FOLDABLE SOLAR PANEL ASSEMBLY
20230010589 · 2023-01-12
Inventors
Cpc classification
F24S40/85
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S25/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S40/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S40/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24S30/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/47
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24S30/422
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S2025/012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24S20/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S25/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S30/422
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S40/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A foldable solar panel assembly is configured to support solar panels in a compact and folded, undeployed position, and in an unfolded, deployed position, and to fold and unfold between its deployed and undeployed position.
Claims
1. a Foldable solar panel assembly, configured to support solar panels in a compact and folded, undeployed position, and in an unfolded, deployed position, and to fold and unfold between its deployed and undeployed position, the foldable solar panel assembly comprising: a base, a frame that is connected to the base and extends upwards from the base, the frame comprising: a single upwardly extending post, or two upwardly extending posts spaced at a horizontal distance from each other, wherein when seen in front view, a first post is located on the left of the frame and a second post is located on the right of the frame, wherein the frame comprises at least one arm mount per post, at least one articulated support arm mechanism configured to support one or more solar panels, wherein the at least one articulated support arm mechanism is connected to the arm mount, and wherein the articulated support arm mechanism comprises: a forward arm part which when seen in side view in the deployed position extends forward from the at least one arm mount of the at least one upwardly extending post and a rearward arm part which when seen in side view extends rearwards from the at least one arm mount of the at least one upwardly extending post, wherein the forward arm part and rearward arm part of each articulated support arm mechanisms are connected to each other and form a balance, multiple solar panels, a drive system configured to actuate the folding behaviour of the articulated support arm mechanisms, wherein the at least one articulated support arm mechanism comprises a plurality of segments and a plurality of hinge devices interconnecting the segments, each hinge device having one or more hinge axes about which the at least one articulated support arm mechanism folds, wherein the segments and the hinge devices are constructed to couple the rotations of the segments to one another during folding and unfolding in that, when a first segment rotates, a second segment which is connected via a hinge device to the first segment is forced to rotate relative to the first segment, wherein each segment supports at least one solar panel which extends away from said segment over a horizontal distance, wherein said hinge axes are oriented in a substantially horizontal direction.
2. The foldable solar panel assembly according to claim 1, wherein when seen in side view in the deployed position the articulated support arm mechanism extends diagonally downwards and forwards from the at least one arm mount of the at least one upwardly extending post and extends diagonally upwards and rearwards from the at least one arm mount of the at least one upwardly extending post; and wherein in the folded, undeployed position the segments are folded onto one another.
3. (canceled)
4. The foldable solar panel assembly according to claim 1, wherein: the forward and rearward arm part of each articulated support arm mechanism are separate, wherein the forward arm part is connected to a first arm mount and the rearward arm part is connected to a second arm mount, a coupling connection between the forward and rearward arm parts, coupling the folding and unfolding movement of the forward and rearward arm parts to one another.
5. The foldable solar panel assembly according to claim 1, wherein each articulated support arm mechanism comprises a forward outer segment and a rearward outer segment and at least one intermediate segment which interconnects the outer segments, and wherein the forward outer segment and the rearward outer segment are connected to the at least one intermediate segment via respective hinge devices.
6. The foldable solar panel assembly according to claim 1, wherein the orientation of forward and rearward arm parts is 2-fold rotationally symmetric.
7. The foldable solar panel according to claim 1, wherein a position of a centre of gravity of the combination of all the articulated support arm mechanisms does not change during folding and unfolding.
8. (canceled)
9. The foldable solar panel assembly according to claim 1, wherein: each segment, except the forward and rearward outer segments, comprises a four-bar linkage, and wherein each four-bar linkage comprises: a ground link, an input link that is hinged to the ground link and comprises means for the rotational coupling to another link at least at an extremity away from the ground link, and in particular at both extremities, an output link that is pivotably connected to the ground link, and a connecting link that is pivotably connected to the input and output link, the forward and rearward outer segments comprise means for the rotational coupling to an input link of a four-bar linkage at one extremity, wherein, in the first segment, either the ground link is rigidly connected to the at least one arm mount, or the input link and output link are rotatably connected to the arm mounts, and wherein in a second segment the ground link is connected to the connecting link of a first segment under an angle between 0 and 90 degrees, and, wherein, in this connection, the extremities of the input links of a first and a second segment are spaced at a distance suitable for the coupling means of both input links to engage, and wherein the connecting link of the last four-bar linkage comprises an additional hinge point configured to accommodate an extremity of the forward or rearward outer segment that is spaced at a distance for the coupling means of the input link and the forward or rearward outer segment to engage.
10.-11. (canceled)
12. The foldable solar panel assembly according to claim 1, wherein in side view during the unfolding odd numbered segments of the articulated support arm mechanism rotate clockwise and even numbered segments rotate counter-clockwise, and during the folding the rotation of each segment is in the opposed direction to that during the unfolding, or wherein during the folding the odd numbered segments of the articulated support arm mechanism rotate clockwise and the even numbered segments rotate counter-clockwise, and during the folding the rotation is in the opposed direction to that during the unfolding.
13. The foldable solar panel assembly according to claim 1, wherein the articulated support arm mechanism comprises at least three segments, in particular 5 segments and wherein in particular one segment is positioned centrally and extends on either side of the frame.
14.-23. (canceled)
24. The foldable solar panel assembly according to claim 1, comprising a rotary connection between the frame and the base, allowing rotation of the frame around a vertical axis.
25.-34. (canceled)
35. The foldable solar panel assembly according to claim 1, wherein the base is: fixed to the ground, or positioned on a trailer that is comprises a connector to be mounted to a car, or connected to a floating device, configured to operate the foldable solar panel assembly while floating and wherein the floating device is configured to rotate about a vertical axis to orient the deployed solar panels towards the sun, wherein the floating device comprises in particular at least one semi-submersible platform or pontoon and/or comprises a submersed lower part providing buoyancy to keep the foldable solar panel assembly above the water
36. The foldable solar panel assembly according to claim 1, further comprising at least one side panel assembly, wherein the side panel assembly is hingedly connected to the frame or to the base via a hinge, the side panel assembly extending away from the hinge in at least a horizontal direction, wherein the at least one side panel assembly comprises at least one articulated support arm mechanism, wherein the at least one side panel assembly is moveable between a compact state and a deployed state, wherein when seen in front view a first number of side panel assemblies is connected to the frame on a left side of the frame and a second number of side panel assemblies is connected to the frame on a right side of the frame, in particular the number being one.
37.-38. (canceled)
39. The foldable solar panel assembly according to claim 36, wherein, when viewed in top view, in the compact state a right end of a first side panel assembly is connected by a hinge to a right side of the frame and a left end of a second side panel assembly is connected by a hinge to a left side of the frame, or vice versa, and wherein at least one solar panel supported by the first side panel assembly is located in front of at least one solar panel supported by the frame and at least one solar panel supported by the second side panel assembly is located behind the at least one solar panel supported by the frame.
40.-42. (canceled)
43. A method for folding and/or unfolding a foldable solar panel assembly according to claim 1, between a compact and folded, undeployed position and an unfolded, deployed position, the method comprising: applying a moment with the drive system to a segment of at least one articulated support arm mechanism of the foldable solar panel assembly, wherein the segments and the hinge devices couple the rotations of the segments to one another, in that, when a first segment rotates, a second segment which is connected via a hinge device to the first segment is forced to rotate relative to the first segment, wherein each segment supports at least one solar panel which extends away from said segment over a horizontal distance, wherein said hinge axes are oriented in a substantially horizontal direction.
44. The method for folding and/or unfolding a foldable solar panel assembly according to claim 43, wherein, during folding and unfolding of the foldable solar panel, a position of a centre of gravity of the combination of all the articulated support arm mechanisms does not substantially change.
45.-52. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0122]
[0123]
[0124]
[0125]
[0126]
[0127]
[0128]
[0129]
[0130]
[0131]
[0132]
[0133]
[0134]
[0135]
[0136]
[0137]
[0138]
[0139]
[0140]
[0141]
[0142]
[0143]
DETAILED DESCRIPTION OF THE INVENTION
[0144] As an introduction, the general workings and possible applications of the foldable solar panel assembly are shown in
[0145] In
[0146] In
[0147] The second assembly from the left shown in
[0148]
[0149] Turning to
[0150] The frame 20 comprises two upwardly extending posts 22 that are spaced at a horizontal distance from each other. In front view, a first post 22B is located on the left of the frame and a second 22A post is located on the right of the frame. An articulated support arm mechanism 30 is connected to a post 22 via an arm mount 24. The articulated support arm mechanism 30 comprises a forward arm part 25 which, when seen in side view, extends forward from the post 22, and a rearward arm part 26 which, when seen in side view, extends rearward from the post 22. The articulated support arm mechanism 30 is configured to support one or more solar panels 70. This embodiment comprises two articulated support arm mechanisms 30, one denoted as 30A on the right and one denoted as 30B on the left, when seen in front view.
[0151] Also, each articulated support arm mechanism 30A, 30B comprises three segments 31A, 31B, and 31C that are interconnected via hinge devices 36. The hinge devices 36 are constructed to couple the rotations of the segments to one another during folding and unfolding in that, when a first segment 31B rotates, a second segment 31A or 31C which is connected via a hinge device 36 to the first segment 31B is forced to rotate relative to the first segment.
[0152] Parallel to the hinge axes, a cross member 32 is shown that connects the articulated support arm mechanism 30B on the left to the support arm mechanism 30A on the right.
[0153] Turning to
[0154] Turning to
[0155] Turning to
[0156] Because the rearward and forward arm parts 25, 26 are 2-fold rotationally symmetrical about the point of symmetry 38 located on the upwardly extending post 22A, the description of the forward arm part can also be applied to the rearward arm part. In
[0157] The first segment 31B is connected to an arm mount 24 that extends rearwards from the post 22. The segment is connected to segment 31A via a hinge device 36. In this embodiment each segment 31 except the outer segments (the front and rear segments) comprises a four-bar linkage.
[0158] In this four-bar linkage, the ground link 302 is connected to an input link 304 and to an output link 306, the input and output link are connected to a connecting link 308. The hinge device 36 comprises the ground link 302 of a segment and the connecting link 308 of a previous segment. The input links 302 of these segments comprise rotational coupling means 310 that couple the rotation of a segment to the rotation of another connected segment.
[0159] In the embodiment shown in
[0160] In the folded position and during the folding movement, an arm mount may hinder the folding of the forward arm part if the solar panel 70 would span over the entire distance between articulated support arm mechanisms 30A and 30B. Therefore the solar panel 70 is connected to the articulated support arm mechanism 30 via a connecting piece 34 that defines a gap that clears the articulated foldable support arm mechanism during the folding movement and in the folded, undeployed position.
[0161] Turning to
[0162] Turning to
[0163] The first segment 31B is connected to the post 22 via an arm mount 24. The segment is connected to segment 31A via a hinge device 36. In this embodiment only segment 31B comprises a four-bar linkage.
[0164] In this four-bar linkage, the input link 304 and the an output link 306 are connected directly to the arm mount 24, the input and output link are also connected to a connecting link 308. The input links 302 of segment 31B and the forward outer segment 31A comprise rotational coupling means 310 that couple the rotation of segment 31B to the rotation of the connected forward outer segment 31A.
[0165] In this embodiment, no additional coupling connection 42 is comprised by the drive system because the forward and rearward arm parts arm rigidly connected to each other.
[0166]
[0167] In the depicted embodiment, the articulated support arm mechanism 30 is connected to the frame 20 by a rotational connector 28 which allows rotation of the articulated support arm mechanism 30 relative to the frame about a horizontal rotation axis 2. This connection enables the articulated support arm mechanism to be rotated over an angle relative to the frame 20.
[0168] By rotating the foldable solar panel assembly in the depicted folded state 60, the solar panels 70 can be oriented to adjust the frontal surface of the solar panels. Advantageously, because the system is in balance, this takes very little effort and can be achieved by a small actuator or by minimal physical effort.
[0169] Further, the foldable solar panel assembly is shown to comprise a sensor to measure the position of the sun (40A) with respect to the foldable solar panel assembly, a sensor to measure the direction of the wind (40B) with respect to the foldable solar panel assembly, and a sensor to measure the wind speed (40C) with respect to the foldable solar panel assembly. The data acquired with these sensors can be used to decide when to deploy or not to deploy the foldable solar panel assembly and can be used to orient the solar panels in an optimal manner.
[0170] In the unfolded state 50 depicted in
[0171] Because the amount of power required to rotate the panels about the horizontal axis 2 can be very small relative to the power gained through the increase of efficiency by following the sun, this is a large advantage. The rotation can be achieved by a rotation actuator 29 configured to actuate a rotation the articulated support arm mechanism 30 about the horizontal rotation axis 2.
[0172] Turning to
[0173] Each side panel assembly 80A, 80B is schematically shown wherein each set of panels 72 represents two articulated support arm mechanisms with their corresponding solar panels. In the compact state, especially visible in
[0174] In order to arrive at the compact state 90 from the deployed state 92 of
[0175] To protect all the solar panels, the width of the first side panel assembly and the width of the second side panel assembly correspond to the width of the solar panels supported by the frame. In doing so, all the vulnerable photovoltaic surface is kept protected.
[0176] Besides protecting the vulnerable surface of the solar panels, it will also be readily understood that the foldable solar panel assembly is very well transportable and storable in the compact state 90 while still offering a large operational photovoltaic surface in the deployed state 92.
[0177] In the depicted embodiment, the base 10 is connected to wheels 14 in order for the foldable solar panel assembly to be moveable.
[0178] In
[0179] To move the foldable solar panel assembly from the deployed state 92 of
[0180] To protect all the photovoltaic surface of the solar panels, the first side panel assembly has a width of half the solar panels supported by the frame and the second side panel assembly has the same width. In doing so, in the compact state, all the vulnerable surfaces face inwards.
[0181] It can also be seen that in the deployed state and the compact state, all the solar panels of each are substantially co-planar. The hinge axes of the articulated support arm mechanisms are therefore also substantially parallel. When the foldable solar panel assembly is unfolded, this results in a surface that is substantially co-planar and thus can be oriented towards the sun so that each panel has an optimal orientation.
[0182] Turning to
[0183] Also, the foldable solar panel assembly comprises a battery housing 240 located on the lower side of the base, wherein the battery housing is defined by a battery length 244 and battery width 242 and is configured to accommodate a battery. A power supply system 246 is depicted, wherein the power supply system comprises power electronics and is configured to connect an electrical device to the battery.
[0184] Turning to
[0185] Turning to
[0186] In
[0187] In
[0188] In
[0189] In
[0190] In
[0191] The terms “a” or “an”, as used herein, are defined as one or more than one. The term plurality, as used herein, is defined as two or more than two. The term another, as used herein, is defined as at least a second or more. The terms including and/or having, as used herein, are defined as comprising i.e., open language, not excluding other elements or steps.
[0192] Any reference signs in the claims should not be construed as limiting the scope of the claims or the invention. It will be recognized that a specific embodiment as claimed may not achieve all of the stated objects.
[0193] The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.
[0194] White lines between text paragraphs in the text above indicate that the technical features presented in the paragraph may be considered independent from technical features discussed in a preceding paragraph or in a subsequent paragraph.