High speed valve
10808858 ยท 2020-10-20
Assignee
Inventors
Cpc classification
F16K31/423
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/0675
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B05C5/0225
PERFORMING OPERATIONS; TRANSPORTING
F02M59/466
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/0679
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/0627
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/084
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L9/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M59/366
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/0655
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K31/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Valve including a valve body having a drain hole, a valve seat including an outlet union from which fluid flows out of the valve, a cup coupled to the valve body and biased against the valve seat, an input union, and a control valve arranged partly inside the valve seat. The control valve defines a compartment and includes an actuator, a permanent magnet and first and second electromagnets. The actuator includes a slide arranged in the compartment and that closes the drain hole when in a first position and is spaced apart from the drain hole when in a second position, and an armature. Providing current to the first electromagnet causes the slide to move to the second position separated from the drain hole and causes movement of the cup apart from the valve seat and thus flow of fluid from the input union to the outlet union.
Claims
1. A valve, comprising: a valve housing including an input portion through which fluid flows into said valve housing, a valve seat including an outlet portion through which fluid flows out of said valve housing, at least one relief channel, and a drain hole; a cup biased against said valve seat and arranged in said valve housing to define a first cavity inside said cup in flow communication with said at least one relief channel and a second cavity adjacent and external of said cup, a third cavity being defined by said input portion, said cup being biased against said valve seat to prevent, when biased, fluid in said second and third cavities from flowing out of said outlet portion, said valve housing including at least one supply channel between said second cavity and said third cavity; and a control valve arranged partly inside said valve housing, said control valve defining a compartment and including an actuator, a permanent magnet, a first electromagnet on a first side of said permanent magnet and a second electromagnet on a second side of said permanent magnet opposite the first side of said permanent magnet, said drain hole being closer to the second side of said permanent magnet, said first and second electromagnets being configured such that current is provided to said first electromagnet without being provided to said second electromagnet and is provided to said second electromagnet without being provided to said first electromagnet, said compartment being in flow communication with said at least one relief channel and in flow communication with said third cavity through an additional supply channel, said actuator being partly arranged in said compartment and, when in a first position, closing said drain hole, permitting flow of fluid from said third cavity through said compartment to said at least one relief channel to said first cavity and preventing fluid flow from said compartment into said drain hole, and when in a second position, being spaced apart from said drain hole permitting flow of fluid from said compartment into said drain hole and obstructing flow of fluid from said third cavity through said compartment to said at least one relief channel and thus to said first cavity.
2. The valve of claim 1, wherein said actuator comprises a slide partly arranged in said compartment and that closes said drain hole when said actuator is in the first position and is spaced apart from said drain hole when said actuator is in the second position, and an armature partly arranged in a space defined by said permanent magnet, said first electromagnet and said second electromagnet.
3. The valve of claim 1, further comprising a control housing coupled to said valve housing, said control valve being arranged partly inside said control housing, said second electromagnet being arranged closer to said valve housing than said first electromagnet.
4. The valve of claim 3, wherein said actuator comprises a slide partly arranged in said compartment and that closes said drain hole when said actuator is in the first position and is spaced apart from said drain hole when said actuator is in the second position, and an armature partly arranged in a space defined by said permanent magnet, said first electromagnet and said second electromagnet, and wherein said control housing is configured to enable said armature to move within said control housing without springs.
5. The valve of claim 1, wherein said valve seat, said cup and said slide comprise stainless steel.
6. The valve of claim 2, wherein said armature of said actuator is held in a position by said permanent magnet while said actuator is in the first position, and wherein the valve is configured to move in a direction from a closed position toward an open position by providing current to said first electromagnet and not to said second electromagnet to cause said slide of said actuator to move away from said drain hole, and wherein the valve is configured to move in a direction from the open position toward the closed position by providing current to said second electromagnet and not to said first electromagnet to cause said slide of said actuator to move toward said drain hole.
7. The valve of claim 2, wherein said actuator further comprises a rod and buffer unit interposed between said armature and said slide, said armature, said slide and said rod and buffer unit being integral with one another.
8. The valve of claim 1, wherein said valve housing comprises a valve body and an input union, further comprising attachment means for attaching said control valve, said valve seat and said input union to said valve body.
9. The valve of claim 1, further comprising at least one ring interposed between said valve seat and said valve housing to seal an interface between said valve seat and said valve housing.
10. The valve of claim 1, further comprising a seal arranged on said cup and configured to be situated against said valve seat when said cup is against said valve seat.
11. The valve of claim 1, wherein said valve housing comprises an input union providing said input portion, further comprising at least one ring interposed between said input union and said valve housing to seal an interface between said input union and said valve housing.
12. The valve of claim 1, wherein said at least one supply channel comprises a plurality of independent supply channels.
13. The valve of claim 1, wherein said first and third cavities are configured to have a larger area than an area of a narrowest one of said at least one supply channel.
14. The valve of claim 1, wherein said actuator is elongate and comprises at a first end, a slide that closes said drain hole when said actuator is in the first position and is spaced apart from said drain hole when said actuator is in the second position, an armature arranged at least partly in a space defined by said permanent magnet, said first electromagnet and said second electromagnet at a second end opposite the first end, and a rod and buffer unit interposed between said slide and said armature, and wherein said valve housing defines an orifice through which said actuator extends with said slide and said drain hole being on a first side of said orifice and said armature being on an opposite, second side of said orifice, said orifice constituting a barrier to movement of said slide in a direction away from said drain hole, said compartment being in flow communication with said third cavity at a location on the second side of said orifice, said compartment being in flow communication with said at least one relief channel at a location on the first side of said orifice, and wherein said slide is movable against said orifice when said actuator moves to the second position to form an obstruction to flow of fluid from said third cavity through said compartment to said at least one relief channel.
15. A valve, comprising: a valve body including at least one relief channel and a drain hole; an outlet union having an opening from which fluid flows out of the valve and which is coupled to said valve body, said outlet union including a valve seat: a cup coupled to said valve body and biased against said valve seat, a first cavity being defined to one side of said cup between said cup and a part of said valve body, a second cavity being defined by said valve seat and said. cup and having a portion on an opposite side of said cup between said cup and a part of said valve seat, said first cavity being in flow communication with said at least one relief channel, said cup being biased against said valve seat preventing fluid in said second and third cavities from flowing out of said outlet union: an input union coupled to said valve body, a third cavity being defined by said input union and said valve body, said valve body including at least one supply channel between said third cavity and said second cavity; and a control valve arranged partly inside said valve body, said control valve defining a compartment and including an actuator, a permanent magnet, a first electromagnet on a first side of said permanent magnet and a second electromagnet on a second side of said permanent magnet opposite the first side of said permanent magnet, said drain hole being closer to the second side of said permanent magnet, said first and second electromagnets being configured such that current is provided to said first electromagnet without being provided to said second electromagnet and is provided to said second electromagnet without being provided to said first electromagnet, said compartment being in flow communication with said at least one relief channel and in flow communication with said third cavity through an additional supply channel, said actuator being partly arranged in said compartment and, when in a first position, closing said drain hole, permitting flow of fluid from said third cavity through said compartment to said at least one relief channel to said first cavity and preventing fluid flow from said compartment into said drain hole, and when in a second position, being spaced apart from said drain hole permitting flow of fluid from said compartment into said drain hole and obstructing flow of fluid from said third cavity through said compartment to said at least one relief channel and thus to said first cavity.
16. The valve of claim 15, further comprising a control housing coupled to said valve body, said control valve being arranged partly inside said control housing, said second electromagnet being arranged closer to said valve body than said first electromagnet.
17. The valve of claim 15, wherein said actuator comprises: a slide partly arranged in said compartment and that closes said drain hole when said actuator is in the first position and is spaced apart from said drain hole when said actuator is in the second position; an armature partly arranged in a space defined by said permanent magnet, said first electromagnet and said second electromagnet; and a rod and buffer unit interposed between said armature and said slide, said armature, said slide and said rod and buffer unit being integral with one another.
18. The valve of claim 15, further comprising attachment means for attaching said control valve, said valve seat and said input union to said valve body, and wherein said armature of said actuator is held in a position by said permanent magnet while said actuator is in the first position, and wherein the valve is configured to move in a direction from a closed position toward an open position by providing current to said first electromagnet and not to said second electromagnet to cause said slide of said actuator to move away from said drain hole, and wherein the valve is configured to move in a direction from the open position toward the closed position by providing current to said second electromagnet and not to said first electromagnet to cause said slide of said actuator to move toward said drain hole.
19. The valve of claim 15, wherein said first and third cavities are configured to have a larger area than an area of a narrowest one of said at least one supply channel.
20. The valve of claim 15, wherein said actuator is elongate and comprises at a first end, a slide that closes said drain hole when said actuator is in the first position and is spaced apart from said drain hole when said actuator is in the second position, an armature arranged at least partly in a space defined by said permanent magnet, said first electromagnet and said second electromagnet at a second end opposite the first end, and a rod and buffer unit interposed between said slide and said armature, and wherein said valve body defines an orifice through which said actuator extends with said slide and said drain hole being on a first side of said orifice and said armature being on an opposite, second side of said orifice, said orifice constituting a barrier to movement of said slide in a direction away from said drain hole, said compartment being in flow communication with said third cavity at a location on the second side of said orifice, said compartment being in flow communication with said at least one relief channel at a location on the first side of said orifice, and wherein said slide is movable against said orifice when said actuator moves to the second position to form an obstruction to flow of fluid from said third cavity through said compartment to said at least one relief channel.
21. The valve of claim 1, wherein the valve has a closed position in which said actuator is held in the first position by said permanent magnet, and wherein the valve has an open position in which current is provided to said first electromagnet and not to said second electromagnet to cause said actuator to move in a direction away from said drain hole toward the second position and permitting fluid flow from said first cavity through said at least one relief channel into said compartment and then into said drain hole causing pressure of the fluid in said second cavity to be greater than pressure of the fluid in said first cavity and resulting in movement of said cup apart from said valve seat and thus flow of fluid from said second cavity through a gap between said cup and said valve seat to said outlet portion, and wherein the valve is configured to move in a direction from the open position to the closed position by providing current to said second electromagnet and not to said first electromagnet to cause said actuator to move toward the first position enabling flow of fluid from said third cavity into said first cavity through said compartment and said at least one relief channel and thus pressure of fluid in said first cavity to become equal to pressure of fluid in said second cavity and thereby result in movement of said cup against said valve seat and prevention of flow of fluid from said second cavity to said outlet portion.
22. The valve of claim 15, wherein the valve has a closed position in which said actuator is held in the first position by said permanent magnet, and wherein the valve has an open position in which current is provided to said first electromagnet and not to said second electromagnet to cause said actuator to move in a direction away from said drain hole toward the second position and permitting fluid flow from said first cavity through said at least one relief channel into said compartment and then into said drain hole causing pressure of the fluid in said second cavity to be greater than pressure of the fluid in said first cavity and resulting in movement of said cup apart from said valve seat and thus flow of fluid from said second cavity through a gap between said cup and said valve seat to said outlet union, and wherein the valve is configured to move in a direction from the open position to the closed position by providing current to said second electromagnet and not to said first electromagnet to cause said actuator to move toward the first position enabling flow of fluid from said third cavity into said first cavity through said compartment and said at least one relief channel and thus pressure of fluid in said first cavity to become equal to pressure of fluid in said second cavity and thereby result in movement of said cup against said valve seat and prevention of flow of fluid from said second cavity to said outlet union.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The following drawings are illustrative of embodiments of the system developed or adapted using the teachings of at least one of the inventions disclosed herein and are not meant to limit the scope of the invention as encompassed by the claims.
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(13) In the foregoing explanation of a high speed valve in accordance with the invention, it is expected that the valve operating pressure will typically be in a range from about 10 to about 70 bar, although the operating pressure does not limit the scope of the claims. Such relatively high pressures can lead to special requirements for the valve parts and the materials of the valve parts. For example, the basic valve parts are preferably at least partly or possibly entirely made from stainless steel 431 (1417H2 designated by EU producers), the main spool seals are preferably made from fluoroplastic and the other seals are preferably rubber rings. In one embodiment, the valve seat, the cup and the internal slide comprise any composition of stainless steel, i.e., they may be made partly or entirely of stainless steel.
(14) A high speed valve in accordance with this invention preferably has following features (it may have only one of these features, all of the features or any variation of features): All valve parts except the seals are made partly or entirely of stainless steel including an internal slide 26, a main valve cup 23 and a valve seat 22 (
(15) This high-speed valve design provides, in one exemplifying embodiment, the following time characteristics: the valve opening time is about 2 to about 4 ms, the valve closing time is about 3 to about 5 ms, the opening time lag is about 12 ms, and the closing time lag is about 20 ms. The valve opening/closing time is the time of the main valve cup 23 to travel from one position to the other. The opening/closing time lag is the time between the leading edge of respective signal and the beginning of valve cup movement. It occurs due to finite time for the voltage to rise in the solenoids, the control slide travel time and pressure change time in control valve cavity.
(16) Referring now to
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(18) The direction of gas flow is shown by arrows in
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(20) The pilot valve 25, the valve seat 22 and input union 24 are bolted to the valve body 21 through passages 207 (see
(21) Mating surfaces are sealed with rings 206 that are preferably made partly or entirely of rubber, e.g., between the valve body 21 and the valve seat 22 and between the valve body 21 and the input union 24. Instead of rings 206, other interposing structure or techniques that seal an interface between the valve seat 22 and the valve body 21 may be used in the invention and may be referred to as sealing means herein.
(22) Cup 23 has a seal 205 on its face adjacent to the valve seat 22, which seal 205 is preferably made partly or entirely of plastic and is configured to seal against part of the valve seat 22. Inflow and outflow channels pipe thread 210 is preferably G. One or more seals are also provided between the control housing and the valve body (
(23) Chambers or cavities 220 and 221 are connected by one or more supply channels 46 (
(24) In the closed position, the cup 23 is located at seat 22 (against seat 22) and closes the main gas flow passage. Armature 28 is at the bottom position and is held in this position by the magnetic force of a permanent magnet 200 in a housing of the pilot control valve 25 (like solenoid block 13 in
(25) In an initial valve state (valve is closed), high pressure fluid is supplied to input union 24 filling cavities 220 and 221 and an internal space of the cup 23 through the channel 224 between the cavity 221 and a recess in the valve body 21 in which the slide 26 moves, a portion of the recess in which the slide 26 moves and a relief channel 208 in the valve body 21 that is in flow communication with this recess (
(26) The pressure force and the spring 202 press the cup 23 toward and against the seat 22. In this position of the cup 23 and seat 22, the internal channel of the valve is sealed. The pressure force also presses the slide 26 to the seat of the drain hole 201.
(27) For opening of the valve, the upper coil 203 is fed a current pulse by the control system (not shown in
(28) Valve closing is performed by applying a pulse of current from the control system to the lower coil 204. Again, the manner in which the current pulse is provided by the control system and received by the lower coil 204 is known to those skilled in the art of electromagnetic valves. The armature 28 goes down and returns to its initial position. The pressure in chambers 220 and 221 becomes equal. Spring 202 returns cup 23 to its initial position and closes the valve.
(29) Valve seals are shown in two locations: seal 205 is between the cup 23 and the valve seat 22 and seal 206 is between the seat 22 and the valve body 21.
(30) A functional diagram of the high speed valve control unit is shown in
(31) As for an example of control circuit operation: after the switch 30 is closed, the generator 36 generates control pulses in the sequence shown in
(32) Experimental data in the form of pressure vs. time plot is depicted in
(33) The fast acting nature of the valve is based on the following features: the low number of coil windings, the constant magnetic location between coils and high capacitance of the capacitors (capacitors are not shown in
(34) The magnetic circuit of the valve has two coils. They create an attractive magnetic field once direct current flows through them that results in movement of the valve armature (position 26 in
(35) This feature is an important consideration during development of the remote control circuitry. The circuitry provides both coils with short normalized electric pulses. This allows setting the armature 28 in a stable opened or closed position and de-energizing the coils immediately thereafter. It is possible to configure the delay between the trailing edge of the first impulse, which opens the flow path or pipeline and the front edge of the second impulse, which closes it. This delay allows control the amount of a gas that passes through the valve.
(36) If the operational mode is autonomous, it is possible to control the valve either from the main unit or from an additional wired remote control.
(37) The opening or closing of the main high-pressure pipeline of the valve can be performed either manually or automatically. It is also possible to open and close the pipeline from an additional remote control by, for example, pressing OPEN and CLOSE buttons manually controlling the valve open time.
(38) Manual operation is reasonable during troubleshooting or configuring the facility.
(39) Automatic operation allows the operator to set the pulse intervals more precisely using the 8-bit microcontroller ATtiny13A. The intervals are controlled by an internal timer (e.g., base frequency is about 410.sup.6 Hz) and are programmable.
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(42) The invention can be implemented in numerous ways, including potentially as a fluid flow control process; an apparatus or a system. In this specification, these implementations, or any other form that the invention may take, may be referred to as fluid flow control techniques.
(43) Although several preferred embodiments are illustrated and described above, there are possible combinations using other geometries, materials and different dimensions for the components that perform the same functions. At least one of the inventions disclosed herein is not limited to the above embodiments and should be determined by the following claims. There are also numerous additional applications in addition to those described above. Many changes, modifications, variations and other uses and applications of the subject invention will, however, become apparent to those skilled in the art after considering this specification and the accompanying drawings which disclose the preferred embodiments thereof. All such changes, modifications, variations and other uses and applications which do not depart from the spirit and scope of the invention are deemed to be covered by the invention which is limited only by the following claims.