Enthalpy exchanger
10808716 ยท 2020-10-20
Assignee
Inventors
Cpc classification
F28C1/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2265/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/646
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/522
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/0606
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/166
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2250/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/325
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F04D29/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/64
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28C1/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Disclosed is an enthalpy exchanger for changing the enthalpy of a throughflow medium to cool process water coming from an industrial process by passing air, including: an air inlet; an enthalpy exchanger panel guiding medium so the medium exchanges enthalpy with airflows let through by the air inlet; an air throughflow space connecting to the enthalpy exchanger panel so air can only flow into the air throughflow space via the air inlets and the enthalpy exchanger panels; a fan connecting to the air throughflow space and which draws in and blows out air via the air inlet, the enthalpy exchanger panel and the air throughflow space; and a rotation-symmetrical airflow-guiding element extends both into the air throughflow space and outside the enthalpy exchanger; the airflows in the air throughflow space converge at any position and are substantially free of vortices, turbulences and areas without suction.
Claims
1. An enthalpy exchanger for changing the enthalpy of a throughflow medium, i.e. a liquid, a gas or a two-phase medium, which enthalpy exchanger comprises: at least one air inlet; at least one enthalpy exchanger panel connecting to each air inlet and configured to guide medium such that during operation this medium exchanges enthalpy with airflows let through by the or each air inlet; an air throughflow space connecting to the at least one enthalpy exchanger panel; such that air can flow into the air throughflow space via the air inlets and the enthalpy exchanger panels; a fan which connects to the air throughflow space and has a central axis which is also the rotation axis of the rotor of the fan, which draws in and blows out air via the air inlets, the enthalpy exchanger panels and the air throughflow space; and electrical drive means added to the fan; wherein the ratio of the effective throughflow area of the fan and the total effective throughflow area of the relevant air inlets amounts to a maximum of about 0.3; added to the fan is a rotation-symmetrical airflow-guiding element which extends both upstream relative to the fan, in the air throughflow space, and downstream relative to the fan, on the outer side of the enthalpy exchanger; the airflow-guiding element has a streamlined shape in both its upstream zone and its downstream zone; the airflow-guiding element has in its downstream end zone a concave inner surface, smoothly transposing towards the fan into a locally at least approximately partly toroidal, convex remaining inner surface of the airflow- guiding element and having a continuously decreasing cross-section towards the fan; the airflow-guiding element has in its upstream end zone a convex inner surface having a continuously decreasing cross-section towards to the fan; the fan comprises a number of aerodynamically formed blades arranged in angularly equidistant manner on a coaxially placed hub and with outer end zones which are mutually connected by a concentric ring which fits with some clearance into a correspondingly formed annular recess in the airflow-guiding element, such that the inner surfaces of the ring and the airflow-guiding element connect substantially smoothly to each other without appreciably affecting the airflow through the fan.
2. The enthalpy exchanger as claimed in claim 1, wherein: at least two air inlets are disposed symmetrically in pairs on either side of a median plane defined in the enthalpy exchanger; at least two enthalpy exchanger panels are disposed symmetrically in pairs relative to the median plane; the central axis of the fan extends in the median plane; and the fan is disposed symmetrically relative to the median plane.
3. The enthalpy exchanger as claimed in claim 2, wherein: an airflow deflection element is disposed on the side of the air throughflow space remote from the fan for the purpose of smoothly deflecting each airflow from the adjoining end zone of the relevant enthalpy exchanger panel and in the direction of the central zone of the fan; the deflection element has a form which is minor-symmetrical relative to the median plane and which has two smoothly rounded convex lower edges which transpose smoothly into respective concave deflection surfaces, which converge in a ridge which is located in the median plane and where the concave deflection surfaces form an acute angle with each other.
4. The enthalpy exchanger as claimed in claim 3, wherein: the medium can flow through the enthalpy exchanger panels, such that enthalpy is exchanged between the medium and the passing air during operation; and the airflow-guiding element comprises the one manifold of an enthalpy exchanger panel and the deflection element comprises the other manifold of this enthalpy exchanger panel.
5. The enthalpy exchanger as claimed in claim 1, wherein: the device comprises a frame supported by the ground; the central axis of the fan extends in vertical direction; and the fan and the drive means are supported directly by the ground.
6. The enthalpy exchanger as claimed in claim 1, wherein: the medium flows via medium application means over the outer surfaces of the enthalpy exchanger panels in the form of a film, and evaporates at least partially while extracting enthalpy from the unevaporated medium, which unevaporated medium is collected by medium collecting means and is optionally discharged for reuse.
7. The enthalpy exchanger as claimed in claim 6, wherein: the enthalpy exchanger panels around which flow of medium and the airflows occurs are embodied as corrugated plates with a corrugated profile, wherein the corrugations have wave shapes which are identical and disposed adjacently of each other in the principal plane of the corrugated plates.
8. The enthalpy exchanger as claimed in claim 7, wherein: the plates consist of PVC.
9. The enthalpy exchanger as claimed in claim 1, wherein: a pattern of mutually parallel, identical louvres placed on the outer side is added to each air inlet; which louvres each have a more or less sinusoidal sectional form with a length of one wavelength, and the tangents to the inlet zone and the outlet zone of each louvre are mutually parallel; which louvres have mutual distances such that there are no lines of sight between the entry side and the exit side of the pattern of louvres; and the louvres have matte black surfaces; such that light cannot reach the enthalpy exchanger panels from outside.
10. The enthalpy exchanger as claimed in claim 9, wherein: the louvres are disposed such that the inlet zones and the outlet zones of the louvres extend in the direction of the airflow entering from outside.
11. The enthalpy exchanger as claimed in claim 9, wherein: the ratio of the wavelength and the amplitude of the wave shapes amounts to a minimum of 3.
12. The enthalpy exchanger as claimed in claim 1, wherein: the enthalpy exchanger panels each have an angle of inclination in the range of 8 -30 relative to the median plane, and the air throughflow space has a form widening in the direction of the area of the fan.
13. The enthalpy exchanger as claimed in claim 1, wherein: a screen through which at least some air can flow extends in the median plane, particularly of stainless steel, with an openness of 30%-70%.
14. The enthalpy exchanger as claimed in claim 1, wherein: the airflow-guiding element comprises a foam core and a jacket enclosing this core; and the foam consists of plastic.
15. The enthalpy exchanger as claimed in claim 1, wherein: the drive means are located outside the airflows in the air throughflow space.
16. The enthalpy exchanger as claimed in claim 1, wherein: the enthalpy exchanger panels are disposed such that they define in a plane extending perpendicularly of the central axis of the fan a cross-sectional form which at least approximates the form of a polygon which is symmetrical relative to the median plane.
17. The enthalpy exchanger as claimed in claim 1, wherein: the airflow-guiding clement has in its downstream end zone a converging axial annular protrusion formed by mutually connecting surfaces, i.e. a concave inner surface and a substantially cylindrical or at least to some extent concave outer surface, these surfaces smoothly transposing on their sides remote from the protrusion into the locally at least approximately partly toroidal, convex remaining surfaces of the airflow-guiding element.
18. The enthalpy exchanger as claimed in claim 1, comprising: a housing consisting substantially of plastic, comprising one or more foam plastic cores and jackets of this same plastic in solid form which enclose these cores.
19. An assembly of enthalpy exchangers as claimed in claim 1, comprising: at least one group of at least two enthalpy exchangers disposed relative to each other such that their median planes are coplanar and their air throughflow spaces are assembled into one combined air throughflow space; a number of windbreaks shielding the enthalpy exchanger panels, the air throughflow spaces and the fans from wind on all sides and having a combined form narrowing toward the area of the outflow zones of the fans, such that the windbreaks shield the air blown out by the fans from wind, such that this wind has only a negligible effect on the flow pattern of this air blown out by the fans, and the air inlets are left completely clear.
20. A method for converting an enthalpy exchanger for changing the enthalpy of a throughflow medium, which enthalpy exchanger comprises: at least one air inlet; at least one enthalpy exchanger panel connecting to each air inlet and configured to guide medium, such that during operation this medium exchanges enthalpy with airflows let through by the or each air inlet; a combined air throughflow space connecting to all enthalpy exchanger panels; such that air can flow into the air throughflow space via the air inlets and the enthalpy exchanger panels; a fan connecting to the air throughflow space and having a central axis, this also being the rotation axis of the rotor of the fan, which draws in and blows out air via the air inlets, the enthalpy exchanger panels and the air throughflow space; and electrical drive means added to the fan; into an enthalpy exchanger as claimed in claim 1, which has the special features that the ratio of the effective throughflow area of the fan and the total effective throughflow area of the relevant air inlets amounts to a maximum of about 0.3; added to the fan is a rotation-symmetrical airflow-guiding element which extends both upstream relative to the fan, in the air throughflow space, and downstream relative to the fan, on the outer side of the enthalpy exchanger; the airflow-guiding element has a streamlined shape in both its upstream zone and its downstream zone; and the fan comprises a number of blades with free end zones which are mutually connected by a concentric ring which fits with some clearance into a correspondingly formed annular recess in the airflow-guiding element, such that the inner surfaces of the ring and the airflow-guiding element connect substantially smoothly to each other without appreciably interfering with the passing air; the airflow-guiding element has in its downstream end zone a concave inner surface, smoothly transposing towards the fan into a locally at least approximately partly toroidal, convex remaining inner surface of the airflow- guiding element and having a continuously decreasing cross-section from the end zone towards the fan; the airflow-guiding element has in its upstream end zone a convex inner surface having a continuously decreasing cross-section towards to the fan; which method comprises the following steps of: (a) adding to the fan a rotation-symmetrical airflow-guiding element which extends both upstream relative to the fan, in the air throughflow space, and downstream relative to the fan, on the outer side of the enthalpy exchanger; (b) replacing the fan with a fan comprising a number of aerodynamically formed blades arranged in angularly equidistant manner on a coaxially placed hub and with outer end zones which are mutually connected by a concentric ring which fits with some clearance into a correspondingly formed annular recess in the airflow- guiding element, such that the inner surfaces of the ring and the airflow-guiding element connect substantially smoothly to each other without appreciably affecting the passing air.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be elucidated with reference to the accompanying drawings. In the drawings:
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DETAILED DESCRIPTION
(54)
(55) Air throughflow spaces 4 are defined by plate metal elements 11 which are mutually connected and together define a form narrowing in upward direction. The plate metal elements consist of steel plate with a thickness in the order of 4-5 mm and have a weight in the order of 900 kg. The plate metal elements can form part in groups of one combined metal plate which is modelled into the shown form by a punching and bending operation, while leaving open round through-holes for accommodating fans 5.
(56) The enthalpy exchanger panels 3 are supported by support legs 12 and in turn support the plate metal elements 11 which define air throughflow space 4, and fans 5, electric motors 6 and transmissions 7.
(57)
(58) As a result of this angular, non-rounded form with abrupt transitions, both on the inlet side and the outlet side of the enthalpy exchangers, the air in air throughflow spaces 4 cannot be prevented from having a chaotic and completely unpredictable character. Nor can the intake airflow in the area of air inlets 2 under fans 5 be prevented from concentrating mainly in the central zone under fan hubs 10. As a result of the described structure the airflow flowing through the air throughflow space from the exit side of the relevant enthalpy exchanger panel will extend mainly from the central zone to the fan and will have a more or less divergent form. This is caused partly by the fact that there are dead zones in air throughflow space 4 due to the non-rounded and angular forms with abrupt transitions, which zones result in the flow opting for the free central area. This is however also problematic because a strong so-called pre-rotation of the airflow will occur in the air throughflow space. In combination with the dead zones and the vortices in the transition zones between the enthalpy exchanger panels and plate metal elements 11 an unstable and unpredictable flow occurs in the air throughflow space. In order to nevertheless achieve a reasonable output, drive motors 6 of fans 5 have to produce a relatively high power in order to still bring about some enthalpy exchange.
(59) The turbulence and the chaotic flow patterns in air throughflow space 4 further cause a strong noise-like sound. It must also be borne in mind here that sound production naturally entails energy loss.
(60) In respect of the dimensioning of devices 1 and 13 according to respectively
(61) A round protective grid 16 is added to each fan on the discharge side.
(62) It is also noted with reference to
(63)
(64) Added to each fan 18, which is of a completely different type, to be described hereinbelow, than prior art fan 5, is a rotation-symmetrical airflow-guiding element 19 which has a streamlined shape on both the upstream side of the fan and the downstream side of the fan such that the airflows upstream and downstream relative to the fans have a substantially calmer and more predictable character than the described airflows in the prior art structures.
(65) As a result of the drawn forms of the airflow-guiding element which extend more or less in the form of a funnel in upward and downward direction from the fan, the inlet flow in the area of the relevant air inlets 2 and the flow through each enthalpy exchanger panel also have a substantially calmer and more predictable progression, wherein it should also be noted that the airflow flows through the whole surface of the relevant enthalpy exchanger panels.
(66)
(67) The airflow-guiding element also has a part lying downstream relative to the fan and extending on the outer side, above fan 18, in the manner clearly shown in
(68) Fans 18 are of a very advanced and refined type. They each comprise a number of, preferably at least ten, aerodynamically formed blades arranged in angularly equidistant manner on a coaxially placed hub and with outer end zones which are mutually connected by a concentric ring which fits with some clearance into a correspondingly formed annular recess in the airflow-guiding element, such that the inner surfaces of the ring and the airflow-guiding element connect substantially smoothly to each other without appreciably affecting the airflow through the fan. In
(69) In prior art devices 1 and 13 a protective grid is arranged on each fan on the outflow side.
(70) In enthalpy exchangers 17 according to
(71) In respect of devices 17 and 20 it is also noted that it is possible to consider giving adjoining fans 18 opposite rotation directions. A source of vortices in the boundary areas and transition areas between the blown-out airflows is thereby eliminated or at least substantially reduced.
(72) Added to each of the fans 18 is a rotation-symmetrical outlet diffuser with a streamlined shape which corresponds to the inner form of the airflow-guiding element on the outflow side of fan 18 shown in
(73)
(74) The element comprises four upright edge parts 23 with curved upper edges 24, a square, likewise metal, plate 27 connected airtightly thereto by means of a welding device 25 while pressing down as according to arrow 26 and having a through-hole 28 for accommodating fan 18, and a rotation-symmetrical structure 29 connected to plate 27 for supporting fan 18. The structure comprises an outer casing 30 consisting of bent strips which are coupled to each other with their complementary end zones, designated with 31.
(75) As noted above, the fan has an effective diameter in the order of magnitude of 3 m.
(76) Edge parts 23 each have a length of about 4 m.
(77) It is noted that the form of the fixing element need not necessarily be square. Slightly elongate forms differing from a square form can also be used in some circumstances.
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(79) Two air inlets, both designated with 33, are disposed in this enthalpy exchanger 32 on either side of a median plane 34 defined in the enthalpy exchanger. Two enthalpy exchanger panels 35 are disposed symmetrically relative to the median plane 34. Central axis 36 of fan 5 extends in vertical direction in median plane 34. Fan 5 is disposed symmetrically relative to median plane 34.
(80) The diameter of the fan is about 3 m, while the motor power used lies in the order of 35 kW.
(81) Enthalpy exchanger panels 35 have a slightly inclining position, such that their mutual distance increases in the direction of fan 5, i.e. in upward direction.
(82) Defined between enthalpy exchanger panels 35 and fan 5 is an air throughflow space 37 which is bounded by steel plates forming part of a frame 38 and all designated with 39.
(83) Fan 5 is supported by a support beam 40 forming part of frame 38 and also supporting the electric drive motor 41 and transmission 42 from the electric motor to fan 5.
(84) Because fan 5 with its drive 41, 42 is supported by frame 38 via frame support beam 40, it cannot be prevented that steel plates 39, which form the housing of enthalpy exchanger 32 and form part of frame 38, are excited by the thus created heavy mechanical vibrations. Due to the large dimensions of these plates they have a high acoustic load and they will cause a very substantial sound emission. This sound emission by frame plates 39 comprises frequencies which are associated with the speed of revolution of rotor 8 of fan 5, the number of rotor blades and the rotation speed of electric motor 41.
(85) In addition, the airflows through enthalpy exchanger 32 are extremely unfavourable, and these airflows thereby contribute greatly to the sound emitted by enthalpy exchanger 32.
(86) Enthalpy exchanger panels 35 comprise plates, particularly of PVC, which are disposed in mutually parallel relation and vertically equidistant and are to be wetted, to be described below, which receive water from water supply reservoir 43 which is disposed on the upper side of enthalpy exchanger 32 and dispenses water along the enthalpy exchanger elements of panels 35 via openings and optionally sprayers, following which the unevaporated water leaks downward into a water collecting reservoir 44 disposed on the lower side of enthalpy exchanger 32.
(87) Inlet openings 45 on the entry side of enthalpy exchanger panels 35 are covered by inlet grids 46. The nature, the form and the function thereof will be described and elucidated below, particularly with reference to
(88) Arrows 47 designate the feed airflow which is drawn in via air inlets 33 and inlet openings 45. After passing through air throughflow space 37 the air leaves enthalpy exchanger 32 via the fan. The outlet airflow is designated with an arrow 48.
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(91) It is not even possible to prevent the direction of the indrawn air reversing locally in the space between two adjacent PVC plates, particularly in the side zones of enthalpy exchanger panels 35. No effective suction by fan 5 takes place in such zones. The relevant part-flows with reversing direction are designated with arrows 52.
(92) It will be apparent that
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(94) It is also apparent in the view according to
(95) It is important to note that the zones without suction 53 are located both inside and outside enthalpy exchanger 32. In the areas located outside exchanger 32 effective flow does not take place through the area in question, which has a very adverse effect on the performance of enthalpy exchanger 32.
(96) Attention is duly drawn to the fact that, due to the aerodynamically highly inadequate construction of the fan and the cylindrical outflow guide 15, substantial zones without suction also occur in the area of the fan. This is the area of the free end zones of blades 54 of rotor 8 of fan 5, as well as the central part in the area of the central hub 10 extending over a substantial diameter of the rotor.
(97) On the basis of the foregoing it will be apparent that the flow pattern and thereby the effective enthalpy-exchanging performance of prior art enthalpy exchanger 32 leaves a lot to be desired.
(98) An inlet grid 46 is added to each of the two inlet openings 45. This grid comprises a number of horizontally extending louvres 60 disposed with equal mutual distances and with a cross-sectional form which is clearly shown in
(99) In full accordance with the above described angular, unstreamlined structure of enthalpy exchanger 32, which has the described great drawbacks, it will be apparent that the feed airflows will also be guided in a particularly peculiar manner if louvres 60 according to this prior art are used. It must be understood that it is an important object of the louvres to shield the wetted PVC plates 49 from outside light, particularly direct sunlight. The object of the louvres according to this prior art is therefore probably to ensure such a shielding. It is highly questionable whether this object is realized to sufficient extent, since it can be assumed that there are lines of view from outside to inside in most cases, i.e. that the PVC plates of the enthalpy exchanger panels are visible from outside via relatively narrow gaps through inlet grids 46.
(100) An even more significant drawback lies in the rheologically very technically unrefined and angular form and arrangement of louvres 60. It will be evident that the airflow leaving louvres 60 has to be directed transversely of the infeed surface of the relevant enthalpy exchanger panel as far as possible. In the drawn prior art embodiment the airflow is now conversely deflected downward through an angle of 45. The adverse effect of the incorrect inflow angle into the enthalpy exchanger panels 35 is intensified further by the fact that these panels 35 are disposed inclining at an angle of about 5 relative to a vertical plane. The angle of incidence of the relevant airflow on the entry side of each enthalpy exchanger panel 35 is thereby no less than 50. This is an inexplicable choice which partly results in a dead zone being created on the upper side, while there is an area on the underside with completely incorrect approach flow where the previously described local flows 52 with reversing direction therefore occur.
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(105) The in principle rotation-symmetrical flow pattern of the diverging free blown-out outlet airflow 48 is on the right-hand side likewise drawn on only one side. The airflow has at boundaries 55 thereof strong vortex streets 56 varying over time. The chaotic airflows 50 in air throughflow space 37, the strong pre-rotation, the vortices and turbulences cause a strong noise-like sound.
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(107) Other than enthalpy exchanger 32, this enthalpy exchanger 57 comprises two smaller fans having in principle the same structure as fan 5 according to the above described and shown exemplary embodiments. The zones without suction are here also shown with broken contour lines and hatching, and designated with reference numeral 53.
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(110) The enthalpy exchanger panels 35 which are disposed in a general V-shaped cross-sectional position enclose together with two end walls 58 and an upper plate 63 the air throughflow space 37. Enthalpy exchanger panels 35 are disposed at an incline at angles of about 20 with the vertical plane, and comprise per se generally known and usual heat exchanger plates with copper tube parts extending in a zig-zag pattern and mutually connected in series, and thermally conductive slats or fins coupled to these tube parts for enlarging the heat-exchanging surface area.
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(113) Enthalpy exchanger 61 comprises two enthalpy exchanger panels 35 disposed at angles of about 25 relative to the vertical plane. As a result of this oblique arrangement of enthalpy exchanger panels 35 the air throughflow space has a form diverging more strongly in upward direction than for instance prior art enthalpy exchanger 32 as drawn in
(114) A number of aspects of the invention can be recognized in enthalpy exchanger 61.
(115) The ratio of the effective throughflow area of the advanced fan 18 according to the invention to be described below and the total effective throughflow area of the relevant air inlets 33 amounts to a maximum of about 0.3. Added to fan 18 is a rotation-symmetrical airflow-guiding element 62, of which at least the form of the inner surface is also recognizable in the cut-away part of enthalpy exchanger 20 in
(116) The rotation-symmetrical airflow-guiding element 62 which is added to the fan and co-acts therewith in a manner to be described below, and extends as described both upstream and downstream relative to fan 18, has in both its upstream zone and its downstream zone a streamlined shape which results in dead zones, vortices and turbulences effectively being prevented in the upstream area, particularly in the area of the upper side of the enthalpy exchanger panels, and likewise on the outflow side. Fan 18 comprises a number of, preferably at least ten, aerodynamically formed blades 65 arranged in angularly equidistant manner on a coaxially placed hub 64 and with outer end zones 66 which are mutually connected by a concentric ring 67 which fits with some clearance into a correspondingly formed annular recess 68 in the airflow-guiding element 62, such that the inner surfaces of ring 67 and airflow-guiding element 62, designated with respective reference numerals 69 and 70, connect substantially smoothly to each other without appreciably affecting the airflow through fan 18.
(117) As
(118) In enthalpy exchanger 61 the airflows in the air throughflow space are not adversely affected by sharp transitions, obstacles and the like. Throughflow thereby takes place over practically the whole height of enthalpy exchanger panels 35. This has the result, in combination with the described streamlined shape of the airflow-guiding element 62, that the ratio of the effective throughflow area of fan 18 and the total effective throughflow area of the relevant air inlets, in this case twice the surface area of each individual enthalpy exchanger panel 35, amounts to a maximum of about 0.3.
(119) With the combination of these described measures it is achieved that the airflows in the air throughflow space converge at any position and are essentially free of dead zones, vortices, vortex streets varying over time, turbulences and areas without suction, other than is the case in the prior art enthalpy exchangers, as described in the foregoing.
(120) Enthalpy exchanger 61 is of the dry type. Enthalpy exchanger panels 35 are usual heat exchanger panels on the basis of tubes through which medium to be cooled flows and which are provided on their outer sides with area-enlarging, thermally conductive fins or slats. The throughflow medium is thus cooled by the airflows 47 flowing through panels 35.
(121) As
(122) Enthalpy exchanger panels 35 extend in enthalpy exchanger 61 at an angle of about 25 relative to a vertical plane, particularly median plane 34. An advantage of this oblique position is that the airflows through the air throughflow space 37 need only be deflected through a relatively small angle, other than for instance in enthalpy exchanger 32 according to
(123) Spokes 73 connected to panel 71 support hub 64 via bearings.
(124) Attention is drawn to the fact that electric motor 41 is placed completely outside the air throughflow space and can therefore form no obstacle to the air flowing through this space. The disruption of these airflows by drive belt 74, which transmits the rotation of motor 41 to hub 64 via respective pulleys, is negligible.
(125) Located on the narrow lower side of the air throughflow space is a small zone without suction 53. The form thereof is however of a nature such that the airflow in the lower area of this small ineffective space is in no way obstructed.
(126) The airflow-guiding element 62 has in its downstream end zone an outward converging axial annular protrusion 75 formed by two at a least slightly concave surfaces which connect to each other, i.e. the inner surface 70 adjacent to protrusion 75 and the combination of the cylindrical outer surface 76 of airflow-guiding element 62 and the upper surface 77 of the edge of panel 71 which connects thereto. These surfaces, to be defined as concave, transpose smoothly on their sides remote from protrusion 75 into the locally at least approximately partly toroidal, convex remaining surfaces of the airflow-guiding element, which also includes the drawn edge part of upper panel 71.
(127) A screen 78 through which air can flow at least to some extent extends in median plane 34 in air throughflow spaces 37. This screen can for instance be embodied as windbreak mesh, consisting of a fabric of polyethylene monofilaments or for instance a metal gauze, both with an openness in the range of about 30%-70%.
(128)
(129) Airflow-guiding element 62 takes a divided form, as shown by the peripherally extending horizontal dividing join. During assembly of the fan and the airflow-guiding element 62 the lower part comprising the lower part of the V-shaped annular recess 68 is placed first, then the fan rotor with hub 64, blades 65 and ring 67 is placed such that the ring is located at least in the area surrounding the relevant truncated cone-shaped lower surface, and then the upper part of the airflow-guiding element 62 is placed, this part enclosing ring 67 with an upper truncated cone-shaped surface, these truncated cone-shaped surfaces together forming annular recess 68.
(130) This construction principle with the placing of the lower part of the airflow-guiding element, the placing of the fan rotor and finally the placing of the upper part of the airflow-guiding element is also applied in the further embodiments of the invention to be described in the following.
(131)
(132) The upper/outer surface 81 of airflow-guiding element 62 is actually concave, other than the quasi-concave form in the embodiment according to
(133) Dividing join 83 is further bent, while dividing join 80 according to
(134) Finally, attention is drawn to the form of lower panel 72 in
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(136) Motor 41 is disposed in an airflow deflection element 86. This deflection element 86 is disposed on the side of air throughflow space 37 remote from fan 18 for the purpose of smoothly deflecting the two airflows from the adjoining end zone of the relevant enthalpy exchanger panel in the direction of the central zone of fan 18. Just as the lower panels 72 according to
(137)
(138) The airflow-guiding element 62 in the embodiment according to
(139) It is immediately noticeable that fan 18 is recessed deeper and is located deeper in air throughflow space 37 over a substantial distance. As shown by the airflows on the upper side of air throughflow space 37 which are indicated with the upper arrows, an extra constriction of the airflow in the air throughflow space is hereby realized, which improves the stability of the airflows still further. In this embodiment use is once again made of horizontal dividing join 80.
(140) It will be apparent that in the enthalpy exchangers 84 and 90 according to
(141) It is also noted in respect of
(142)
(143) It will be apparent that with this form the accessibility on all sides of air throughflow space 37 is better than with the above shown and discussed embodiments. Ideally, the enthalpy exchanger panels would have to extend all the way around air throughflow passage 37. Such an embodiment will be shown in
(144) Enthalpy exchanger 91 according to
(145)
(146) Edge parts 107 of bottom plate 132 and the edge parts of airflow-guiding element 62 have a flow form such that inflowing air 47 is guided calmly and smoothly and can flow into the air throughflow space calmly and without turbulences, vortices or dead zones.
(147) Fan 18 is supported by a trestle 95 which is placed directly on the ground 96 or is anchored therein. Trestle 95 also supports electric motor 41 and transmission 42. Electric motor 41, transmission 42 and rotor 97 of fan 18 are thus completely clear of the further structure of enthalpy exchanger 91. This enthalpy exchanger thereby produces very little sound. For purposes of comparison: an enthalpy exchanger 91 with substantially the same dimensions emits more than 25 dB SPL less sound than a similarly dimensioned prior art enthalpy exchanger 32 as drawn in
(148)
(149)
(150)
(151)
(152) Primary windings 136 receive suitable alternating drive currents from an electronic power unit (not drawn) via electrical connections 143. Primary windings 136 co-act electromagnetically with U-shaped cores 137, which in turn co-act in contactless manner with substantially identical U-shaped cores 137 which are rotatably disposed relative to the fixedly disposed cores with primary windings 136 and which are supported by a first disc which is rigidly connected to input drive shaft 134. Co-acting with the rotatably disposed U-shaped cores 137 are secondary windings 138, which in turn transmit the thus induced electric currents to electromagnets 140 which likewise have windings and U-shaped cores co-acting therewith and which are also disposed for rotation with first disc 139. The variable magnetic fields which are thus present between the poles of these U-shaped electromagnets co-act in forced-transmitting manner with permanent magnets 141, which are disposed in the manner of a collar in the same way as the above described electromagnets and are rigidly connected to a second disc which is rigidly connected to an output shaft 135 connected to hub 64. The relative rotation speed of first disc 139 and second disc 142, and thereby the transmission ratio of the input drive shaft and output shaft 135, can be adjusted by adjusting the changes over time of the alternating currents supplied to electrical connections 143 suitably and as desired.
(153)
(154) Corresponding to the elongate, substantially prismatic airflow deflection element 86 as applied in the enthalpy exchanger 84 according to
(155) The form of airflow-guiding element 62 is slightly different than in the above shown and described embodiments.
(156) It is noticeable that enthalpy exchanger 102 extends horizontally with its central axis, also central axis 36 of fan 18. Enthalpy exchanger 102 is supported by the four support legs 104 through which medium can flow, and is disposed by means of means which are not drawn in detail for rotation around a vertical central axis such that it can be placed in the direction of the wind under the influence of a wind direction measuring sensor 144.
(157) As shown particularly in
(158)
(159) Stated below in this respect are the aspects wherein enthalpy exchanger 106 differs from enthalpy exchanger 32, with mention of the advantages realized with the changes in question.
(160) Added to fan 18 is an airflow-guiding element 62 which corresponds almost wholly to the airflow-guiding elements 92 as applied in the enthalpy exchangers 91 according to
(161) In respect of the schematically shown forms of the airflows through air throughflow space 37 reference is made to the description given above with reference to the stated figures.
(162) The central arrangement of motor 41, which is supported on a trestle 95 by the ground 96, corresponds to the arrangement of motor 41 on trestle 95 in enthalpy exchanger 91, wherein particular reference is made to the cross-section according to
(163) Due to the fact that trestle 95 rests only on the ground 96 and supports motor 41 together with the transmission means, and rotor 97 of fan 18 and these parts are not mechanically coupled with any other part of enthalpy exchanger 106, no transmission of mechanical vibrations to these other parts will take place, whereby they will emit no sound.
(164) Enthalpy exchanger panels 35 are provided with water from the upper side from a water supply reservoir 43, which is provided for this purpose with per se known sprayers (not drawn). Part of the water flowing through enthalpy exchanger panels 35 will evaporate, whereby cooling occurs of the unevaporated water which continues to flow and which is then collected in a water collecting reservoir 44. Attention is drawn to the fact that, in contrast to the stainless steel water containers 43, 44 in prior art enthalpy exchanger 32, as shown in, among others,
(165) Added to each air inlet 33 is a peripherally extending inlet frame comprising a number of edge parts 107 connecting to each other peripherally relative to air inlet 33. These edge parts 107 have streamlined shapes such that they guide the air 47 entering air inlet 33 in effective manner and also prevent the air 48 blown out by fan 18 being drawn once again into air inlet 33.
(166) Attention is further drawn to the specific form of louvres 60, which differ essentially from the forms of louvres 60 of enthalpy exchanger 32, as shown particularly clearly in
(167) A pattern of mutually parallel, identical horizontally extending louvres 60 which is placed on the outer side is added to the two air inlets 30 on either side of device 106. According to the invention, louvres 60 each have a more or less sinusoidal sectional form, which is clearly visible in
(168)
(169) The ratio of the wavelength and the amplitude of the wave shapes amounts to a minimum of 3. With the described arrangement it is achieved that the direction of the air 47 flowing in from outside leaves the pattern of louvres 60 again in the same direction, albeit at a slightly different height, after passing the pattern of louvres 60, such that the airflow reaches the entry side of the relevant enthalpy exchanger panel in substantially horizontal direction. Reference is made to the highly disadvantageous arrangement and form of louvres 60 in prior art device 32 which are described with reference to
(170) As shown in the perspective view of
(171) Corrugated plates 110 are provided with through-holes so as to be suspended by means of suspension pipes 113. The mutually equal distances between corrugated plates 110 is ensured by the presence of spacers 114 forming part of corrugated plates 110.
(172) Corrugated plates 110 consist of PVC. By using PVC, which comprises chlorine, a sufficiently antibacterial and antimicrobial action is obtained, whereby microbe contamination and algal growth need not be feared in practice, this effect being intensified further by the described form, structure and matte black surfaces of louvres 60, whereby irradiation of sunlight on corrugated plates 110 is prevented.
(173)
(174)
(175)
(176)
(177) As already noted, louvres 60 extend horizontally in mutually parallel equidistant relation. They are supported by a number of vertical bearing strips 115 provided with sinusoidal, amply dimensioned slotted holes which are mutually registered between strips 115 and through which louvres 60 are inserted into their end position during production.
(178)
(179) In the embodiment according to
(180) It is noted that the airflow-guiding element has a specific form with a more or less cylindrical outer surface. Attention is however drawn to the fact that the different drives according to
(181) In the embodiment according to
(182) In the embodiment according to
(183) In the embodiment according to
(184) In the embodiment according to
(185)
(186) A comparison between enthalpy exchanger 106 according to the invention of
(187) As in enthalpy exchangers 91, 98 and 101 according to
(188) Just as in enthalpy exchanger 106, trestle 95 with drive motor 41 supports via a bottom plate 127 on the ground 96. Enthalpy exchanger 125 is very low-noise due to the complete vibration decoupling obtained hereby.
(189)
(190) A more or less basin-like housing comprises bottom plate 127 of fibre-reinforced polyester to which a steel plate of about 10 mm thick is glued. Extending around the periphery is an upright wall part 128 which is constructed from glass fibre-reinforced polyester or a sandwich construction of polyester or steel plate with a foam filling of for instance polyurethane or polyisocyanurate. A basin structure which fulfills the function of water collecting reservoir 44 is hereby obtained.
(191) Extending from the mutually parallel longitudinal edges of peripheral wall part 128 are two upright side walls 129 which are manufactured from plastic, particularly polyester, reinforced with tensively strong fibres. Edge parts 107 with the above described streamlined shape are situated between the end zones of the lower sides of these walls 129 and the upper side thereof.
(192) The inlet openings which serve to let supply airflows 47 through to inlet grids 126 are defined between the end zones of side walls 129.
(193) Enthalpy exchanger 125 is covered by two units 131, each comprising three water supply containers 43.
(194) Because trestle 95 rests via heavy bottom plate 127 on the ground 96 and the rest of the structure is completely isolated from all moving fan parts, enthalpy exchanger 125 is very low-noise.
(195) Edge parts 107 with streamlined shape extend around inlet openings 45.
(196) The structure of enthalpy exchanger 125 is very simple.
(197) Because the more or less basin-like housing of enthalpy exchanger 125 according to
(198) A protective grid can if desired be added to any enthalpy exchanger according to the invention on the blow-out side of the fan. In the case of an assembly of enthalpy exchangers, such a grid can if desired extend over more than one fan opening.
(199) The use of plastic structural parts for an enthalpy exchanger according to the invention has the advantage of a low price, a low weight, a high degree of corrosion resistance and, particularly in the case of sandwich panels, a high degree of internal damping, whereby sound production is suppressed to great extent, certainly compared to metal panels.
(200) The use of the superior fan according to the invention, which can be operated at relatively low rotation speed, also has the advantage that the rotation component in the outflowing air is considerably smaller than is the case in the usual prior art fan 5.
(201) A comparison between
(202) It will be apparent from the foregoing that the principals according to the invention make a very light and inexpensive structure of an enthalpy exchanger possible, and that the performance relative to the prior art has also improved spectacularly.