Spray apparatus and method for cooling a metal strand in a continuous casting machine
10807157 · 2020-10-20
Assignee
Inventors
Cpc classification
B05B1/20
PERFORMING OPERATIONS; TRANSPORTING
B05B13/0207
PERFORMING OPERATIONS; TRANSPORTING
B05B1/306
PERFORMING OPERATIONS; TRANSPORTING
B05B1/3053
PERFORMING OPERATIONS; TRANSPORTING
B05B12/04
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A spray apparatus for cooling a metal strand in a continuous casting machine, wherein at least one multiple-nozzle head and at least one switching valve are provided, wherein the multiple-nozzle head has at least a first and a second nozzle, wherein the switching valve is arranged upstream of the multiple-nozzle head, and wherein the switching valve is flow-connected to all the second nozzles in the multiple-nozzle head, in order to enable or to shut off a supply of spray liquid to all the second nozzles.
Claims
1. A spray apparatus for cooling a metal strand in a continuous casting machine, the spray apparatus comprising at least one multiple-nozzle head and at least one switching valve, wherein the at least one multiple-nozzle head has at least a first and a second nozzle, wherein the at least one switching valve is arranged upstream of the at least one multiple-nozzle head, and wherein the at least one switching valve is flow-connected to the second nozzle in the at least one multiple-nozzle head, in order to enable or to shut off a supply of spray liquid to the second nozzle; further including a nozzle support and at least one multiple nozzle unit being connected in a releasable manner to the nozzle support, the nozzle support containing therein at least two pipelines, the at least one multiple nozzle unit having a mounting block in which a beginning of nozzle spray liquid pipes is arranged, the nozzle spray liquid pipes then leading to the at least one multiple-nozzle head, wherein the at least one multiple nozzle unit is connected in the releasable manner to the nozzle support by way of the mounting block.
2. The spray apparatus according to claim 1, wherein the at least one multiple-nozzle head comprises a plurality of multiple-nozzle heads, wherein the plurality of multiple-nozzle heads are spaced apart from one another in three dimensions.
3. The spray apparatus according to claim 1, wherein the at least one multiple-nozzle head comprises a plurality of multiple-nozzle heads, each of the plurality of multiple-nozzle heads includes the first nozzle and at least one flow control nozzle including at least the second nozzle, wherein each at least one flow control nozzle of every one of the plurality of multiple-nozzle heads comprises a set of flow control nozzles, each set of the flow control nozzles being flow-connected to one of the at least one switching valve in order to enable or to shut off the supply of spray liquid to each particular set of flow control nozzles, wherein the at least one flow control nozzle comprises no more than 9 flow control nozzles.
4. The spray apparatus according to claim 1, wherein the at least one switching valve comprises at least a first and a second switching valve, wherein the first switching valve is flow-connected to each first nozzle in the at least one multiple-nozzle head, in order to enable or to shut off the supply of spray liquid to each first nozzle, and wherein the second switching valve is flow-connected to each second nozzle in the at least one multiple-nozzle head in order to enable or to shut off the supply of spray liquid to each second nozzle.
5. The spray apparatus according to claim 1, wherein the at least two pipelines comprises a first pipeline and a second pipeline, and the first pipeline is connected to each first nozzle and the second pipeline is connected to each second nozzle.
6. The spray apparatus according to claim 5, wherein the at least one multiple-nozzle head comprises a plurality of multiple-nozzle heads and the at least one switching valve comprises a plurality of switching valves, and upstream of the plurality of multiple-nozzle heads, a first one of the plurality of switching valves is provided on the second pipeline and each remaining one of the plurality of switching valves is provided to each one of at least one further pipeline of the at least two pipelines, the at least one further pipeline being less than 9 pipelines.
7. The spray apparatus according to claim 5, wherein the at least one multiple-nozzle head comprises a plurality of multiple-nozzle heads and upstream of the plurality of multiple-nozzle heads, one of the at least one switching valve is provided on the first pipeline.
8. The spray apparatus according to claim 1, wherein the at least one multiple-nozzle head comprises a plurality of multiple-nozzle heads, each of the at least two pipelines being connected to a set of the nozzles, each of the set of nozzles including at least one of the nozzles in each of the at least one multiple-nozzle heads such that a first one of the set of the nozzles includes each first nozzle in each of the multiple-nozzle heads and a second one of the set of nozzles includes each second nozzle in each of multiple-nozzle heads, the at least two pipelines being no more than 10 pipelines.
9. The spray apparatus according to claim 1, wherein the first and second nozzle of the at least one multiple-nozzle head differ to an extent where, at a predefined pressure of the spray liquid, each of the first and second nozzle discharge a different quantity of spray liquid.
10. The spray apparatus according to claim 1, wherein the first and second nozzle of the at least one multiple-nozzle head are coordinated with one another in respect of a spray-liquid quantity discharged such that the first nozzle, within a predefined pressure range between a low pressure and a high pressure of the spray liquid, discharges a spray-liquid quantity within a first quantity range, and that a second quantity range made up of a sum of spray-liquid quantities discharged by the first nozzle and the second nozzle between the low pressure and the high pressure overlaps the first quantity range.
11. The spray apparatus according to claim 1, wherein each at least one multiple-nozzle head has a plurality of nozzles including at least the first and second nozzle, wherein each of the plurality of nozzles, within a predefined pressure range between a low pressure and a high pressure of the spray liquid, discharge a spray-liquid quantity within a quantity range, and that the quantity ranges overlap, and wherein there are not more than 10 quantity ranges.
12. The spray apparatus according to claim 1, wherein the at least one multiple-nozzle head comprises a plurality of multiple-nozzle heads, each of the multiple-nozzle heads being spaced apart from one another in three dimensions along the at least two pipelines.
13. The spray apparatus according to claim 1, wherein the at least two pipelines are configured to run parallel to a casting direction of the continuous casting machine and the at least one multiple-nozzle head comprises a plurality of multiple-nozzle heads arranged along the at least two pipelines one behind another in the casting direction.
14. The spray apparatus according to claim 1, wherein the at least two pipelines are arranged transversely to a casting direction of the continuous casting machine and the at least one multiple-nozzle head comprises a plurality of multiple-nozzle heads arranged along the at least two pipelines one behind another transversely to the casting direction.
15. The spray apparatus according to claim 1, wherein the at least one switching valve comprises a compressed-air valve, and in that each at least one switching valve is assigned a solenoid valve for enabling or shutting off a supply of compressed air to the each at least one switching valve.
16. The spray apparatus according to claim 15, wherein each solenoid valve is combined in a solenoid-valve island, wherein the solenoid-valve island has a joint base and a joint electronic control for the each solenoid valve.
17. The spray apparatus according to claim 1, wherein at least one of the at least two pipelines has a profile with at least one hollow chamber which is continuous in a longitudinal direction of the profile.
18. The spray apparatus according to claim 17, wherein the at least one multiple-nozzle head is arranged on the profile or on a support having the profile.
19. The spray apparatus according to claim 1, wherein the least two pipelines have profiles with a plurality of hollow chambers which are continuous in a longitudinal direction.
20. The spray apparatus according to claim 19, wherein the profiles are connected to form a support.
21. A method for cooling a metal strand in a continuous casting machine by the spray apparatus according to claim 1, wherein the at least one multiple-nozzle head comprises a plurality of multiple-nozzle heads, the method comprising: enabling the supply of spray liquid and/or switching off the supply of spray liquid to each second nozzle in dependence on a spray-liquid quantity required, wherein enabling and/or switching off the supply of spray liquid is carried out exclusively when the spray-liquid quantity required is altered.
22. The method according to claim 21, further comprising enabling the supply of spray liquid or switching off the supply of spray liquid to each first nozzle in dependence on the spray-liquid quantity required, wherein enabling and/or switching off the supply of spray liquid is carried out exclusively when the spray-liquid quantity required is altered.
23. A spray apparatus for cooling a metal strand in a continuous casting machine, the spray apparatus comprising: a first switching valve and a second switching valve; a nozzle support; and a plurality of multiple nozzle units being releasably connected to the nozzle support; each of the multiple nozzle units including a multiple-nozzle head, each multiple-nozzle head having a first nozzle and a second nozzle; the first switching valve and the second switching valve being located upstream of the each of the multiple nozzle units; the first switching valve being flow-connected to each first nozzle in order to enable or to shut off a first supply of spray liquid to every first nozzle; the second switching valve being flow-connected to each second nozzle in order to enable or to shut off a second supply of spray liquid to every second nozzle; the nozzle support containing therein at least two pipelines; each of the multiple nozzle units having a mounting block with a beginning of nozzle spray liquid pipes therein, with the nozzle spray liquid pipes then leading to the multiple-nozzle head; and the mounting block releasably connecting each multiple nozzle unit to the nozzle support.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further features and advantages of the invention can be gathered from the claims and from the following description of preferred embodiments of the invention in conjunction with the drawings. Individual features of the different embodiments of the invention which are shown in the drawings, and described in the description, can be combined with one another in any desired manner here without departing from the framework of the invention. This also applies to a combination of individual features without any further features with which the individual features are described, or shown, together. In the drawings:
(2)
(3)
(4)
(5)
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DETAILED DESCRIPTION
(7) The illustration of
(8) The spray apparatus 10 according to the invention has a nozzle support 14, which extends parallel to the casting direction 12. A plurality of multiple-nozzle units 16, which will be explained in more detail in
(9) The nozzle support 14 is arranged in a continuous casting machine, above the supporting rollers for the metal strand. The multiple-nozzle units 16 then extend away downward from the nozzle support 14, that is to say into the drawing plane of
(10) The nozzle support 14 contains within it a first pipeline 18a, a second pipeline 20a and a third pipeline 22a, the pipelines running parallel to one another and parallel to the nozzle support 14. The first pipeline 18a is illustrated by means of a solid line, the second pipeline 20a is illustrated by means of a dashed line and the third pipeline 22a is illustrated by means of a chain-dotted line. This serves merely for illustrative purposes and for distinguishing between the three pipelines 18a, 20a, 22a.
(11) Each multiple-nozzle unit 16 has three spray nozzles, each activated by separate nozzle water pipes. In order for it to be possible to show this in the schematic illustration of
(12) A nozzle valve block 24 with a total of three switching values 26, 28 and 30 is provided upstream of the multiple-nozzle units 16. The first switching valve 26 is connected to the first pipeline 18a, the second switching valve 28 is connected to the second pipeline 20a and the third switching valve 30 is connected to the third pipeline 22a. The three switching valves 26, 28, 30 can enable or shut off a supply of spray liquid, for example a supply of water, symbolized by an arrow 32, to the pipelines 18a, 20a, 22a. The switching valves 26, 28, 30 here are advantageously designed in the form of pneumatically activated pinch valves. The switching valves 26, 28, 30 are activated pneumatically by means of a respective solenoid valve, the solenoid valves being arranged in a solenoid-valve island 34, which is illustrated above the nozzle valve block 24. This solenoid-valve island 34 is supplied with compressed air, as is symbolized by means of an arrow 36. Furthermore, the solenoid-valve island 34 has a joint electronic control means, which can be connected to a data bus. Such a data bus, and therefore the supply of electric signals, is symbolized by means of an arrow 38. Within the framework of the invention, the first switching valve 26 can be dispensed with if the intention is for the first pipeline 18a, and therefore all the first nozzles of the multiple-nozzle units 16, to be supplied permanently with spray liquid. Of course, it is nevertheless possible to provide a higher-level device for switching on and off the supply of spray water for the spray apparatus 10 as a whole.
(13) Depending, therefore, on how the solenoid valves in the solenoid-valve island 34 are activated, said valves enable a supply of compressed air to the switching valves 26, 28, 30 or shut off the supply of compressed air and, as a result, a supply of spray liquid to the pipelines 18a, 20a, 22a is then also optionally enabled or shut off.
(14)
(15) The multiple-nozzle head 44 here is of such a compact design that it can be arranged between two supporting rollers for the metal strand. The multiple-nozzle head 44 is always designed, and arranged, such that the spray jets generated by the nozzles 46, 48, 50 can pass through between the supporting rollers without obstruction.
(16) The first nozzle 46 is supplied with spray liquid by means of the first nozzle water pipe 18b, the second nozzle 48 is supplied with spray liquid by means of the second nozzle water pipe 20b and the third nozzle 50 is supplied with spray liquid by means of the third nozzle water pipe 22b. Ultimately, therefore, all the first nozzles 46 in the multiple-nozzle units 16 are flow-connected to the first pipeline 18a, but it is not the case that all the first nozzles 46 are flow-connected to the second pipeline 20a and the third pipeline 22a. In the same way, all the second nozzles 48 of the multiple-nozzle units 16 are flow-connected exclusively to the second pipeline 20a. All the third nozzles 50 of the multiple-nozzle units 16 are flow-connected exclusively to the third pipeline 22a.
(17) By means of the first switching valve 26, it is therefore possible to enable or shut off a supply of spray liquid to all the first nozzles 46 in the multiple-nozzle units 16. By means of the second switching valve 28, it is possible to enable or shut off a supply of spray liquid to all the second nozzles 48 in the multiple-nozzle units 16. By means of the third switching valve 30, it is possible to enable or shut off a supply of spray liquid to all the third nozzles 50 of the multiple-nozzle units 16.
(18) If it is therefore the case that merely a comparatively small spray-liquid quantity is required in order to cool a metal strand, then use is made merely of the nozzles supplied permanently with spray liquid or a higher-level control means (not illustrated) enables a supply of spray liquid into the first pipeline 18a, for example, merely via the switching valve 26, whereas a supply of spray liquid into the second pipeline 20a and the third pipeline 22a is shut off by means of the switching valves 28, 30. As a result, only the first nozzles 46 will discharge a spray jet. The spray jet is discharged through the first nozzles 46 here continuously and without interruption. It is only when the spray-liquid quantity required alters that, on the one hand, it is possible, using devices which are not illustrated, to alter a pressure of the spray liquid supplied. On the other hand, it is possible for all the second nozzles 48 to be switched on, for example, via the second switching valve 28. If even more spray liquid is required, it is possible for all the third nozzles 50 to be switched on, for example, via the third switching valve 30.
(19) The spray-liquid quantity discharged can therefore be altered, on the one hand, by virtue of the pressure of the spray liquid supplied being altered and, on the other hand, by virtue of the nozzles 46, 48, 50 being switched on or off. If the predetermined spray-liquid quantity is constant, the nozzles 46, 48, 50 generate a continuous and uninterrupted spray jet. It is therefore also possible for the metal strand to be cooled continuously and without interruption.
(20) It is possible for the first nozzles 46, the second nozzles 48 and the third nozzles 50 in each multiple-nozzle head 44 here to be identical or designed such that they discharge a different spray-liquid quantity at the same spray-liquid pressure. For example, the first nozzle 46 discharges a first spray-liquid quantity at a predetermined spray-liquid pressure, the second nozzle 48 discharges a greater spray-liquid quantity at the same spray-liquid pressure and the third nozzle 50 discharges an even greater spray-liquid quantity at the same spray-liquid pressure.
(21) This means that the spread of the dischargeable spray-liquid quantity can be increased to a considerable extent in relation to three identically designed nozzles 46, 48, 50.
(22) The nozzles 46, 48, 50 can be formed in the multiple-nozzle block 44, for example, in the form of nozzle inserts, and therefore these nozzle inserts can be changed over quickly and straightforwardly. This is advantageous if the nozzles 46, 48, 50 have to be changed over on account of wear, but also for the purpose of adapting the spray-liquid quantity discharged.
(23)
(24) It can be seen that the first nozzle 46 discharges a spray-liquid quantity of merely approximately 1 l/min at a spray-liquid pressure of 1 bar. A spray-liquid quantity of approximately 3 l/min, then, is discharged at a spray-liquid pressure of 12 bar.
(25) If the spray-liquid quantity discharged is to be increased above 3 l/min, the second nozzle 48 is switched on. At the same time, the spray-liquid pressure is reduced again to 1 bar.
(26) It can be seen from the line provided with crosses that the sum of the spray-liquid quantities discharged by the first nozzle 46 and the second nozzle 48 is approximately 2 l/min at a spray-liquid pressure of 1 bar. This value is therefore lower than the spray-liquid quantity which is discharged by the first nozzle 46 alone at a spray-liquid pressure of 12 bar. The quantity ranges of the spray-liquid quantity discharged by the first nozzle 46 alone and of the spray-liquid quantities discharged by the first nozzle 46 and the second nozzle 48 together therefore overlap. This makes it possible to achieve a very precise setting of the spray-liquid quantity discharged by virtue of the spray-liquid pressure being varied and of individual nozzles 46, 48, 50 being switched on or off.
(27) The first nozzle 46 and the second nozzle 48 together discharge approximately 7.5 l/min of spray liquid at a spray-liquid pressure of 12 bar, as can be seen on the far right of the line provided with crosses. If the intention then is for the spray-liquid quantity to be increased yet further, all three nozzles 46, 48, 50 are supplied with spray liquid and, at the same time, the spray-liquid pressure is reduced again to 1 bar. As can be seen with reference to the line provided with squares in
(28) The nozzles 46, 48, 50 of the multiple-nozzle heads 44 are therefore coordinated with one another in respect of the spray-liquid quantity discharged such that the first nozzle, within a predefined pressure range between a low pressure and a high pressure of the spray liquid, discharges a spray-liquid quantity within a first quantity range, and that the sum of the spray-liquid quantities discharged by the first nozzle and the second nozzle at the low pressure is lower than the spray-liquid quantity discharged by the first nozzle at the high pressure. The quantity ranges of the spray-liquid quantities discharged by the first nozzle, on the one hand, and by the first nozzle and the second nozzle together, on the other hand, therefore overlap. Analogously, this is also the case for the sum of the spray-liquid quantities discharged by the first nozzle and the second nozzle at the high pressure and the sum of the spray-liquid quantities discharged by the first nozzle, the second nozzle and the third nozzle together at low pressure. This can be seen with reference to the line provided with squares in
(29)
(30) It is also the case that respective undercut grooves 54, 56 are arranged laterally of the three hollow chambers or pipelines 18a, 20a, 22a. These undercut grooves 54, 56 can be used in order to mount, for example, the multiple-nozzle units 16 on the support 14. The support 42 from
(31)
(32) The spray apparatus 60 has a multiple-nozzle unit 16, as has already been described with reference to
(33) In contrast to the multiple-nozzle unit 16 from
(34) The first switching valve 26 is assigned to a first nozzle water pipe 18b, the second switching valve 28 is assigned to a second nozzle water pipe 20b and the third switching valve 30 is assigned to a third nozzle water pipe 22b. A supply of spray water to the nozzle water pipes 18b, 20b, 22b, and therefore to the nozzles 46, 48 and/or 50 in the multiple-nozzle head 44, can thus be enabled or switched off via the switching valves 26, 28, 30.
(35) For the sake of clarity, a supply of spray liquid to the nozzle valve block 24, a supply of compressed air to the nozzle valve block 24 and a possibly higher-level solenoid-valve island have not been illustrated in
(36) The spray apparatus 60 according to