ROTATABLE VALVE ASSEMBLY FOR CYLINDER HEAD OF INTERNAL COMBUSTION ENGINE
20200325860 ยท 2020-10-15
Inventors
Cpc classification
F01L7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L3/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10255
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L7/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2305/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F2001/246
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L3/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
Generally, a rotatable valve assembly operative in an internal combustion engine is provided. The rotatable valve assembly may comprise a valve body rotatably supported in the cylinder head. The valve body may have various shapes which may allow to maximize an effective working area of a combustion chamber head and at the same time to decrease an overall space occupied by a cylinder head of the engine. The rotatable valve assembly may directly utilize an engine's camshaft rotational motion to drive the rotational motion of the valve body, thereby eliminating a need in dedicated mechanisms that convert the camshafts rotational motion into linear translational motion typically utilized in current cylinder heads. Finally, rotational motion of the valve body may reduce a time required to reach a maximal effective working area for air-fuel mixture supply and/or gas exhaust and/or may provide a smoother and quitter engine operation.
Claims
1-18. (canceled)
19. A cylinder head for an internal combustion engine, the cylinder head comprising: one or more combustion chamber heads each comprising: at least one intake valve opening in association with corresponding at least one intake rotatable valve assembly; at least one exhaust valve opening in association with corresponding at least one exhaust rotatable valve assembly; wherein each of the at least one intake valve assembly and the at least one exhaust valve assembly comprises: a valve body comprising a tapered surface along at least a portion of a circumference of the valve body, the valve body is arranged to mate with a valve seat surface of a respective valve opening of one of the at least one intake valve opening and the at least one exhaust valve opening; a rotatable valve shaft attached to the valve body such that the rotatable valve shaft being parallel to the valve body, the rotatable shaft is rotatably supported in the cylinder head to thereby enable rotation of the rotatable valve shaft and the valve body about a predetermined rotation axis and by a predetermined rotation angle; and a valve arm attached to a rotatable valve shaft's end such that the valve arm being perpendicular to the rotatable valve shaft, the valve arm is arranged to operate the rotation of the rotatable valve shaft and the valve body.
20. The cylinder head of claim 19, wherein one or more combustion chambers heads has a flat shape.
21. The cylinder head of claim 19, wherein one or more combustion chambers heads has a non-flat shape.
22. The cylinder head of claim 19, wherein the rotatable valve shaft of at least one of the at least one intake valve assembly and the at least one exhaust valve assembly passes through a center-point of the respective valve body.
23. The cylinder head of claim 19, wherein the rotatable valve shaft of at least one of the at least one intake valve assembly and the at least one exhaust valve assembly is offset with respect to a center-point of the respective valve body.
24. The cylinder head of claim 23, wherein the offset is an axial direction with respect to the center-point of the respective valve body.
25. The cylinder head of claim 23, wherein the offset is in a lateral direction with respect to the center-point of the respective valve body.
26. The cylinder head of claim 23, wherein the offset is in an axial direction and in a lateral direction with respect to the center-point of the respective valve body.
27. The cylinder head of claim 19, wherein a shape of the valve body of at least one of the at least one intake valve assembly and the at least one exhaust valve assembly is selected from a group consisting of: a circle, ellipse, oval and round rectangle.
28. The cylinder head of claim 19, wherein a shape of the valve body of at least one of the at least one intake valve assembly and the at least one exhaust valve assembly is asymmetric and comprises a curved portion and a linear portion.
29. The cylinder head of claim 19, wherein the valve arm of at least one of the at least one intake valve assembly and the at least one exhaust valve assembly operates in communication with a camshaft of the internal combustion engine to drive the respective valve body into at least one of an open position to thereby open the respective valve opening and closed position to thereby close the respective valve opening.
30. The cylinder head of claim 19, wherein the valve arm of at least one of the at least one intake valve assembly and the at least one exhaust valve assembly comprises a spring arranged to drive the respective valve body into a closed position to thereby close the respective valve opening.
31. The cylinder head of claim 30, wherein the spring is a compression spring or a tension spring.
32. The cylinder head of claim 19, wherein at least one of the at least one intake valve assembly and the at least one exhaust valve assembly comprises a tapered surface on a junction between a valve body's lateral surface and a respective valve body's anterior surface, and wherein the tapered surface mates with a corresponding valve seat surface in the respective valve opening in the combustion chamber head.
33. The cylinder head of claim 32, wherein the tapered surface of at least one of the at least one intake valve assembly and the at least one exhaust valve assembly is along a portion of a respective valve body's circumference.
34. The cylinder head of claim 19, wherein a shape of the valve arm of at least one of the at least one intake valve assembly and the at least one exhaust valve assembly is selected from a group consisting of a lever-like shape, C-shape.
35. The cylinder head of claim 20, wherein the valve arm of at least one of the at least one intake valve assembly and the at least one exhaust valve assembly comprises a pulley at one of valve arm's ends.
36. The cylinder head of claim 19, wherein the valve arm of at least one of the at least one intake valve assembly and the at least one exhaust valve assembly comprises a plurality of teeth protruding from a valve arm's lateral surface.
37. The cylinder head of claim 19, wherein the shape and size of the valve arm of at least one of the at least one intake valve assembly and the at least one exhaust valve assembly is adapted to correspond to the shape and size of a respective camshaft's lobe of the internal combustion engine such that the respective valve arm is capable to operate in a communication with the respective camshaft's lobe thereof.
38. The cylinder head of claim 33, wherein the valve body of at least one of the at least one intake valve assembly and the at least one exhaust valve assembly comprises a third offset between an axis of a conus, defined by a corresponding respective valve seat surface, and the center-point of the respective valve body.
39. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] For a better understanding of embodiments of the invention and to show how the same can be carried into effect, reference will now be made, purely by way of example, to the accompanying drawings in which like numerals designate corresponding elements or sections throughout.
[0008] In the accompanying drawings:
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
DETAILED DESCRIPTION OF THE INVENTION
[0016] Prior to the detailed description being set forth, it may be helpful to set forth definitions of certain terms that will be used hereinafter.
[0017] The term combustion chamber head, as used in this application with respect to displayed elements, refers to a region in a cylinder head of an internal combustion engine that mates with an upper portion of a corresponding cylinder of the internal combustion engine to thereby form a corresponding combustion chamber. Typically, each combustion chamber head will comprise at least one intake valve opening and at least one exhaust valve opening.
[0018] The term combustion chamber, as used in this application with respect to displayed elements, refers to the area inside the engine where the fuel/air mixture is compressed and then ignited.
[0019] In the following description, various aspects of the present invention are described. For purposes of explanation, specific configurations and details are set forth in order to provide a thorough understanding of the present invention. However, it will also be apparent to one skilled in the art that the present invention can be practiced without the specific details presented herein. Furthermore, well known features can have been omitted or simplified in order not to obscure the present invention. With specific reference to the drawings, it is stressed that the particulars shown are by way of example and for purposes of illustrative discussion of the present invention only, and are presented in the cause of providing what is believed to be the most useful and readily understood description of the principles and conceptual aspects of the invention. In this regard, no attempt is made to show structural details of the invention in more detail than is necessary for a fundamental understanding of the invention, the description taken with the drawings making apparent to those skilled in the art how the several forms of the invention can be embodied in practice.
[0020] Before at least one embodiment of the invention is explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of the components set forth in the following description or illustrated in the drawings. The invention is applicable to other embodiments that can be practiced or carried out in various ways as well as to combinations of the disclosed embodiments. Also, it is to be understood that the phraseology and terminology employed herein is for the purpose of description and should not be regarded as limiting.
[0021] Generally, a rotatable valve assembly operative in a cylinder head of an internal combustion engine is provided. The rotatable valve assembly may comprise a valve body rotatably supported (e.g., by a rotatable shaft) in the cylinder head. The valve body may have various shapes, for example, substantially elliptic or oval shapes, which may allow to maximize an effective working area of the cylinder head (e.g., area used for air-fuel mixture supply and/or gas exhaust) and at the same time to decrease an overall space occupied by the cylinder head of the engine. The rotatable valve assembly may directly utilize an engine's camshaft rotational motion to drive the rotational motion of the valve body, thereby eliminating a need in dedicated mechanisms that convert the camshaft's rotational motion into linear translational motion typically utilized in current cylinder heads. Finally, rotational motion of the valve body may reduce a time required to reach a maximal effective working area for air-fuel mixture supply and/or gas exhaust and/or may provide a smoother and quitter engine operation.
[0022] Reference is now made to
[0023] Illustration 110-1 in
[0024] Rotatable valve assembly 100 may comprise a valve body 110. Valve body 110 may be arranged to mate (e.g., in shape and size) with a valve opening 94 in a combustion chamber head 92. It is noted, that combustion chamber head 92 is a region in a cylinders' head that mates with an upper portion of a corresponding cylinder 82 in a cylinders' block of the internal combustion engine. Typically, each combustion chamber head 92 may comprise at least one intake valve opening and at least one exhaust valve opening. Accordingly, in various embodiments, valve opening 94 may be one of an intake valve opening or an exhaust valve opening. Valve body 110 and corresponding valve opening 94 may have various shapes, such as circle, ellipse, oval and/or rounded rectangle (e.g., as described below with respect to
[0025] Rotatable valve assembly 100 may comprise a rotatable valve shaft 120. Rotatable valve shaft 120 may be attached to valve body 110 such that rotatable valve shaft 120 being parallel to valve body 110. Rotatable valve shaft 120 may be rotatably supported in, for example, combustion chamber head 92 (e.g., the specified region in the cylinders' head) to enable rotation of rotatable valve shaft 120 and valve body 110 about a predetermined rotation axis 122. For example, combustion chamber head 92 may comprise holes 92a, 92b (e.g., as shown in
[0026] In some embodiments, predetermined rotation axis 122 may be aligned with a center-point 112 of valve body 110. For example, valve shaft 120 may pass through center-point 112 of valve body 110 (e.g., as shown in
[0027] Alternatively or complementarily, predetermined rotation axis 122 may be offset with respect to center-point 112 of valve body 110. In some embodiments, predetermined rotation axis 122 is offset in a first direction (e.g., axial direction) by a distance 122a with respect to center-point 112 (e.g., as shown in
[0028] In some embodiments, valve body 110 comprises a tapered surface 113 (e.g., as shown in
[0029] In some embodiments, valve body 110 may comprise a third offset 122c with respect to center-point 112. In some embodiments, tapered surface 113 and corresponding valve seat surface 96 may have a tapering angle that may vary along a valve body's 110 circumference and along a valve opening's 94 circumference, respectively (e.g., portions 96a, 96b of valve seat surface 96 and portion 113a, 113b of tapered surface 113, as shown in
[0030] The offsetting of rotatable valve shaft 120 with respect to center-point 112 of valve body 110 (e.g., as shown in
[0031] In some embodiments, rotatable valve shaft 120 comprises a single part (e.g., molded as a monolith unit). In some embodiments, rotatable shaft 120 comprises multiple parts. For example, rotatable shaft 120 may comprise two parts attached to opposite portions of valve body 110 and centered with respect to each other (not shown).
[0032] In some embodiments, valve body 110 and rotatable valve shaft 120 are designed (e.g., molded) as a single unit. Alternatively or complementarily, valve body 110 and rotatable valve shaft 120 are designed as separate units. In some embodiments, valve body 110 comprises a valve body shaft receiver 115 (e.g., as shown in
[0033] Rotatable valve assembly 100 may comprise a valve arm 130. Valve arm 130 may be attached to, for example, a rotatable valve shaft's end 121 such that valve arm 130 being substantially perpendicular to rotatable valve shaft 120. Valve arm 130 may be arranged to operate rotation of rotatable valve shaft 120 and valve body 110 about predetermined rotation axis 122 and by a predetermined rotation angle. For example, rotation of valve arm 130 in a first direction (e.g., clockwise direction) by 90 will lead to rotation of valve body 110 by 90 in the same first direction to thereby drive valve body 110 into an open position and fully open valve opening 94. Rotation of valve arm 130 in a second direction that is opposite to the first direction (e.g., counterclockwise direction) by 90 will lead to rotation of valve body 110 by 90 in the same second direction to thereby drive valve body 110 into a closed position and fully close valve opening 94. In some embodiments, the predetermined rotation angle (e.g., angle between valve body 110 and a plane defined by valve opening 94) may range between 1 and 90.
[0034] In some embodiments, valve arm 130 operates in a communication with a camshaft 80 of the internal combustion engine. Camshaft 80 may be arranged to operate valve arm 130 to, for example, drive valve body 110 into the open position thereof (e.g., as described above). In some embodiments, valve arm 130 comprises a spring 132. In various embodiments, spring 132 is a tension spring or a compression spring. Spring 132 may be arranged to operate valve arm 130 to drive valve body 110 into the closed position thereof (e.g., as described above).
[0035] In various embodiments, valve arm 130 operates in a communication with various hydraulic and/or electric devices arranged to control opening and/or closing of valve opening 94 by valve body 110.
[0036] In some embodiments, valve arm 130 and rotatable valve shaft 120 are designed (e.g., molded) as a single unit. Alternatively or complementarily, valve arm 130 and valve shaft 120 are designed as separate units. In some embodiments, valve shaft 130 comprises a valve arm shaft receiver 135 arranged to receive and support valve shaft's end 121 (e.g., as described below with respect to
[0037] Reference is now made to
[0038] Valve body 110 of valve assembly 100 may have various shapes. For example, valve body 110 may have a substantially elliptic shape (e.g., as shown in
[0039] In some embodiments, tapered surface 113 occupies a whole circumference of valve body 110 (e.g., as shown in
[0040] In some embodiments, rotatable valve shaft end 121 may comprise flat portions 123 (e.g., as shown in
[0041] In some embodiments, valve body 110 and rotatable valve shaft 120 are designed as a single unit (e.g., as shown in
[0042] Reference is now made to
[0043] Valve arm 130 may have various shapes (e.g., as shown
[0044] In some embodiments, valve arm 130 has a lever-like shape (e.g., as shown in
[0045] Valve arm 130 may comprise a valve arm shaft receiver 135 (e.g., as shown in
[0046] Valve arm 130 may comprise a spring connector 136 (e.g., as shown in
[0047] Reference is now made to
[0048] Certain embodiments of the present invention may comprise a combustion chamber head 200. It is noted, that combustion chamber head 200 is a region in a cylinders' head that mates with an upper portion of a corresponding cylinder in a cylinders' block of the internal combustion engine (e.g., as described above with respect to
[0049] Combustion chamber head 200 in the cylinder's head may comprise at least one intake valve opening 210 and at least one exhaust valve opening 220. For example,
[0050] In various embodiments, each of intake valve opening 210 and exhaust valve opening 220 has a different shape and/or a different size. For example, both intake valve opening 210 and exhaust valve opening 220 may have an elliptic shape and different size (e.g., exhaust valve opening 220 may be smaller as compared to intake valve opening 210, for example as shown in
[0051] In various embodiments, combustion chamber head 200 in the cylinders' head has a flat shape or a non-flat (e.g., curved) shape. For example, illustrations 200-1a, 200-1b and 200-2a, 200-2b in
[0052] Each of intake valve opening 210 and exhaust valve opening 220 may be arranged to operate in communication with an intake valve assembly 100a and with an exhaust valve assembly 100b, respectively. In some embodiments, each of intake valve assembly 100a and exhaust valve assembly 100b is one of rotatable valve assemblies 100 (e.g., as described above with respect to
[0053] In some embodiments, each of intake valve opening 210 and exhaust valve opening 220 comprise grooves (or holes) 210a, 210b and grooves (or holes) 220a, 220b positioned at opposite portions of intake valve opening 210 and exhaust valve opening 220, respectively. Grooves (or holes) 210a, 210b and grooves (or holes) 220a, 220b may be arranged to receive and support rotatable valve shafts 120a, 120b of intake valve assembly 100a and exhaust valve assembly 100b, respectively (e.g., as shown in
[0054] In some embodiments, valve arms 130a, 130b of intake valve assembly 100a and exhaust valve assembly 100b, respectively, operate in communication with a single camshaft 300 (e.g., as shown in
[0055] In some embodiments, valve arms 130a, 130b of intake valve assembly 100a and exhaust valve assembly 100b, respectively, comprise springs 132a, 132b, respectively. Each of springs 132a, 132b may be a compression spring or a tension spring. Springs 132a, 132b may be arranged to operate valve arms 130a, 130b of intake valve assembly 100a and exhaust valve assembly 100b, respectively, to drive valve bodies 110a, 110b, respectively, into the closed position to thereby close intake valve opening 210 and exhaust valve opening 220, respectively. (e.g., as described above with respect to
[0056] Reference is now made to
[0057] Strengthen valve seat 250 may comprise a valve seat surface 252 (e.g., similar to valve seat surface 96). In some embodiments, valve seat surface 252 may have a tapered shape (e.g., as shown in
[0058] In some embodiments, strengthen valve seat 250 comprises grooves 254 arranged to receive and support rotatable valve shaft of valve assembly (e.g., valve assembly 100), for example as described above with respect to
[0059] Reference is now made to
[0060] Camshaft 300 may comprise camshaft lobes 310 arranged to operate with valve arms 130 of valve assemblies 100 to drive valve bodies 110 into the open position to thereby open respective valve openings (e.g., intake and/or exhaust valve openings 210, 220) in combustion chamber head 200 of the combustion chamber in the internal combustion engine. It would be obvious to those skilled in the art that camshaft 300 comprises multiple camshaft lobes 310 and that
[0061] In general, the shape and size of each of camshaft lobes 310 is dictated by the shape and size of respective valve arm 130 (and vice versa) so that the respective valve arm 130 will be capable to operate in communication with the respective camshaft lobe 310. For example, if valve arm 130 has a lever-like shape and/or comprises a pulley 133 (e.g., as shown in
[0062] In some embodiments, camshaft lobes 310 are arranged to enable a controlled operation of valve arm 130, during driving of valve body 110 into the closed position (e.g., by spring 132). For example, respective camshaft lobe 310 may comprise a first concave surface 312 and a second concave surface 314 (e.g., as shown in
[0063] In some embodiments, camshaft 300 is a standard timing camshaft (e.g., as shown in
[0064] In some embodiments, valve dynamics of rotatable valve assembly is determined based on the shape and size of respective valve arm 130, the shape and size of respective camshaft lobe 310 and/or an interaction distance between the respective valve arm 130 and the respective lobe 310 (e.g., a curved distance between a point at which the respective camshaft lobe 310 contacts the respective valve arm 130 and a point at which the respective camshaft lobe 310 separates from the respective valve arm 130). In various embodiments, the valve dynamics comprises an angular velocity of valve body 110 (and/or valve arm 130) and/or an angular acceleration of valve body 110 (and/or valve arm 130) during opening and/or closing of respective valve opening (e.g., intake and/or exhaust valve opening 210, 220, respectively) by respective valve body (e.g., valve body 110a, 110b). In various embodiments, the valve dynamics further comprises the predetermined rotation angle (e.g., angle between valve body 110 and a plane defined by the respective valve opening) at the open position, and/or the flowrate through the respective valve opening.
[0065] Certain embodiments of the present invention may comprise a cylinder head operative in an internal combustion engine. The cylinder head may comprise multiple combustion chamber heads (e.g., combustion chamber head 200, as described above with respect to
[0066] Reference is now made to
[0067]
[0068] It is noted that, in various embodiments, rotatable valve assembly 100 may be characterized by a non-linear relation between the angular velocity of valve body 110 and/or the flowrate through the respective valve opening (e.g., intake and/or exhaust valve opening 210, 220), and the rotation angle .
[0069] Advantageously, the disclosed valve assembly (e.g., rotatable valve assembly 100) and/or combustion chamber head (e.g., combustion chamber head 200) operative in an internal combustion engine may provide a desired flexibility in designing valve openings (e.g., intake and/or exhaust valve openings) and valve bodies (e.g., valve bodies 110). For example, valve openings and valve bodies may have elliptic or oval shapes (e.g., as described above with respect to
[0070] Advantageously, the disclosed valve assembly may utilize a rotational motion to drive the valve body between open and closed positions (e.g., as described above with respect to
[0071] Advantageously, the disclosed valve assembly and/or cylinder head may enable reducing an overall number of mechanical elements within the cylinder head and thereby reducing an overall space being occupied by the cylinder head and/or weight of the cylinder head, as compared to current cylinder heads. Moreover, utilizing rotational motion for opening the valve opening may reduce a time required to reach a maximal effective area for air-fuel mixture supply and/or gas exhaust, as compared to current linear translation poppet valves.
[0072] In the above description, an embodiment is an example or implementation of the invention. The various appearances of one embodiment, an embodiment, certain embodiments or some embodiments do not necessarily all refer to the same embodiments. Although various features of the invention can be described in the context of a single embodiment, the features can also be provided separately or in any suitable combination. Conversely, although the invention can be described herein in the context of separate embodiments for clarity, the invention can also be implemented in a single embodiment. Certain embodiments of the invention can include features from different embodiments disclosed above, and certain embodiments can incorporate elements from other embodiments disclosed above. The disclosure of elements of the invention in the context of a specific embodiment is not to be taken as limiting their use in the specific embodiment alone. Furthermore, it is to be understood that the invention can be carried out or practiced in various ways and that the invention can be implemented in certain embodiments other than the ones outlined in the description above.
[0073] The invention is not limited to those diagrams or to the corresponding descriptions. For example, flow need not move through each illustrated box or state, or in exactly the same order as illustrated and described. Meanings of technical and scientific terms used herein are to be commonly understood as by one of ordinary skill in the art to which the invention belongs, unless otherwise defined. While the invention has been described with respect to a limited number of embodiments, these should not be construed as limitations on the scope of the invention, but rather as exemplifications of some of the preferred embodiments. Other possible variations, modifications, and applications are also within the scope of the invention. Accordingly, the scope of the invention should not be limited by what has thus far been described, but by the appended claims and their legal equivalents.