MAGNETIC FIBER MATERIAL, PREPARATION METHOD FOR SAME, AND APPLICATIONS THEREOF

Abstract

The present invention belongs to the field of functional fibrous materials, and discloses a magnetic fibrous material and a preparation method and application thereof. A polymer and a magnetic load raw material are dissolved in a solvent to obtain a uniform spinning solution; a solute component that reacts with the magnetic load raw material is added into a coagulation bath solvent to obtain a reactive coagulation bath solution; the spinning solution is electrospun, and the produced fiber is collected with the reactive coagulation bath solution, so that the magnetic load raw material in the fiber reacts in situ with the solute in the reactive coagulation bath solution to obtain the magnetic fibrous material.

Claims

1. A method for preparing magnetic fibrous materials, comprising the following preparation steps: (1) preparation of spinning solution: dissolving a polymer and a magnetic load raw material in a solvent to obtain a uniform spinning solution; (2) preparation of reactive coagulation bath solution: adding a solute component that reacts with the magnetic load raw material into a coagulation bath solvent to obtain a uniform reactive coagulation bath solution; and (3) electrospinning the spinning solution obtained in step (1), and collecting the produced fiber with the reactive coagulation bath solution obtained in step (2), so that the magnetic load raw material in the fiber reacts in situ with the solute in the reactive coagulation bath solution to obtain the magnetic fibrous material.

2. The method for preparing magnetic fibrous materials according to claim 1, wherein the polymer in step (1) is at least one of the following substances: polylactic acid, polycaprolactone, polyglycolide, polylactide, polyglycolic acid, hyaluronic acid, fibrin, silk protein, polyethylene glycol, chitosan, collagen, gelatin, polyethylene, polypropylene, polyvinyl chloride, polystyrene, polymethyl methacrylate, polyamide, polycarbonate, polyoxymethylene, polybutylene terephthalate, polyethylene terephthalate, cellulose acetate, methyl cellulose, ethyl cellulose, hydroxyethyl cellulose, cyanoethyl cellulose, hydroxypropyl cellulose, hydroxypropyl methyl cellulose, hydroxyethyl starch, carboxymethyl starch, polyvinylpyrrolidone, polyvinyl alcohol, polyacrylonitrile, polyethylene glycol-polylactic acid block copolymer, polyethylene glycol-polycaprolactone block copolymer, polyethylene glycol-polyvinylpyrrolidone block copolymer, polystyrene-polybutadiene block copolymer, styrene-butadiene-styrene triblock copolymer, polystyrene-poly(ethylene-butylene)-polystyrene block copolymer, styrene-isoprene/butadiene-styrene block copolymer, and polystyrene-polybutadiene-polystyrene block copolymer; the mass fraction of the polymer in the spinning solution is 1% to 40%.

3. The method for preparing magnetic fibrous materials according to claim 1, wherein the magnetic load raw material in step (1) is a simple substance, an alloy or a compound; the simple substance is at least one of iron, nickel, manganese, copper, and lanthanide metals; the alloy is at least one of ferrosilicon alloy, iron-nickel alloy, iron-silicon aluminum alloy, aluminum-nickel-cobalt alloy, iron-chromium-cobalt alloy, ferrite, manganese-zinc alloy, nickel-zinc alloy, neodymium-iron-boron alloy, and iron-lanthanide metal alloy; the compound is at least one of the chloride, oxide, nitrate and sulfate of iron, nickel, aluminum, manganese, copper and lanthanide metals; and the amount of the magnetic load raw material added is 0.001% to 10% by mass of that of the polymer.

4. The method for preparing magnetic fibrous materials according to claim 1, wherein the solvent in step (1) is one or a mixture of two or more of the following substances: water, dichloromethane, chloroform, dichloroethane, tetrachloroethane, methyl acrylate, tetrahydrofuran, methyltetrahydrofuran, N,N-dimethylformamide, N,N-dimethylacetamide, dimethyl sulfoxide, ether, petroleum ether, acetone, formic acid, acetic acid, trifluoroacetic acid, carbon tetrachloride, xylene, toluene, phenol, chlorobenzene, nitrobenzene, pentane, n-hexane, methylcyclohexane, N-methylpyrrolidone, anisole, methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, pentanol, N-methylmorpholine-N-oxide, methylimidazole chloride, and cresol.

5. The method for preparing magnetic fibrous materials according to claim 1, wherein the coagulation bath solvent in step (2) is one or a mixture of two or more of the following substances: water, dichloromethane, chloroform, dichloroethane, tetrachloroethane, methyl acrylate, tetrahydrofuran, methyltetrahydrofuran, N,N-dimethylformamide, N,N-dimethylacetamide, dimethyl sulfoxide, ether, petroleum ether, acetone, formic acid, acetic acid, trifluoroacetic acid, carbon tetrachloride, xylene, toluene, phenol, chlorobenzene, nitrobenzene, pentane, n-hexane, methylcyclohexane, N-methylpyrrolidone, anisole, methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, pentanol, N-methylmorpholine-N-oxide, methylimidazole chloride, and cresol.

6. The method for preparing magnetic fibrous materials according to claim 1, wherein the solute component in step (2) is at least one of hydroxides of lithium, sodium, magnesium, aluminum, potassium and calcium, or at least one of carbonates of lithium, sodium, potassium and ammonium, or at least one of phosphates of lithium, sodium, magnesium, potassium and ammonium.

7. The method for preparing magnetic fibrous materials according to claim 1, wherein the conditions for the electrospinning in step (3) are as follows: voltage of the spinneret is 0.5-50 kV, and voltage of the coagulation bath is 0-50 kV; the distance between the spinneret and the coagulation bath is 5-50 cm, and the spinning solution supply speed is 0.1-30 mL/h; during the spinning, the ambient temperature is 5° C. to 60° C., and the relative humidity is 25% to 95%.

8. The method for preparing magnetic fibrous materials according to claim 1, wherein during the electrospinning in step (3), it is necessary to continuously supplement the coagulation bath to ensure the stability of its component ratio.

9. A magnetic fibrous material prepared by the method according to claim 1.

10. Application of the magnetic fibrous material according to claim 9 to magnetic resonance imaging materials, magnetic recording materials, magnetic cooling materials, magnetostrictive materials or magnetoluminescent materials.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0031] FIG. 1 is a schematic diagram of the reactive coagulation bath electrospinning device used in an example of the present invention.

[0032] FIG. 2 is a scanning electron micrograph of the magnetic fiber prepared in Example 1 of the present invention.

[0033] FIG. 3 is a transmission electron micrograph of the magnetic fibers prepared in Example 1 of the present invention (a and c in the figure) and a comparative example (b and d in the figure), showing that the magnetic particles are in a monomolecular dispersion state in the magnetic fiber prepared by the present invention.

[0034] FIG. 4 shows the test results of the magnetic resonance relaxation efficiency of the paramagnetic fibers prepared in Examples 1-4 of the present invention and the comparative example under different concentrations of the magnetic load raw material, indicating that the fiber prepared by the present invention has a significantly higher T.sub.1 magnetic resonance relaxation rate and a better magnetic resonance contrast effect than the comparative technical solution.

DETAILED DESCRIPTION OF THE EMBODIMENTS

[0035] The present invention will be described in further detail below with reference to examples and drawings, but the embodiments of the present invention are not limited thereto.

EXAMPLE 1

[0036] (1) Dissolving polyethylene terephthalate. and gadolinium chloride hexahydrate in a mixed solvent of dichloromethane and trifluoroacetic acid (with a mass ratio of 1:2) to form a polymer solution with a mass fraction of 15% (in which the amount of gadolinium chloride hexahydrate added was 0.1% by mass of polyethylene terephthalate), thereby obtaining a spinning solution;

[0037] (2) adding sodium hydroxide to water to adjust the pH to 9, and mixing uniformly before adding the obtained solution to a coagulation bath container to obtain a reactive coagulation bath solution; and

[0038] (3) electrospinning the spinning solution obtained in step (1), and collecting fibers with the reactive coagulation bath solution obtained in step (2), with the schematic diagram of the device used shown in FIG. 1. The spinneret was connected to a voltage of +18 kV, and the coagulation bath was connected to a voltage of −1 kV. The distance between the spinneret and the coagulation bath was 15 cm, and the spinning solution supply speed was 2 mL/h. During the spinning, the ambient temperature was 25° C. and the relative humidity was 65%, and it was necessary to continuously supplement the coagulation bath to ensure its component stability. After the spinning, the reaction continued in the coagulation bath before the fiber was taken out to obtain the final product.

[0039] The scanning electron micrograph of the magnetic fiber prepared in this example is shown in FIG. 2, with the fiber diameter being about 900 nm.

[0040] FIG. 2 shows the scanning electron micrograph of the magnetic fiber prepared in this example, with the fiber diameter being about 900 nm. FIG. 3(a, c) is a transmission electron micrograph of the magnetic fiber prepared in this example, characterizing the state of the magnetic material in the fiber. FIG. 3a shows that the magnetic material was not agglomerated in the fiber (the particle spacing was about 0.5 nm), and FIG. 3c shows a number of dispersive rings shown as the Fourier transform result, indicating that the magnetic material was monodispersed (the atomic radius of gadolinium atoms is 0.254 nm, see “Rare Earth Elements and Their Analytical Chemistry”, Li Mei et al., Chemical Industry Press, 2009), and the magnetic material was in an amorphous state.

EXAMPLE 2

[0041] (1) Dissolving polyethylene terephthalate and gadolinium chloride hexahydrate in a mixed solvent of dichloromethane and trifluoroacetic acid (with a mass ratio of 1:2) to form a polymer solution with a mass fraction of 15% (in which the amount of gadolinium chloride hexahydrate added was 0.2% by mass of polyethylene terephthalate), thereby obtaining a spinning solution;

[0042] (2) adding sodium hydroxide to water to adjust the pH to 9.2, and mixing uniformly before adding the obtained solution to a coagulation bath container to obtain a reactive coagulation bath solution; and

[0043] (3) electrospinning the spinning solution obtained in step (1), and collecting fibers with the reactive coagulation bath solution obtained in step (2), with the schematic diagram of the device used shown in FIG. 1. The spinneret was connected to a voltage of +17 kV, and the coagulation bath was connected to a voltage of −2 kV. The distance between the spinneret and the coagulation bath was 15 cm, and the spinning solution supply speed was 3 mL/h. During the spinning, the ambient temperature was 25° C. and the relative humidity was 65%, and it was necessary to continuously supplement the coagulation bath to ensure its component stability. After the spinning, the reaction continued in the coagulation bath before the fiber was taken out to obtain the final product.

EXAMPLE 3

[0044] (1) Dissolving polyethylene terephthalate and gadolinium chloride hexahydrate in a mixed solvent of dichloromethane and trifluoroacetic acid (with a mass ratio of 1:2) to form a polymer solution with a mass fraction of 15% which the amount of gadolinium chloride hexahydrate added was 0.3% by mass of polyethylene terephthalate), thereby obtaining a spinning solution;

[0045] (2) adding sodium hydroxide to water to adjust the pH to 9.5, and mixing uniformly before adding the obtained solution to a coagulation bath container to obtain a reactive coagulation bath solution; and

[0046] (3) electrospinning the spinning solution obtained in step (1), and collecting fibers with the reactive coagulation bath solution obtained in step (2), with the schematic diagram of the device used shown in FIG. 1. The spinneret was connected to a voltage of +16 kV, and the coagulation bath was connected to a voltage of −3 kV. The distance between the spinneret and the coagulation bath was 15 cm, and the spinning solution supply speed was 3 mL/h. During the spinning, the ambient temperature was 25° C. and the relative humidity was 65%, and it was necessary to continuously supplement the coagulation bath to ensure its component stability. After the spinning, the reaction continued in the coagulation bath before the fiber was taken out to obtain the final product.

EXAMPLE 4

[0047] Dissolving polyethylene terephthalate and gadolinium chloride hexahydrate in a mixed solvent of dichloromethane and trifluoroacetic acid (with a mass ratio of 1:2) to form a polymer solution with a mass fraction of 15% (in which the amount of gadolinium chloride hexahydrate added was 0.5% by mass of polyethylene terephthalate), thereby obtaining a spinning solution;

[0048] (2) adding sodium hydroxide to water to adjust the pH to 9.7, and mixing uniformly before adding the obtained solution to a coagulation bath container to obtain a reactive coagulation bath solution; and

[0049] (3) electrospinning the spinning solution obtained in step (1), and collecting is fibers with the reactive coagulation bath solution obtained in step (2), with the schematic diagram of the device used shown in FIG. 1. The spinneret was connected to a voltage of +15 kV, and the coagulation bath was connected to a voltage of −2 kV. The distance between the spinneret and the coagulation bath was 15 cm, and the spinning solution supply speed was 3.5 mL/h. During the spinning, the ambient temperature was 25° C. and the relative humidity was 65%, and it was necessary to continuously supplement the coagulation bath to ensure its component stability. After the spinning, the reaction continued in the coagulation bath before the fiber was taken out to obtain the final product.

[0050] The test results of the magnetic resonance relaxation rate of the magnetic fibers prepared in Examples 1-4 are shown in FIG. 4 (in which the technical solution of the present invention is shown as a solid square). It can be seen that the technical solution of the present invention had a higher relaxation rate and a better magnetic resonance contrast effect than the technical solution of the comparative example.

EXAMPLE 5

[0051] (1) Dissolving an aluminum-nickel-cobalt alloy (Al.sub.8Ni.sub.16Co.sub.24Cu.sub.3Fe.sub.39) and ferric chloride nanoparticles (with a mass ratio of 3:1) and polyethylene glycol (with a molecular weight of 500,000) in tetrahydrofuran to form a polymer solution with a mass fraction of 1% (in which the amount of the aluminum-nickel-cobalt alloy and ferric chloride nanoparticles added was 0.0015% by mass of polyethylene glycol), thereby obtaining a spinning solution;

[0052] (2) adding sodium hydroxide at a mass concentration of 2% to methanol, and mixing uniformly before adding the obtained solution to a coagulation bath container to obtain a reactive coagulation bath solution; and (3) electrospinning the spinning solution obtained in step (1), and collecting fibers with the reactive coagulation bath solution obtained in step (2), with the schematic diagram of the device used shown in FIG. 1. The spinneret was connected to a voltage of +30 kV, and the coagulation bath was grounded. The distance between the spinneret and the coagulation bath was 25 cm, and the spinning solution supply speed was 5 mL/h. During the spinning, the ambient temperature was 30° C. and the relative humidity was 50%, and it was necessary to continuously supplement the coagulation bath to ensure its component stability, After the spinning, the reaction continued in the coagulation bath before the fiber was taken out to obtain the final product.

EXAMPLE 6

[0053] (1) Dissolving an aluminum-nickel-cobalt alloy (Al.sub.8Ni.sub.16Co.sub.24Cu.sub.3Fe.sub.39) and ferric chloride nanoparticles (with a mass ratio of 3:1) and polystyrene in tetrahydrofuran to form a polymer solution with a mass fraction of 1% (in which the amount of the aluminum-nickel-cobalt alloy and ferric chloride nanoparticles added was 0.005% by mass of polystyrene), thereby obtaining a spinning solution;

[0054] (2) adding sodium hydroxide at a mass concentration of 1% to methanol, and mixing uniformly before adding the obtained solution to a coagulation bath container to obtain a reactive coagulation bath solution; and

[0055] (3) electrospinning the spinning solution obtained in step (1), and collecting fibers with the reactive coagulation bath solution obtained in step (2), with the schematic diagram of the device used shown in FIG. 1. The spinneret was connected to a voltage of +30 kV, and the coagulation bath was connected to a voltage of −20 kV. The distance between the spinneret: and the coagulation bath was 10 cm, and the spinning solution supply speed was 20 mL/h. During the spinning, the ambient temperature was 10° C. and the relative humidity was 30%, and it was necessary to continuously supplement the coagulation bath to ensure its component stability. After the spinning, the reaction continued in the coagulation bath before the fiber was taken out to obtain the final product.

EXAMPLE 7

[0056] (1) Dissolving nickel nitrate, ferric nitrate and gadolinium nitrate (with a mass ratio of 1:1:2) and polyvinyl alcohol in a mixed solvent of trifluoroacetic acid and propanol (with a mass ratio of 1:1) to form a polymer solution with a mass fraction of 8% (in which the amount of nickel nitrate, ferric nitrate and gadolinium nitrate added was 5% by mass of polyvinyl alcohol), thereby obtaining a spinning solution;

[0057] (2) adding potassium carbonate at a mass concentration of 5% to the mixed solution of water and methanol (with a mass ratio of 3:1), and mixing uniformly before adding the obtained solution to a coagulation bath container to obtain a reactive coagulation bath solution; and

[0058] (3) electrospinning the spinning solution obtained in step (1), and collecting fibers with the reactive coagulation bath solution obtained in step (2), with the schematic diagram of the device used shown in FIG. 1. The spinneret: was connected to a voltage of +15 kV, and the coagulation bath was connected to a voltage of −40 kV. The distance between the spinneret and the coagulation bath was 15 cm, and the spinning solution supply speed was 15 mL/h. During the spinning, the ambient temperature was 10V and the relative humidity was 80%, and it was necessary to continuously supplement: the coagulation bath to ensure its component stability. After the spinning, the reaction continued in the coagulation bath before the fiber was taken out to obtain the final product.

EXAMPLE 8

[0059] (1) Dissolving cobalt chloride and europium nitrate (with a mass ratio of 1:4) and a polystyrene-polybutadiene-polystyrene block copolymer in a mixed solvent of tetrahydrofuran and N,N-dimethylformamide (with a mass ratio of 1:1) to form a polymer solution with a mass fraction of 12% (in which the amount of cobalt chloride and europium nitrate added was 0.5% by mass of the polystyrene-polybutadiene-polystyrene block), thereby obtaining a spinning solution;

[0060] (2) adding potassium carbonate at a mass concentration of 5% to water, and mixing uniformly before adding the obtained solution to a coagulation bath container to obtain a reactive coagulation bath solution; and

[0061] (3) electrospinning the spinning solution obtained in step (1), and collecting fibers with the reactive coagulation bath solution obtained in step (2), with the schematic diagram of the device used shown in FIG. 1. The spinneret was connected to a voltage of 50 kV, and the coagulation bath was connected to a voltage of −5 kV. The distance between the spinneret and the coagulation bath was 10 cm, and the spinning solution supply speed was 2.5 mL/h. During the spinning, the ambient temperature was 50° C. and the relative humidity was 25%, and it was necessary to continuously supplement the coagulation bath to ensure its component stability. After the spinning, the reaction continued in the coagulation bath before the fiber was taken out to obtain the final product.

COMPARATIVE EXAMPLE

[0062] In order to illustrate the performance advantages of the magnetic fiber obtained by the technology of the present invention, while using the technology of the present invention to prepare the new magnetic fiber, we also adopted another technical solution (comparative technical solution) to prepare a magnetic fiber, and tested and compared the properties of the fibers prepared by the two methods.

[0063] The technical solution of the present invention can be summarized as that after the preparation of the spinning solution, the magnetic fiber is obtained in one step through the electrospinning method by using the reactive coagulation bath as the fiber receiving device, thus referred to as a “one-step method” for short. The comparative technical solution can be summarized as that after the preparation of the spinning solution, the fiber is collected by a traditional fiber receiving device (such as a grounded plate), and then transferred to the reaction solution for reaction to generate the magnetic fiber, thus referred to as a “two-step method” for short.

[0064] The specific implementation scheme of the “two-step method” is as follows: (1) Dissolving polyethylene terephthalate and gadolinium chloride hexahydrate in a mixed solvent of dichloromethane and trifluoroacetic acid (with a mass ratio of is 1:2) to form a polymer solution with a mass fraction of 1.5% (in which the amount of gadolinium chloride hexahydrate added was respectively 0.1%, 0.2%, 0.3% and 0.5% by mass of polyethylene terephthalate), thereby obtaining a spinning solution;

[0065] (2) electrospinning the spinning solution obtained in step (1) to obtain a fiber membrane loaded with the raw material of the magnetic material; the spinneret was connected to a voltage of +18 kV, the distance between the spinneret and the fiber receiver was 15 cm, and the spinning solution supply speed was 3 mL/h; during the spinning, the ambient temperature was 25° C., and the relative humidity was 65%;

[0066] (3) fully immersing the fiber membrane obtained in step (2) in a sodium hydroxide solution (with a pH value of 9, 9.2, 9.5 and 9.7, respectively) to make the aqueous solution carrying hydroxyl ions swell the fiber, and using the network composed of the polymer in the fiber as a microreactor to generate magnetic particles in situ in the fiber; and

[0067] (4) after completion of the reaction, taking the fiber out of the sodium hydroxide solution, rinsing with deionized water to neutrality, and drying in air.

[0068] The transmission electron micrographs of the magnetic fiber prepared through the above scheme (“two-step method”) are shown in FIG. 3(b, d); the size of the magnetic material aggregate in the fiber was about 10 nm (FIG. 3b), and there were bright spots in the Fourier transform result (FIG. 3d), indicating that the magnetic material had a regular structure in the fiber and was in an agglomerated state. In contrast, for the magnetic fiber prepared in Example 1, the internal magnetic material was completely in an amorphous state (as shown in FIGS. 3a and 3c),

[0069] As indicated by the above results, the present invention uses the “one-step method” to react in one step during the fiber preparation process, thereby reducing the process steps and the agglomeration probability, and directly generating monomolecular dispersed magnetic particles. In contrast, the comparative technology (“two-step method”) first prepares polymer fibers and then makes the fibers react in a reaction solution; due to the agglomeration of magnetic materials, monomolecular is dispersed magnetic particles cannot be generated.

[0070] The test results of the magnetic resonance relaxation rate of the magnetic fiber prepared by the above scheme (“two-step method”) are shown in FIG. 4 (dotted circle); in the figure, the ordinate (the inverse ratio of the spin-lattice relaxation time T.sub.1, T.sub.1 Relaxation rate, R.sub.1 for short) varied linearly with the abscissa (the concentration of particles in a unit amount of polymer). The relaxation rate R.sub.1 is directly proportional to the magnetic resonance imaging signal intensity of the material; the larger the value is, the better the contrast effect will be. The measurement results in the figure show that, with the content of particles increased, the particles prepared by the technology of the present invention (“one-step method”) achieved an increasingly better contrast effect due to their better dispersion, showing very obvious advantages. When the unit concentration of particles was about 0.032 mmol.Math.g.sup.−1, the relaxation rate of the material prepared by the present invention (“one-step method”) was more than 7 times that of the fiber obtained by the comparative technology (“two-step method”). This also shows that for the electrospinning technology, a new magnetic fiber with better magnetic properties can he produced by innovatively adopting the “one-step” technical solution in the reactive coagulation bath.

[0071] The reason why magnetic fibers with a higher relaxation rate can be prepared by the “one-step method” is that, for magnetic resonance, the coupling between paramagnetic materials and water molecules can significantly reduce the relaxation tie of water molecules and increase the relaxation rate, and this property is used to prepare high-efficiency magnetic resonance contrast agents. According to the SBM theory (Solomon-Bloembergen-Morgan, see ACS Appl. Mater Interfaces, 2014, 6(16): 13730), the effective coupling between water molecules and paramagnetic materials requires that the distance between the nuclei of water molecules and magnetic materials should be sufficiently small. That is to say, for the agglomerated magnetic materials, the magnetic materials whose particles cannot be in direct contact with the external environment will not be able to couple with water molecules, resulting in their core particles not being able to effectively exhibit the relaxation effect.

[0072] The above examples are preferred embodiments of the present invention, but the embodiments of the present invention are not limited thereto, and any other alterations, modifications, replacements, combinations and simplifications made without departing from the spirit and principle of the present invention shall all he equivalent substitutions and included in the scope of protection of the present invention.