Connection state determination device for breather pipe
10808658 ยท 2020-10-20
Assignee
Inventors
- Toru Sekiguchi (Saitama, JP)
- Masahiro Fujii (Saitama, JP)
- Atsuhiro Miyauchi (Saitama, JP)
- Takashi Konomoto (Saitama, JP)
Cpc classification
F02D41/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10157
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01M13/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G01M15/09
PHYSICS
F02M35/1038
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/47
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10222
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01M13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G01M15/09
PHYSICS
F02M26/47
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Provided is a connection state determination device. The connection state determination device for the breather pipe determines the connection state of a breather pipe in an internal combustion engine having a supercharger, and the breather pipe is connected between an engine body including a crank case and an intake passage on the upstream side of a compressor of the supercharger, and communicates the crank case and the intake passage. The connection state determination device includes a pipe internal pressure sensor that detects the pressure inside the breather pipe, a pulsation waveform obtaining part for obtaining pulsation due to the variation of pressure inside the breather pipe as a pulsation waveform based on the detected pressure, and a connection state determination part that determines the connection state of the breather pipe based on the pulsation waveform.
Claims
1. A connection state determination device for a breather pipe in an internal combustion engine having a supercharger that determines a connection state of the breather pipe connected between an engine body including a crank case and an intake passage on an upstream side of a compressor of the supercharger and communicates the crank case and the intake passage, the connection state determination device for the breather pipe comprising a pipe internal pressure sensor that detects pressure inside the breather pipe, a pulsation waveform obtaining part for obtaining pulsation due to variation of the pressure inside the breather pipe as a pulsation waveform based on the pressure detected, and a connection state determination part that determines the connection state of the breather pipe based on the pulsation waveform according to one of a first condition, a second condition, a third condition and a fourth condition, wherein an intake passage side pipe connection part for connecting an end portion of the breather pipe is disposed to the intake passage, an engine body side pipe connection part for connecting an other end portion of the breather pipe is disposed to the engine body, and the pipe internal pressure sensor is attached to the intake passage side pipe connection part or the engine body side pipe connection part, wherein in the first condition, the connection state determination device for the breather pipe further comprising: a sine/cosine component coefficient calculation part that calculates a sine component coefficient and a cosine component coefficient respectively correlated with amplitude of a sine wave and amplitude of a cosine wave of a predetermined frequency by multiplying a Fourier series corresponding to the pulsation waveform by the sine wave and the cosine wave of the predetermined frequency respectively and integrating a result for one cycle of the pulsation waveform, an amplitude coefficient obtaining part that obtains an amplitude coefficient correlated with amplitude of the pulsation waveform by calculating a square root value of a sum of squares of the sine component coefficient and the cosine component coefficient, and an amplitude coefficient integration value obtaining part that obtaining an amplitude coefficient integration value by integrating the amplitude coefficient for a plurality of cycles that is predetermined, wherein the connection state determination part determines the connection state of the breather pipe by comparing the amplitude coefficient integration value to a predetermined first determination threshold, wherein in the second condition, the connection state determination device for the breather pipe further comprising: an amplitude absolute value calculation part that calculates an amplitude absolute value by integrating an absolute value of amplitude of the pulsation waveform in one cycle, and an obtaining part for an integration value of the amplitude absolute value that obtains the integration value of the amplitude absolute value by integrating the amplitude absolute value for a plurality of cycles that is predetermined, wherein the connection state determination part determines the connection state of the breather pipe by comparing the integration value of the amplitude absolute value to predetermined second determination threshold, wherein in the third condition, the connection state determination device for the breather pipe further comprising: an amplitude difference calculation part that calculates a difference between a maximum value and a minimum value of the amplitude of the pulsation waveform in one cycle, and an amplitude difference integration value obtaining part that obtains an amplitude difference integration value by integrating the difference for a plurality of cycles that is predetermined, wherein the connection state determination part determines the connection state of the breather pipe by comparing the amplitude difference integration value to a predetermined third determination threshold, wherein in the fourth condition, the connection state determination device for the breather pipe further comprising: a threshold exceeding period measurement part that measures a period of time during which a predetermined threshold is exceeded by amplitude of the pulsation waveform in one cycle as a threshold exceeding period, and a threshold exceeding period integration value obtaining part that obtains a threshold exceeding period integration value by integrating the threshold exceeding period for a plurality of cycles that is predetermined, wherein the connection state determination part determines the connection state of the breather pipe by comparing the threshold exceeding period integration value to a predetermined fourth threshold.
2. The connection state determination device for the breather pipe according to claim 1, wherein the connection state determination part determines the connection state of the breather pipe based on amplitude of the pulsation waveform when load of the internal combustion engine is in a predetermined low load range.
3. The connection state determination device for the breather pipe according to claim 2, wherein the connection state determination part determines the connection state of the breather pipe based on the amplitude of the pulsation waveform when the load of the internal combustion engine is in a predetermined high load range that is higher than the predetermined low load range.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
DESCRIPTION OF THE EMBODIMENTS
(15) Preferable embodiments of the present disclosure are described with reference to the drawings.
(16) The intake tube 5 and the exhaust tube 6 are connected to the cylinder head 7 of the engine 3, and a cylinder fuel injection valve 11 and a spark plug 12 (refer to
(17) Also, a crank angle sensor 13 (refer to
(18) Also, a supercharger 14 that consists of a turbocharger is disposed to the engine 3. The supercharger 14 has a compressor 14a disposed to the intake tube 5 and a turbine (not depicted) disposed to the exhaust tube 6, and the compressor 14a and the turbine are integrally connected via a shaft. The supercharger 14 performs the supercharge operation which pressurizes the intake air inside the intake tube 5 by the compressor 14a which is integrated with the turbine and is rotationally driven as the turbine is rotationally driven by the exhaust gas inside the exhaust tube 6.
(19) An air filter 15 for removing foreign matters, dirt and the like is disposed to the intake tube 5 on the upstream side of the compressor 14a, and an air flow meter 16 that detects the intake air quantity flowing in the intake tube 5 through the air filter 15 is disposed to the intake tube 5 on the downstream side of the air filter 15. A throttle valve 17 is disposed to the intake tube 5 on the downstream side of the compressor 14a. The opening of the throttle valve 17 is controlled by driving a TH actuator 17a according to a control signal from the ECU 2, and thereby, the intake air quantity sucked into the engine 3 is controlled.
(20) Also, an intake pressure sensor 18 is disposed to the intake tube 5 on the downstream side of the throttle valve 17. The intake pressure sensor 18 detects pressure (hereinafter, referred to as intake pressure) PBA inside the intake tube 5 and outputs the detection signal to the ECU 2. The air passed through the throttle valve 17 is supplied to each of the cylinders 4 via an intake manifold 5b having multiple branch pipes (not depicted).
(21) Moreover, an accelerator opening sensor 19 (refer to
(22) Also, a blowby gas reduction device 20 that returns the blowby gas inside the crank case 3a to the intake system is disposed to the engine 3. The blowby gas reduction device 20 has the first reduction device 21 and the second reduction device 22 that return the blowby gas to the intake tube 5 respectively on the upstream side and the downstream side.
(23) The first reduction device 21 is configured with the first gas passage 31 that communicates to the crank case 3a, an oil separator 32 that separates engine oil from the blowby gas flowing the first gas passage 31, a PCV pipe 33 for introducing the blowby gas passed through the oil separator 32 to the intake manifold 5b, a PCV valve 34 that is disposed to the PCV pipe 33 and has a check valve, and the like. The engine oil separated by the oil separator 32 is returned to an oil pan 3b at the bottom of the crank case 3a via an oil circulation passage 35. In
(24) The second reduction device 22 is configured with the second gas passage 41 that communicates to the crank case 3a, an oil separator 42 that separates engine oil from the blowby gas flowing the second gas passage 41, a breather pipe 43 for introducing the blowby gas passed through the oil separator 42 to the intake tube 5 on the upstream side of the compressor 14a and for introducing the air sucked into the intake tube 5 to the inside of the crank case 3a via the second gas passage 41, and the like. The oil separated by the oil separator 42 is returned to the oil pan 3b at the bottom of the crank case 3a via the oil circulation passage 35, as the same as the first reduction device 21.
(25) The end portions of the breather pipe 43 are attached in the air-tight state respectively to an engine side pipe mounting part 3c (engine body side pipe connection part) disposed on the side of the body of the engine 3 and an intake tube side pipe mounting part 5c (intake passage side pipe connection part) disposed to a predetermined position of the intake tube 5.
(26) Moreover, the pipe internal pressure sensor 51 for detecting the pressure PIP inside the breather pipe 43 (hereinafter, referred to as pipe internal pressure) is disposed to either the engine side pipe mounting part 3c or the intake tube side pipe mounting part 5c. In
(27) The ECU 2 is configured with a microcomputer including an I/O interface, a CPU, a RAM, a ROM (all of these are not depicted) and the like. Detection signals from the various sensors described above are input to the CPU after A/D conversion and shaping are performed at the I/O interface. The CPU determines the operation state of the engine 3 and executes the connection state determination process of the breather pipe 43 of the second reduction device 22 according to the program stored in the ROM. In this embodiment, the pulsation waveform obtaining part, the connection state determination part, the sine/cosine component coefficient calculation part, the amplitude coefficient obtaining part, the amplitude coefficient integration value obtaining part, the amplitude absolute value calculation part, the obtaining part of the integration value of the amplitude absolute value, the amplitude difference calculation part, the amplitude difference integration value obtaining part, the threshold exceeding period measurement part, and the threshold exceeding period integration value obtaining part are configured by the ECU 2.
(28)
(29)
(30) As shown in
(31) As shown in
(32)
(33)
(34) The determination of whether the load of the engine 3 is in the high load region or in the low load region mentioned above can be performed based on the magnitude of the opening angle of the throttle valve 17, the magnitude of the intake air quantity, the magnitude of the intake pressure PBA, and the like.
(35) Next, the connection state determination process for the breather pipe 43 is described with reference to
(36) Firstly, in Step 1 (depicted as S1; the same for other Steps), it is determined whether a determination completion flag F_DONE is 1 or not. If the determination result is YES, that is, if the connection state determination by this process has already been completed, the process is directly terminated. The determination completion flag F_DONE is reset to 0 when the engine 3 is started. Thereby, the connection state determination by this process is performed once per operation cycle that is from the start to the stop of the engine 3.
(37) On the contrary, if the determination result in Step 1 described above is NO, it is determined whether a predetermined determination condition is satisfied or not (Step 2). A condition that, for example, the engine load (including the engine speed NE, the intake pressure PBA, the accelerator opening AP, and the like) is within a predetermined range suitable for executing the connection state determination for the breather pipe 43, is set as the determination condition. Therefore, if the engine load is out of the predetermined range and the determination condition is not satisfied (Step 2: NO), this process is directly terminated. On the contrary, if the determination condition is satisfied (Step 2: YES), a pipe internal pressure pulsation waveform obtaining process is executed (Step 3). The pipe internal pressure pulsation waveform obtaining process obtains a pipe internal pressure pulsation waveform f by sampling the data of the pipe internal pressure PIP detected by the pipe internal pressure sensor 51 for every predetermined crank angle (30 degrees, for example).
(38) Next, the sine/cosine component coefficient described later which is correlated with the amplitude of the pipe internal pressure pulsation waveform f is calculated by using a Fourier series (Step 4). Specifically, the pipe internal pressure pulsation waveform f is indicated as the following formula (1) by the combination of the sine wave and the cosine wave.
f(t)=1+a.sub.1 sin(t)+b.sub.1 cos(t)+a.sub.2 sin(2 t)+b.sub.2 cos(2 t)+ . . . +a.sub.n sin(nt)+b.sub.n cos(nt)(1)
(39) : angle speed (one cycle is the crank angle of 720 degrees)
(40) t: time
(41) When the pipe internal pressure pulsation waveform f(t) of the formula (1) is multiplied by a sine wave of a predetermined frequency (sin(t)) and then the result is integrated for one cycle (for the crack angle of 720 degrees), only the result of the multiplication of the sine waves of the same frequency remains, and the other multiplied terms of sine waves of frequencies different to each other and the multiplied terms of all the cosine waves becomes the value of zero. As a result, the following formula (2) can be obtained.
(42)
(43) Then, a sine component coefficient a.sub.1 that indicates the amplitude of the sine wave of the predetermined frequency can be obtained by the following formula (3).
(44)
(45) Similar to the above, when the pipe internal pressure pulsation waveform f(t) of the formula (1) is multiplied by a cosine wave of a predetermined frequency (cos(t)) and then the result is integrated for one cycle, only the result of the multiplication of the same frequency components remains, and the other multiplied terms of frequency components different to each other and the multiplied terms of all the sine waves becomes the value of zero, as the same as the case of multiplying the sine wave of the predetermined frequency described above. As a result, the following formula (4) can be obtained.
(46)
(47) Then, a cosine component coefficient b.sub.1 that indicates the amplitude of the cosine wave of the predetermined frequency can be obtained by the following formula (5).
(48)
(49) Next, in Step 5 successive to Step 4 of
(50)
(51) Next, in Step 6 successive to Step 5 of
(52) If the amplitude coefficient integration value RINV1 is greater than the first determination threshold RINV1_TH (Step 7: YES), it is determined that the amplitude of the pipe internal pressure pulsation waveform f is sufficiently large and the connection state of the breather pipe 43 is proper, and a proper connection flag F_CONNECT_OK is set to 1 to indicate the above (Step 8). On the contrary, if the amplitude coefficient integration value RINV1 is less than or equal to the first determination threshold RINV1_TH (Step 7: NO), it is determined that the amplitude of the pipe internal pressure pulsation waveform f is small and the connection state of the breather pipe 43 is faulty, and a faulty connection flag F_CONNECT_NG is set to 1 to indicate the above (Step 9). Then, after executing Step 8 or Step 9 described above, the determination completion flag F_DONE is set to 1 to indicate the completion of the connection state determination for the breather pipe 43 (Step 10), and this process is terminated.
(53) As described above, according to the first connection state determination process, the amplitude can be quantified by calculating the amplitude coefficient R correlated with the amplitude of the pipe internal pressure pulsation waveform f by using the Fourier series corresponding to the pipe internal pressure pulsation waveform f. Then, by comparing the amplitude coefficient integration value RINV1, which is obtained by integrating the amplitude coefficient R for multiple cycles, to the appropriately set first determination threshold RINV1_TH, the connection state of the breather pipe 43 can be determined in a short period of time while improving the precision of the determination.
(54) Next, other connection state determination processes are described with reference to
(55) As shown in
(56)
(57)
(58) Here, FLT is the filter value of the pipe internal pressure PIP, KACT is the detection value of the pipe internal pressure sensor 51, a and b are the predetermined filter coefficients, and i is the sampling number. K is a constant that is determined by the order of the bandpass filter.
(59) By executing the filter process described above, as shown in
(60) Next, in Step 22 successive to Step 21 of
(61) If the determination result of Step 23 described above is YES, it is determined that the amplitude of the pipe internal pressure pulsation waveform is sufficiently large and the connection state of the breather pipe 43 is proper, and Step 8 described above is executed. On the contrary, if the determination result of Step 23 is NO, it is determined that the amplitude of the pipe internal pressure pulsation waveform is small and the connection state of the breather pipe 43 is faulty, and Step 9 described above is executed. Then, Step 10 is executed after executing Step 8 or Step 9, and this process is terminated.
(62) As described above, according to the second connection state determination process, the amplitude of the pipe internal pressure pulsation waveform can be quantified by calculating the amplitude absolute value Ra. Then, by comparing the integration value RINV2 of the amplitude absolute value, which is obtained by integrating the amplitude absolute value Ra for multiple cycles, to the appropriately set second determination threshold RINV2_TH, the connection state of the breather pipe 43 can be determined in a short period of time while improving the precision of the determination.
(63)
(64) As shown in
(65) Thereby, as shown in
(66) Next, in Step 31 successive to Step 21 of
(67) If the determination result of Step 32 described above is YES, which means RINV3>RINV3_TH, it is determined that the amplitude of the pipe internal pressure pulsation waveform is sufficiently large and the connection state of the breather pipe 43 is proper, and Step 8 described above is executed. On the contrary, if the determination result of Step 32 is NO, it is determined that the amplitude of the pipe internal pressure pulsation waveform is small and the connection state of the breather pipe 43 is faulty, and Step 9 described above is executed. Then, Step 10 is executed after executing Step 8 or Step 9, and this process is terminated, as the same as the first and second connection state determination processes.
(68) As described above, according to the third connection state determination process, the amplitude of the pipe internal pressure pulsation waveform can be quantified by calculating the difference Rd between the maximum value Rmax and the minimum value Rmin of the amplitude in the pipe internal pressure pulsation waveform. Then, by comparing the amplitude difference integration value RINV3, which is obtained by integrating the difference Rd of the amplitude for multiple cycles, to the appropriately set third determination threshold RINV3_TH, the connection state of the breather pipe 43 can be determined in a short period of time while improving the precision of the determination.
(69)
(70) As shown in
(71) Thereby, as shown in
(72) Next, in Step 41 successive to Step 21 of
(73) If the determination result of Step 42 described above is YES, which means RINV4>RINV4_TH, it is determined that the amplitude of the pipe internal pressure pulsation waveform is sufficiently large and the connection state of the breather pipe 43 is proper, and Step 8 described above is executed. On the contrary, if the determination result of Step 42 is NO, it is determined that the amplitude of the pipe internal pressure pulsation waveform is small and the connection state of the breather pipe 43 is faulty, and Step 9 described above is executed. Then, Step 10 is executed after executing Step 8 or Step 9, and this process is terminated, as the same as the first to third connection state determination processes described above.
(74) As described above, according to the fourth connection state determination process, the amplitude of the pipe internal pressure pulsation waveform can be quantified by measuring the threshold exceeding period. Then, by comparing the threshold exceeding period integration value RINV4, which is obtained by integrating the threshold exceeding time for multiple cycles, to the appropriately set fourth determination threshold RINV4_TH, the connection state of the breather pipe 43 can be determined in a short period of time while improving the precision of the determination.
(75) The present disclosure is not limited to the embodiments described above, and is enabled in various aspects. The first to fourth connection state determination processes use the amplitude coefficient R, the amplitude absolute value Ra, the amplitude difference Rd and the threshold LE exceeding period as parameters for quantifying the amplitude of the pipe internal pressure pulsation waveform, but the present disclosure is not limited thereto. It is possible to use other parameters that can be used for determining the quality of the connection state of the breather pipe 43 by utilizing the pulsation of the pipe internal pressure PIP or the waveform thereof.
(76) The detailed configurations of the engine 3 and the blowby gas reduction device 20 (the first and second reduction devices 21 and 22) indicated in the embodiments are merely examples and can be appropriately modified within the scope of the spirit of the present disclosure.