

(6) FIG. 1F is a front elevation of the conveyor device in accordance with FIGS. 1A-1E from the output side;

(7) FIG. 2 depicts an inventive processing line for processing food products;

(8) FIGS. 3A-3P are schematized top views of successive situations of the conveyor device; and,

(9) FIG. 4 is a schematized top view of a conventional processing line having slicing device and a feeder.

DETAILED DESCRIPTION

(10) FIGS. 1A through 1F depict different views of an inventive conveyor device 10 for conveying food products (e.g. stacks of lunchmeat slices) from the slicing device 1 to the feeder 6, as is depicted in FIG. 2. The conveyor device 10 has the object of filling any product gaps on one of the conveyor tracks 3, 4 of the output conveyor 2 of the slicing device 1 so that the two conveyor tracks 7, 8 of the input conveyor 5 for the feeder 6 are all supplied with food products at all times. This is important because for proper functioning the feeder 6 expects a product format in which all conveyor tracks 7, 8 of the input conveyor 5 are supplied with food products.

(11) The inventive conveyor device includes a plurality of conveyors that have different functions, specifically a distributor conveyor 11, a buffer conveyor 12, a main flow conveyor 13, a shuttle conveyor 14, and an output conveyor 15, wherein the food products are conveyed by the conveyor device 10 in the direction of the block arrow shown in FIG. 1B.

(12) The distributor conveyor 11 transfers the food products incoming on the input side from the output conveyor 2 for the slicing device 1 and selectively forwards the incoming food products to the buffer conveyor 12 or to the main flow conveyor 13. To this end, the output end 16 of the distributor conveyor 11 may be pivoted vertically between the buffer conveyor 12 disposed above and the main flow conveyor 13 disposed below. The distributor conveyor 11 may thus be pivoted about a pivot axis 17 in the direction of the double arrow. The pivot movement by the distributor conveyor 11 is driven by a drive shaft 18 that projects laterally from a housing 19 of the conveyor device 10 and may be driven by an electric motor, for instance.

(13) In addition, the conveyor device 10 also has on its input side a plurality of sensors 24 that determine on the individual conveyor tracks 3, 4 whether the conveyor tracks 3, 4 are supplied with food products. This is important so that the product gaps in the conveyor tracks 3, 4 may subsequently be filled with food products.

(14) The main flow conveyor 13 is arranged beneath the buffer conveyor 12 and conveys a main flow of the food products beneath the raised buffer conveyor 12.

(15) The shuttle conveyor 14 is arranged downstream of the main flow conveyor 13 in the conveying direction, wherein the shuttle conveyor 14 may be displaced as a whole at a right angle to the conveying direction, as is indicated by the double arrow in FIG. 1A. The shuttle conveyor 14 is preferably displaced using electric motors in the housing 19 of the conveyor device 10. It should be noted that the shuttle conveyor 14 has a wider conveyor width than the main flow conveyor 13 and the output conveyor 15. This is important so that the shuttle conveyor 14 always covers the entire conveyor width regardless of its displacement position transverse to the conveying direction.

(16) Arranged in the conveying direction downstream of the shuttle conveyor 14 is the output conveyor 15, which forwards the food products to the input conveyor 5 for the feeder 6. What is important here is that the input conveyor 5 for the feeder 6 has separately controllable conveyor tracks 7, 8 in order to be able to transfer the food products for the individual conveyor tracks 7, 8 independently of one another from the output conveyor 15 for the conveyor device 10.

(17) The buffer conveyor 12 is arranged above the main flow conveyor 13, wherein the buffer conveyor 12 has an output end 20 that may be selectively lowered to the main flow conveyor 13 or raised from the main flow conveyor 13, as shall be described in detail in the following. The buffer conveyor 12 may thus be pivoted about a pivot axis 21 in the direction of the double arrow, wherein the pivot movement is driven via a drive shaft 22 and a lever structure 23. The drive shaft 22 for pivoting the buffer conveyor 12 projects laterally out of the housing 19 of the conveyor device 10 and is preferably also driven by an electric motor.

(18) If a product gap on one of the conveyor tracks must be filled, the output end 20 of the buffer conveyor 12 is lowered to the main flow conveyor 13 so that a food product may be transferred from the buffer conveyor 12 to the main flow conveyor 13.

(19) In contrast, if no product gap needs to be filled, the output end 20 of the buffer conveyor 12 is raised from the main flow conveyor 13 so that the main flow of food products on the main flow conveyor is not blocked.

(20) The following describes how the inventive conveyor device 10 functions, referencing FIGS. 3A-3B. FIGS. 3A and 3B each depict successive situations during the operation of the conveyor device 10.

(21) For the purposes of simplification, the buffer conveyor 12 is depicted in the top-view depictions in accordance with FIGS. 3A-3B adjacent to the main flow conveyor 13 in order to make it possible to discern the supply status of the main flow conveyor 13. However, the buffer conveyor 12 is in fact above the main flow conveyor 13, as may be seen from FIGS. 1A-1F.

(22) In the situation in accordance with FIG. 3A, food products A-K enter on two parallel conveyor tracks on the output conveyor 2 of the slicing device 1. On the left-hand conveyor track, following the last food product H, there are three product gaps that are filled in the context of the inventive method, as shall be described in the following.

(23) FIG. 3B illustrates the next situation, wherein the two first food products A, B have moved onto the distributor conveyor 11.

(24) In the next operating situation in accordance with FIG. 3C, first the buffer conveyor 12 is filled in that the distributor conveyor 11 conducts the two food products A, B onto the buffer conveyor. To this end the distributor conveyor 11 is pivoted upward.

(25) In the situation in accordance with FIG. 3D, the buffer conveyor 12 is still being filled as well, so that the buffer conveyor 12 then includes food products A, B, C, and D.

(26) Following this the distributor conveyor 11 is then pivoted downward to the main flow conveyor 13, whereupon the food products E, F are then conducted onto the main flow conveyor 13, as is illustrated in FIG. 3E.

(27) In method steps 3F-3H, the food products E-K are then further conveyed to the shuttle conveyor 14 so that the food products E, F are then disposed on the shuttle conveyor 14, as is illustrated in FIG. 3H.

(28) The food products E-K are then further conveyed via the shuttle conveyor 14 and the output conveyor 15, as is illustrated in FIGS. 3I-3K.

(29) In method step 3L, the shuttle conveyor 14 is then displaced to the left with respect to the conveyor device, which causes the food product J to be transferred from the right-hand conveyor track to the left-hand conveyor track.

(30) In addition, in the situation in accordance with FIG. 3L, the buffer conveyor 12 is lowered onto the main flow conveyor 13, whereupon the food product B is then transferred from the left-hand conveyor track of the buffer conveyor 12 to the left-hand conveyor track of the main flow conveyor 13.

(31) Following this the food products J, K, and B are then conveyed further via the shuttle conveyor 14, and the food product B on the shuttle conveyor 14 then fills the last product gap adjacent to the food product K on the output conveyor 15, as is illustrated in FIG. 3O.

(32) FIG. 3P illustrates the last step, in which the food products are arranged on the input conveyor 5 for the feeder 6 in a product format that is suitable for the feeder 6. In this product format, both product tracks are filled with two adjacent food products E-F, and K-B.

(33) The invention is not limited to the preferred exemplary embodiment described in the foregoing. On the contrary, a plethora of variants and deviations are possible that also make use of the inventive thought and therefore fall within the scope of protection. The invention also claims in particular protection for the subject and the features of the subordinate claims, regardless of the claims referenced. It is therefore also possible within the context of the invention to realize the subject of the main claim without all of the features of the main claim, but with some features from the subordinate claims.

REFERENCE LIST

(34) A-K Food products

(35) 1 Slicing device

(36) 2 Output conveyor for the slicing device

(37) 3 Right-hand conveyor track of the output conveyor for the slicing device

(38) 4 Left-hand conveyor track of the output conveyor for the slicing device

(39) 5 Input conveyor for the feeder

(40) 6 Feeder

(41) 7 Right-hand conveyor track of the input conveyor for the feeder

(42) 8 Left-hand conveyor track of the input conveyor for the feeder

(43) 9 Product gaps

(44) 10 Conveyor device

(45) 11 Distributor conveyor

(46) 12 Buffer conveyor

(47) 13 Main flow conveyor

(48) 14 Shuttle conveyor

(49) 15 Output conveyor

(50) 16 Output end of the distributor conveyor

(51) 17 Pivot axis of the distributor conveyor

(52) 18 Drive shaft for pivoting the buffer conveyor

(53) 19 Housing

(54) 20 Output end of the buffer conveyor

(55) 21 Pivot axis of the buffer conveyor

(56) 22 Drive shaft for pivoting the buffer conveyor

(57) 23 Lever structure for pivoting the buffer conveyor

(58) 24 Sensor