Apparatus and method for dual refrigerant tank refill
10808974 ยท 2020-10-20
Assignee
Inventors
- Craig F. Govekar (Gurnee, IL, US)
- Rahhali Sanhaji (Sesto Fiorentino, IT)
- Paolo Pennacchia (Florence, IT)
- Massimo Corposanto (Sesto Fiorentino, IT)
Cpc classification
F25B7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2345/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B43/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2400/121
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2345/0052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B45/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2400/23
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2345/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A dual tank refrigerant delivery apparatus including a refrigerant tank housing a first storage tank, a second storage tank, and a refrigerant delivery system positioned therein, the refrigerant delivery system adapted to supply a first refrigerant to the first storage tank and a second refrigerant to the second storage tank, a tank recess on the housing for receiving a refrigerant resupply tank, a first refrigerant hose for connecting to a first refrigerant resupply tank, a second refrigerant hose for connecting to a second refrigerant resupply tank, wherein the first refrigerant is supplied from the first refrigerant resupply tank through the first refrigerant hose and refrigerant delivery system to the first storage tank, and wherein the second refrigerant is supplied from the second refrigerant resupply tank through the second refrigerant hose and refrigerant delivery system to the second storage tank.
Claims
1. An apparatus comprising: a refrigerant tank housing; a first storage tank positioned within the refrigerant tank housing; a second storage tank positioned within the refrigerant tank housing; a refrigerant delivery system comprising hoses and fittings positioned within the refrigerant tank housing, the refrigerant delivery system adapted to supply a first refrigerant to the first storage tank and a second refrigerant to the second storage tank; a tank recess on the housing for receiving a refrigerant resupply tank therein; a first refrigerant hose having a first fitting adapted for connection to a first refrigerant resupply tank; a second refrigerant hose having a first fitting adapted for connection to a second refrigerant resupply tank; wherein the first refrigerant hose is adapted for connection to the refrigerant delivery system; wherein the second refrigerant hose is adapted for connection to the refrigerant delivery system; wherein the first refrigerant hose is further adapted to supply the first refrigerant to the refrigerant delivery system from the first refrigerant resupply tank; wherein the second refrigerant hose is further adapted to supply the second refrigerant to the refrigerant delivery system from the second refrigerant resupply tank; wherein refrigerant supplied through the first refrigerant hose is directed to an oil separator through a first refrigerant line and directed from the oil separator through a second refrigerant line towards the first storage tank; and wherein refrigerant supplied through the second refrigerant hose is directed to the oil separator through a third refrigerant line and directed from the oil separator through a fourth refrigerant line towards the second storage tank.
2. The apparatus of claim 1, wherein the first refrigerant comprises R-134a and the second refrigerant comprises R-1234yf.
3. The apparatus of claim wherein threads on the first fitting of the first refrigerant hose are different than threads on the first fitting of the second refrigerant hose.
4. The apparatus of claim 3, wherein the threads on the first fitting of the first refrigerant hose are right-handed threads and the threads on the first fitting of the second refrigerant hose are left-handed threads.
5. The apparatus of claim 1, wherein when the first refrigerant resupply tank containing the first refrigerant is secured within the tank recess, the first fitting of the first refrigerant hose is secured to the first refrigerant resupply tank, a second fitting of the first refrigerant hose is secured to a first fitting on the refrigerant delivery system, and the refrigerant delivery system is connected to the first storage tank.
6. The apparatus of claim 5, wherein the refrigerant delivery system includes a gas identifier wherein when refrigerant is introduced into the refrigerant delivery system from the first refrigerant resupply tank, the refrigerant is identified by the gas identifier to insure that only a proper refrigerant is supplied to the first storage tank.
7. The apparatus of claim 6, wherein the gas identifier can determine that the first refrigerant supplied by the first refrigerant resupply tank is the proper refrigerant, and the refrigerant delivery system is adapted to deliver the first refrigerant to the first storage tank.
8. The apparatus of claim 6, wherein the refrigerant delivery system includes a discharge fitting adapted for attachment to a discharge tank such that refrigerant within the refrigerant delivery system may be purged through the discharge fitting to the discharge tank.
9. The apparatus of claim 8, wherein the gas identifier can determine that the first refrigerant supplied by the first refrigerant resupply tank is not the proper refrigerant, and the refrigerant the refrigerant delivery is system is purged through to the discharge fitting to the discharge tank.
10. An apparatus, comprising: a refrigerant tank housing; a first storage tank positioned within the refrigerant tank housing; a second storage tank positioned within the refrigerant tank housing; a refrigerant delivery system comprising hoses and fittings positioned within the refrigerant tank housing, refrigerant delivery system adapted to supply a first refrigerant to the first storage tank and a second refrigerant to the second storage tank; a refrigerant resupply tank positionable in the housing; a first refrigerant hose having a first fitting adapted for connection to a first refrigerant resupply tank; a second refrigerant hose having a first fitting adapted for connection to a second refrigerant resupply tank; wherein the first refrigerant hose is adapted for connection to the refrigerant delivery system; wherein the second refrigerant hose is adapted far connection to the refrigerant delivery system; wherein the first refrigerant hose is further adapted to supply the first refrigerant to the refrigerant delivery system from the first refrigerant resupply tank; and wherein the second refrigerant hose is further adapted to supply the second refrigerant to the refrigerant delivery system from the second refrigerant resupply tank wherein refrigerant supplied through th first refrigerant hose is directed to an oil separator through a first refrigerant line and directed from the oil separator through a second refrigerant line towards the first storage tank; and wherein refrigerant supplied through the second refrigerant hose is directed to the oil separator through a third refrigerant line and directed from the oil separator through a fourth refrigerant line towards the secord storage tank.
11. A method, comprising; providing a refrigerant supply unit having a refrigerant tank housing having a first storage tank positioned within the refrigerant tank housing and a second storage tank positioned within the refrigerant tank housing, a refrigerant delivery system comprising hoses and fittings positioned within the refrigerant tank housing, the refrigerant delivery system adapted to supply a first refrigerant to the first storage tank and a second refrigerant to the second storage tank, the housing adapted for receiving a refrigerant resupply tank therein, a first refrigerant hose having a first fitting adapted for connection to a first refrigerant resupply tank, a second refrigerant hose having a first fitting adapted for connection to a second refrigerant resupply tank, wherein the first refrigerant hose is adapted for connection to the refrigerant delivery system, wherein the second refrigerant hose is adapted for connection to the refrigerant delivery system, wherein the first refrigerant hose is further adapted to supply the first refrigerant to the refrigerant delivery system from the first refrigerant resupply tank, and wherein the second refrigerant hose is further adapted to supply the second refrigerant to the refrigerant delivery system from the second refrigerant resupply tank, wherein refrigerant supplied through the first refrigerant hose is directed to an oil separator through a first refrigerant line and directed from the oil separator through a second refrigerant line towards the first storage tank; and wherein refrigerant supplied through the second refrigerant hose is directed to the oil separator through a third refrigerant line and directed from the oil separator through a fourth refrigerant line towards the second storage tank; securing a first refrigerant resupply tank containing the first refrigerant in the housing; attaching the first fitting of the first refrigerant hose to the first refrigerant resupply tank, and attaching the second fitting of the first refrigerant hose to a first fitting on the refrigerant delivery system, wherein the first refrigerant hose is connected to the refrigerant delivery system and the refrigerant delivery system is connected to the first storage tank; and supplying the first refrigerant from the first refrigerant resupply tank through the first refrigerant hose and the refrigerant delivery system to the first storage tank.
12. The method of claim 11, wherein the first refrigerant comprises R-134a and the second refrigerant comprises R-1234yf.
13. The method of claim 11, wherein threads on the first fitting of the first refrigerant hose are different than threads on the first fitting of the second refrigerant hose.
14. The method of claim 13, wherein the threads on the first fitting of the first refrigerant hose are right-handed threads and the threads on the first fitting of the second refrigerant hose are left-handed threads.
15. The method of claim 11, wherein the refrigerant delivery system includes a gas identifier, wherein the method further comprises directing the first refrigerant from the first refrigerant resupply tank through the refrigerant delivery system to the gas identifier, and wherein the first refrigerant is identified by the gas identifier to insure that only a proper refrigerant is supplied to the first storage tank.
16. The method of claim 15, wherein when the gas identifier determines that the first refrigerant supplied by the first refrigerant resupply tank is the proper refrigerant, the refrigerant delivery system delivers the first refrigerant to the first storage tank.
17. The method of claim 16, wherein the refrigerant delivery system includes a discharge fitting attatched to a discharge tank and further including the step of purging refrigerant from within the refrigerant delivery system through the discharge fitting to the discharge tank.
18. The method of claim 17, wherein when the gas identifier determines that the first refrigerant supplied by the first refrigerant resupply tank is not the proper refrigerant, the refrigerant in the refrigrant delivery system is purged through the discharge fitting to the discharge tank.
19. The method of claim 11, further comprising: disconnecting the first refrigerant resupply tank from the first refrigerant hose and removing the first refrigerant resupply tank from the tank recess; securing a second refrigerant resupply tank containing a second refrigerant within the tank recess; attaching the first fitting of the second refrigerant hose to the second refrigerant resupply tank, wherein the second refrigerant hose is connected to the refrigerant delivery system and the refrigerant delivery system is connected to the second storage tank; and supplying the second refrigerant from the second refrigerant resupply tank through the second refrigerant hose and the refrigerant delivery system to the second storage tank.
20. The method of claim 19, wherein the refrigerant delivery system includes a gas identifier, wherein the method comprises directing the second refrigerant from the second refrigerant resupply tank through the refrigerant delivery system to the gas identifter, and wherein the second refrigerant is identified by the gas identifier to insure that only the proper refrigerant is supplied to the second storage tank.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Example embodiments are described herein with reference to the following drawings.
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DETAILED DESCRIPTION
(11) In this description, the articles a, an, and the are used to introduce elements and/or functions of the example embodiments. The intent of using those articles is that there is one or more of the introduced elements and/or functions. In this description, the intent of using the term and/or within a list of at least two elements or functions and the intent of using the terms at least one of and one or more of immediately preceding a list of at least two elements or functions is to cover each embodiment including a listed element or function independently and each embodiment comprising a combination of the listed elements or functions. For example, an embodiment described as comprising A, B, and/or C, or at least one of A, B, and C, or one or more of A, B, and C is intended to cover each of the following possible embodiments: (i) an embodiment comprising A, but not B and C, (ii) an embodiment comprising B, but not A and C, (iii) an embodiment comprising C, but not A and B, (iv) an embodiment comprising A and B, but not C, (v) an embodiment comprising A and C, but not B, (v) an embodiment comprising B and C, but not A, and (vi) an embodiment comprising A, B, and C. For the embodiments comprising element or function A, the embodiments can comprise one A or multiple A. For the embodiments comprising element or function B, the embodiments can comprise one B or multiple B. For the embodiments comprising element or function C, the embodiments can comprise one C or multiple C. In this description, the use of ordinal numbers such as first, second, third and so on is to distinguish respective elements rather than to denote a particular order of those elements unless the context of using those terms explicitly indicates otherwise.
(12) The diagrams, flow charts, and data shown in the figures are provided merely as examples and are not intended to be limiting. Many of the elements illustrated in the figures and/or described herein are functional elements that can be implemented as discrete or distributed elements, individually or in conjunction with other element(s), and in any suitable combination and/or location. Those skilled in the art will appreciate that other arrangements and elements can be used instead. Furthermore, the functions described as being performed by one or more elements can be carried out by a combination of hardware, firmware, and/or software (e.g., a processor that executes computer-readable program instructions).
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(15) Refrigerant resupply tank 200 may contain a first type of refrigerant, such as R-134a, and may be used to resupply first refrigerant tank 350 (shown in
(16) Refrigerant hoses 210 and 220 may be flexible rubber hoses that may be manipulated to allow for fittings 212 and 224 (shown most clearly in
(17) As noted above, many vehicles on the road today utilize R-134a refrigerant, but in view of environmental regulations, the number of vehicles that utilize R-1234yf refrigerant has been increasing, and the number of vehicles using R-1234yf refrigerant is expected to increase further over time, and the number of vehicles using R-134a refrigerant is expect to decrease over time. As a result, given that vehicles utilizing either R-134a or R-1234yf refrigerant are both in operation, refrigerant delivery and recovery unit 100 advantageously includes two separate tanks of refrigerant, i.e., a first refrigerant tank 350 containing a first type of refrigerant (R-134a) and a second refrigerant tank 360 containing a second type of refrigerant (R-1234yf) so that vehicles requiring either type of refrigerant (R-134a or R-1234yf) may be resupplied by refrigerant delivery and recovery unit 100.
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(19) Importantly, in order to insure that only the proper refrigerant can be resupplied from the refrigerant resupply tank 200 to the first refrigerant tank 350 (shown in
(20) Similarly, when the refrigerant resupply tank 200 is filled with the second type of refrigerant (e.g. R-1234yf), and it is desired to resupply or refill the second refrigerant tank 360 containing the second type of refrigerant with the second type of refrigerant (e.g. R1s34yf), refrigerant hose 220 that extends to the second refrigerant tank 360 has a fitting 222 that is configured to attach to a refrigerant resupply tank 200 containing the second type of refrigerant (e.g. R-1234yf). Fitting 222 is configured so that it is unable to be attached to a fitting on the refrigerant resupply tank 200 containing a first type of refrigerant (e.g. R-134a). As shown in
(21) Thus, fitting 212 of first refrigerant hose 210 may have left-handed threads that attach to a corresponding left-handed threaded fitting on a refrigerant resupply tank 200 containing a first type of refrigerant (e.g. R-134a), and fitting 214 may have left-handed threads that attach to a corresponding left-handed threaded fitting on refrigerant delivery system 300 that leads to the first refrigerant tank 350 containing the first type of refrigerant (e.g. R-134a). In addition, fitting 222 of second refrigerant hose 220 may have right-handed threads that attach to a corresponding right-handed threaded fitting on a refrigerant resupply tank 200 containing a second type of refrigerant (e.g. R-1234yf) and fitting 224 may have right-handed threads that attach to a corresponding right-handed threaded fitting on refrigerant delivery system 300 that leads to the second refrigerant tank 360 containing the second type of refrigerant (e.g. R-1234yf).
(22) The use of left-handed fittings for the first refrigerant hose 210 to connect to a refrigerant resupply tank 200 containing a first type of refrigerant (e.g. R-134a) and to connect to a fitting on refrigerant delivery system 300 that leads to the first refrigerant tank 350 containing the first refrigerant (e.g. R-134a), provides a safeguard insuring that only the first type of refrigerant (e.g. R-134a) is supplied from a refrigerant resupply tank 200 to first refrigerant tank 350. Similarly, the use of right-handed fittings for the second refrigerant hose 220 to connect to a refrigerant resupply tank 200 containing a second type of refrigerant (e.g. R-1234yf) and to connect to a fitting on refrigerant delivery system 300 that leads to the second refrigerant tank 360 containing the second refrigerant (e.g. R-1234yf), provides another safeguard insuring that only the second type of refrigerant (e.g. R-1234yf) is supplied from a refrigerant resupply tank 200 to second refrigerant tank 360.
(23) It will be appreciated that rather than, or in addition to, using left-hand or right-hand threaded fittings to insure only the proper refrigerant is supplied to the first or second refrigerant tank, different sized fittings and/or different sized threads may also be used to insure that only the proper type of refrigerant is supplied to the first or second refrigerant tank.
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(26) Second refrigerant tank 360 contains a second type of refrigerant (e.g. R-1234yf). When it is desired to refill the second refrigerant tank 360 with the second type of refrigerant (e.g. R-1234yf), the refrigerant resupply tank 200 used to resupply the first refrigerant tank 350 is unhooked from first refrigerant hose 210 and removed from the tank recess 230. Next, a refrigerant resupply tank 200 that contains the second type of refrigerant (e.g. R-1234yf) is placed within tank recess 230 (as shown in
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(28) In similar fashion, in order to refill second refrigerant tank 360 shown containing a second refrigerant R-1234yf, a refrigerant resupply tank 200 (shown in
(29) In this manner, gas identifier 370 provides a second safeguard (in addition to the use of right-handed and left-handed threaded fittings) to insure that the first and second refrigerant tanks 350, 360 are supplied only with the proper refrigerant.
(30) In addition, a third safeguard may also be employed to insure that only the proper refrigerant is supplied to the first or second refrigerant tanks 350, 360 in the form of a pressure sensor which can be used to insure that only refrigerant coming through under pressure from the appropriate refrigerant resupply tank is ultimately routed to the designated refrigerant tank.
(31) It will also be appreciated that refrigerant delivery system 300 is used to distribute both a first and a second type of refrigerant to the first and second refrigerant tanks respectfully. As a result, if first refrigerant tank 350 is resupplied with first refrigerant R-134a, and it desired to resupply second refrigerant tank 360 with second refrigerant R-1234yf, refrigerant delivery system 300 includes means to purge the system of residual refrigerant before supplying the second refrigerant tank 360 with second refrigerant R-1234yf. In particular, residual refrigerant may be forced or drawn through line 396 and through discharge fitting 398 that is secured to a refrigerant discharge tank. In this manner, residual refrigerant may be removed from refrigerant delivery system 300 into an approved discharge container which prevents discharge of any refrigerant to the atmosphere.
(32) In addition, if gas identifier 370 determines that the wrong type of refrigerant has entered refrigerant delivery system 300, that refrigerant may be discharged through line 396 and through discharge fitting 398 into a discharge tank 399. Then the appropriate refrigerant may be connected for resupply to first of second refrigerant tank 350, 360, and further tested by gas identifier 370 confirm and verify that the proper refrigerant intended to he resupplied is identified by the gas identifier 370.
(33) While various aspects and embodiments have been disclosed herein, other aspects and embodiments will be apparent to those skilled in the art. The various aspects and embodiments disclosed herein are for purposes of illustration and are not intended to be limiting, with the true scope being indicated by the claims, along with the full scope of equivalents to which such claims are entitled. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting.