INJECTOR APPARATUS
20230007936 · 2023-01-12
Assignee
Inventors
- Daniel EASTWOOD (Shoreham-by-Sea West Sussex, GB)
- Riccardo MELDOLESI (Shoreham-by-Sea West Sussex, GB)
- Martin SELWAY (Shoreham-by-Sea West Sussex, GB)
- John LUTWYCHE (Shoreham-by-Sea West Sussex, GB)
Cpc classification
F02M2200/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M47/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M49/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M57/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M47/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M55/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An injector apparatus (210) for injecting fluid under pressure into an associated chamber (232) is provided. The injector apparatus (210) includes a first piston (214) defining a first working area facing an associated chamber, and a high pressure piston (218) defining a high pressure working area facing a high pressure chamber. The first working area is greater than the high pressure working area and the first piston is moveable in a body of the injector apparatus (210) to compress fluid in the high pressure chamber using the high pressure piston. The injector apparatus (210) further includes an accumulator (270) operable to supply fluid under pressure through an injector orifice (276) into an associated chamber (232), the high pressure chamber being operable to pressurise the accumulator (270) with fluid.
Claims
1. An injector apparatus for injecting fluid under pressure into an associated chamber, the apparatus including: a body, a first piston moveable in the body, the first piston defining a first working area facing an associated chamber, a high pressure piston defining a high pressure working area facing a high pressure chamber, the first working area being greater than the high pressure working area, the first piston being operable to compress fluid in the high pressure chamber using the high pressure piston, the injector apparatus further including an accumulator, the high pressure chamber being operable to pressurise the accumulator with fluid and the accumulator being operable to supply fluid under pressure through an injector orifice into an associated chamber.
2. The injector apparatus of claim 1, wherein the injector apparatus further comprises one or more check valves located between the accumulator and the high pressure chamber.
3. The injector apparatus of claim 2, wherein the one or more check valves are configured to allow fluid flow in a first direction from the high pressure chamber to the accumulator and to restrict or prevent fluid flow in a second direction from the accumulator to the high pressure chamber.
4. The injector apparatus of claim 1, wherein the accumulator is located downstream of the high pressure chamber and upstream of the injector orifice.
5. The injector apparatus of claim 1, further comprising a refill port by which the high pressure chamber is refilled with fluid during operation, wherein the accumulator is located downstream of the refill port and upstream of the injector orifice.
6. The injector apparatus of claim 1, wherein the accumulator has a maximum volume of from 7 to 700 times the maximum volume of the high pressure chamber.
7. The injector apparatus of claim 1, wherein the accumulator has a maximum volume of from 2 to 20 cc.
8. The injector apparatus of claim 1, wherein the volume of the accumulator is constant.
9. The injector apparatus of claim 1, further comprising a control chamber, wherein movement of the first piston is selectively controllable by controlling the fluid in the control chamber, and wherein the accumulator has a maximum volume of from 400 to 4000 times the maximum volume of the control chamber.
10. The injector apparatus of claim 9, further comprising a valve seat and a valve member selectively operable to engage the valve seat to operably isolate the high pressure chamber from the injector orifice and selectively operable to disengage the valve seat to fluidly connect the high pressure chamber with the injector orifice.
11. The injector apparatus of claim 10 wherein the control chamber is partially defined by the valve member.
12. The injector apparatus of claim 10, further including a control chamber vent valve operable to vent the control chamber to a low pressure region to allow the valve member to disengage the valve seat.
13. (canceled)
14. (canceled)
15. The injector apparatus of claim 14 further comprising a restrictor having a restrictor orifice by which the control chamber is fluidly coupled with the accumulator.
16. The injector apparatus of claim 15, further including a control chamber vent valve operable to vent the control chamber to a low pressure region, wherein the restrictor orifice is configured to generate a pressure differential between the control chamber and the accumulator when the control chamber vent valve is operated to vent the control chamber to a low pressure region.
17. (canceled)
18. The injector apparatus of claim 1, further comprising a nozzle chamber directly upstream of the injector orifice, wherein the accumulator is operable to supply fluid under pressure through the injector orifice via the nozzle chamber, and wherein the accumulator has a maximum volume of from 2 to 20 times the maximum volume of the nozzle chamber.
19. (canceled)
20. The injector apparatus of claim 1, wherein the accumulator comprises an accumulator chamber defined within the body of the injector.
21. The injector apparatus of claim 20, wherein the accumulator chamber is concentric with the injector orifice.
22. The injector apparatus of claim 1, wherein the accumulator is external to the body of the injector, and wherein the accumulator is operable to supply fluid under pressure through the injector orifice of the injector apparatus into an associated chamber of the injector apparatus.
23. (canceled)
24. The injector apparatus of claim 22, wherein the accumulator is operable to supply fluid under pressure through an injector orifice of a further injector apparatus into an associated chamber of the further injector apparatus.
25-29. (canceled)
30. The injector apparatus as defined claim 1, wherein the injector apparatus further includes a low pressure chamber at least partially defined by the first piston and a bore of the body and configured to displace fluid to a low pressure region during injection, and wherein the control chamber is fluidly connected to the low pressure chamber via a first passage in which a control chamber vent valve is located, the control chamber vent valve being operable to vent the control chamber to the low pressure chamber.
31. (canceled)
32. The injector apparatus as defined in claim 30, wherein the high pressure chamber is fluidly connected to the low pressure chamber via a second passage in which an inlet check valve is located, the inlet check valve being configured to permit the supply of fluid to the high pressure chamber from the low pressure chamber via the second passage.
33. The injector apparatus as defined in claim 30, wherein the low pressure chamber is at least partly defined by an annular bore of the first piston.
34. The injector apparatus as defined in any preceding claim, further comprising a pump operable to supply fluid to the high pressure chamber along a feed line, and a pressure relief valve between the feed line and a low pressure region, wherein the pressure relief valve is configured to close when the fluid pressure in the feed line is at or below a threshold value and to open to vent fluid from the feed line to the low pressure region when the fluid pressure in the feed line exceeds the threshold value.
35. (canceled)
36. An injector system comprising: a first injector apparatus for injecting fluid under pressure into an associated chamber; and a second injector apparatus for injecting fluid under pressure into an associated chamber, wherein each injector apparatus comprises: a body; a first piston moveable in the body, the first piston defining a first working area facing an associated chamber; a high pressure piston defining a high pressure working area facing a high pressure chamber, the first working area being greater than the high pressure working area, the first piston being operable to compress fluid in the high pressure chamber using the high pressure piston; and an injector orifice, wherein the injector system further comprises an accumulator which is common to both of the first and second injector apparatuses, the high pressure chamber of each of first and second injector apparatuses being operable to pressurise the accumulator with fluid, and wherein the accumulator is operable to supply fluid under pressure through the injector orifice of the first injector apparatus and through the injector orifice of the second injector apparatus.
37. A reciprocating internal combustion engine comprising at least one combustion chamber, and at least one injector apparatus according to claim 1, the at least one injector apparatus being configured to inject fluid under pressure into the at least one combustion chamber.
Description
[0048] The invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
[0049]
[0050]
[0051]
[0052]
[0053]
[0054] With reference to
[0055] The injector apparatus further includes a control chamber vent valve 220.
[0056] In use, the injector apparatus is attached to a cylinder head 230 (shown schematically) or the like with the nozzle being configured to inject fluid into an associated chamber 232, such as an internal combustion chamber. The associated chamber 232 varies in volume as a piston 234 reciprocates within a cylinder 236 of an internal combustion engine 238.
[0057] In use, a pump 228 may be connected to a tank T. The tank T may supply fluid to the pump 228 and may also receive fluid from the injector apparatus as will be further described below.
[0058] The body 212 has a first part 240 and a second part 242. The second part 242 is secured to the first part 240 (details of which are not shown).
[0059] The second part 242 includes a bore 246 having an internal diameter D, in one example D=25 mm. The second part 242 has a shoulder 248.
[0060] The first part 240 includes a line 250 (shown schematically) associated with a pressure relief valve 226 on a return line 252 and with the pump 228.
[0061] As best seen in
[0062] Unitarily formed with the first piston 214 is the second piston 218, or high pressure piston 218. High pressure piston 218 depends upwardly from end wall 256 of the first piston 214 and is cylindrical having a stem 280 with an outer surface 280A, an inner surface 280B and an end surface 280C. End surface 280C is annular and defines the high pressure working area, as will be further described below.
[0063] As best seen in
[0064] As best seen in
[0065] The injector apparatus further includes an accumulator 270 comprising an accumulator chamber 271 which is defined by the region of the bore 240B′ which is above the restrictor 244. The restrictor 244 includes a restriction orifice 244′ by which the control chamber 215 and the accumulator chamber 271 are fluidly coupled. The restrictor 244 thus forms a partial barrier between the control chamber 215 and the accumulator chamber 271. The accumulator chamber 271 is fluidly coupled to the nozzle chamber 223 by a passage 251 which bypasses the control chamber 215. This allows fluid from the accumulator chamber 271 to pass around the second end 292D of the valve element 292 to the nozzle chamber 223 and through injector orifices 276 and into the combustion chamber or the like, as will be further described below. The accumulator chamber 271 has an end wall 272 opposite the restrictor 244. The wall may comprise a flexible diaphragm or may be sprung (as shown in
[0066] The stem 280 of the high pressure piston 218 is slidable within an annular bore 241 of the first part 240. The stem 280 is sized so that the outer surface 280A and inner surface 280B of the stem 280 form a close sliding fit within the annular bore 241 so as to essentially seal the stem 280 with the annular bore 241. The annular end surface 280C of the first piston 214 and the annular bore 241 together define a high pressure chamber 219. The close sliding fit between the stem 280 and the side walls of the bore 241 allows the high pressure piston 218 to slide axially relative to the first part 240 to vary the volume of the high pressure chamber 219. The high pressure chamber 219 is fluidly connected to the accumulator chamber 271 by a refill port in the form of a passage 253′ including a check valve 224. The check valve 224 is configured to allow fluid to flow from the high pressure chamber 219 into the accumulator chamber along passage 253′ and to substantially prevent fluid from flowing in the opposite direction. Although only a single check valve 224 is illustrated in
[0067] The first piston 214 defines an annular region 260 between the inner surface 254B of the piston wall 254 and the outer surface 280A of the stem 280. The first part 240 and second part 242 of the body define an annular region 261 between the outer surface 240A of the first part 240 and the inner surface of the second part 242 which surrounds the first part 240. Region 261 is fluidly connected to region 260. Together region 260 and region 261 form a low pressure chamber 222.
[0068] The control chamber 215 is generally cylindrical and is defined by the region of inner surface 240B between the end surface 294 of second end 292D and the restrictor 244. The control chamber 215 is fluidly connected to the control volume vent valve 220 by a passage 249 in a wall of the control chamber which extends through the first part 240 from the inner surface 240B to the control chamber vent valve 220. Passage 249 bypasses the high pressure chamber 219. The opposite side of the control chamber vent valve 220 is fluidly connected to the low pressure chamber 222 by a passage 249′. The control chamber vent valve 220 may be operated by a solenoid (not shown). When the control chamber vent valve 220 is open, the control chamber 215 is connected to the low pressure chamber 222 via passages 249 and 249′. When the control chamber vent valve 220 is closed, passage 249 is isolated from passage 249′ and fluid communication between the control chamber 215 and the low pressure chamber 222 is prevented.
[0069] The low pressure chamber 222 is generally annular and is fluidly connected to pump 228 (shown schematically) via line 250. A return line 252 extends between the line 250 and the tank T from a location downstream of the pump 228. A pressure relief valve (PRV) 226 is provided on the return line 252. When fluid pressure in line 250 is at or below a threshold valve, for example the output pressure from the pump 228, the PRV 226 remains closed and fluid is pumped by the pump 228 along the line 250 towards the low pressure chamber 222. When fluid pressure in line 250 is above the threshold, for example the output pressure from the pump 228, the PRV 226 opens and fluid is vented to tank T along return line 252. The low pressure chamber 222 is fluidly connected to the high pressure chamber 219 by a passage 253 in which a check valve 225 is located. The check valve 225 is configured to allow fluid to flow from the low pressure chamber 222 into the high pressure chamber 219 and to substantially prevent fluid from flowing in the opposite direction.
[0070] The accumulator chamber 271 may have a maximum volume of from 2 to 20 times the maximum volume of the nozzle chamber 223. The accumulator chamber 271 may have a maximum volume of from 400 to 4000 times the maximum volume of the control chamber 215. The accumulator chamber 271 may have a maximum volume of from 7 to 700 times the maximum volume of the high pressure chamber 219. For example, the accumulator chamber 271 may have a maximum volume of from 2 to 20 cc. In one particular example, the accumulator chamber has a maximum volume of 7 cc, the control chamber 215 has a maximum volume of 0.005 cc, the high pressure chamber 219 has a maximum volume of 0.3 cc, and the nozzle chamber 223 has a maximum volume of 1 cc.
[0071] Operation of the injector apparatus is as follows:
[0072] Prior to injection, for example at the start of the compression stroke of the piston 234, the injector apparatus 210 is in the primed condition. In the primed condition, the high pressure chamber 219, accumulator chamber 271, control chamber 215 and nozzle chamber 223 are all primed with fluid supplied from the tank T via pump 228 and line 250. The fluid is at relatively low pressure (e.g. 3-5 bar) and is supplied to the low pressure chamber 222 via line 250 from which it enters the high pressure chamber 219 through check valve 225 and passage 253, enters the accumulator chamber 271 from the high pressure chamber 219 via check valve 224, enters the control chamber 215 from the accumulator chamber 271 via restrictor orifice 244′, and enters the nozzle chamber 223 from the control chamber 215 via passage 251. The first piston 214 is in its lowermost position (as shown in
[0073] As the piston 234 ascends within cylinder 236 during the compression stroke of the internal combustion engine 238, pressure is developed within the combustion chamber 232. This increasing pressure (P.sub.comb) acts on the working area (A.sub.fp) of the first piston 214 to generate a force (F.sub.fp) in the direction of arrow A, which can be expressed as:
F.sub.fp=P.sub.comb×A.sub.fp
[0074] The first piston working area (A.sub.fp) is defined by the area of the end wall 256. Where the first piston 214 is circular, the working area of the first piston 214 is equal to (π/4)D.sup.2. Thus, as the pressure P.sub.comb within the combustion chamber 232 increases, so too does the force F.sub.fp on the first piston 214 in the direction of arrow A.
[0075] The effective area (A.sub.hp) of the high pressure piston 218, or “high pressure piston working area” is defined by the area of the end surface 280C. Where the end surface 280C of the stem has a circular annular shape, as in this example, then the high pressure piston working area (A.sub.hp) is equal to π/4× (outer surface 280A diameter−inner surface 280B diameter).sup.2.
[0076] Once the pressure P.sub.comb exceeds the supply pressure from the pump 228, and therefore exceeds the pressure P.sub.ip in the low pressure chamber 222, the first piston 214 begins to move upward, i.e. in the direction of arrow A. This causes the high pressure piston 218 to ascend within the high pressure chamber 219, thereby reducing the volume of the high pressure chamber 219 and increasing the pressure P.sub.hp in the high pressure chamber 219. This closes the check valve 225 between the high pressure chamber 219 and the low pressure chamber 222. Fluid which is displaced from the low pressure chamber 222 by the upward movement of the first piston 214 is vented to tank T via line 250 and the PRV 226.
[0077] As will be appreciated, the high pressure piston working area A.sub.hp is significantly smaller than the effective area A.sub.fp of the first piston 214, and as such the pressure within the high pressure chamber 219 will be greater than the pressure created in the combustion chamber 232 of the internal combustion engine 238. This allows extremely high injection pressures to be generated, e.g. above 3000 bar. The pressure P.sub.hp in the high pressure chamber 219 is defined by the pressure P.sub.comp in the combustion chamber 232 multiplied by the ratio of the working areas of the first piston 214 and the high pressure piston 218, i.e. R.sub.hp=P.sub.comp×(A.sub.1/A.sub.2), minus the pressure P.sub.ip in the low pressure chamber 222.
[0078] As the pressure in the high pressure chamber 219 increases, fluid is transferred to the accumulator chamber 271 via check valve 224 thereby charging the accumulator chamber 271. Fluid is also transferred to the control chamber 215 and to the nozzle chamber 223 via restrictor orifice 244′ and passage 251. As in the primed condition, the fluid pressures within the control chamber 215 and the nozzle chamber 223 are equalised through orifice 244′ and passage 251 and so the valve 291 remains closed despite the increase in fluid pressure.
[0079] In order to start injection, a control system (not shown) causes the control volume vent valve 220 to open e.g. by powering a solenoid. This fluidly connects passage 249 to passage 249′, and hence fluidly connects the control chamber 215 to the low pressure chamber 222. Thus, the pressure in the control chamber 215 falls as fluid is vented from the control chamber 222 to the low pressure chamber and back to tank T via line 250 and PRV 226.
[0080] Due to the presence of restrictor 244 and the small size of the orifice 244′ relative to the bore of passage 249, fluid leaves the control chamber 215 via passage 249 quicker than it can enter the control chamber 215 from the accumulator chamber 271 via orifice 244′. This results in a pressure differential between the control chamber 215 and both the accumulator chamber 271 and the nozzle chamber 223. Thus, as the pressure drops in the control chamber 215, the pressure in the nozzle chamber 223 remains high, thereby causing the valve member 292 to move in the direction of arrow A, i.e. upwardly when viewing
[0081] As fluid is injected, the first piston 214 progressively moves in the direction of arrow A, i.e. rises when viewing
[0082] In order to stop injection, the control volume vent valve 220 is closed thereby isolating passage 249 from passage 249′ and hence isolating the control chamber 215 from the low pressure chamber 222 and the tank T. Fluid flows from the accumulator chamber 271 to the control chamber 215 via the orifice 244′ to bring the pressure in the control chamber 215 back up to that of the accumulator chamber 271 and the nozzle chamber 223. Once the pressure differential between the control chamber 215 and the nozzle chamber 223 is small enough to be overcome by the spring by which the valve element 292 is biased towards the closed position, the valve element 292 returns to the closed position in which the valve surface 293 engages with the valve seat 247 thereby closing valve 291 and isolating the injector orifices from the high pressure chamber 219 whereupon injection ceases.
[0083] Continued upward movement of the first piston 214 further reduces the volume of the high pressure chamber 219 and increases the pressure therein according to the ratio of the high pressure piston working area and the first piston, as discussed above. Provided the fluid pressure in the high pressure chamber 219 exceeds that of the accumulator chamber 271, fluid is transferred to the accumulator chamber 271 from the high pressure chamber 219 via check valves 224 to charge the accumulator.
[0084] Note that even once fluid injection is stopped, the chambers downstream of check valve 224, i.e. the accumulator chamber 217, control chamber 215 and nozzle chamber 223, remain pressurised by virtue of check valve 224.
[0085] Injection typically occurs towards the end of a compression stroke and/or at the start of a combustion (expansion) stroke. Because these chambers remain pressurised at the end of injection, further injection is possible during the particular compression/combustion stroke by reopening the control chamber vent valve 220. Such “double” injection is referred to as “double strike” injection. As will be appreciated, the present invention allows for two or more distinct injections (i.e. multi-strike injection) to occur during a single compression/combustion stroke.
[0086] By providing an accumulator which is operable to supply fluid under pressure through an injector orifice into an associated chamber and configuring the high pressure chamber such that it is operable to pressurise the accumulator with fluid, the present invention allows for two or more distinct injections to occur during a single compression/combustion stroke.
[0087] Once injection for a particular compression/combustion stroke has finally stopped, the pressure within the combustion chamber will fall significantly, typically when an exhaust valve or valves are opened, and consequently the pressure within the high pressure chamber 219 will also fall significantly. The pressure within the combustion chamber 232 will remain at a relatively low pressure during an exhaust stroke and during an inlet stroke. At some time during the time period when the pressure in the combustion chamber is relatively low, the injector apparatus will be re-primed with fuel in time for the next injection event which will occur at the next compression/combustion stroke.
[0088] In order to re-fill or re-prime the injector apparatus, the pump provides pressurised fluid (e.g. at around 3-5 bar) which flows along line 250 into the low pressure chamber 222 to fill the low pressure chamber 222 and push the first piston 214 to the start position in which the shoulder 255 of the first piston abuts the shoulder 248 on the body 212. This expands the high pressure chamber 219 back to its starting volume and reduces the pressure P.sub.hp therein. Once the pressure P.sub.hp in the high pressure chamber 219 falls below the pressure P.sub.ip in the low pressure chamber 222, check valve 225 opens and the high pressure chamber 219 is primed with fluid via passage 253.
[0089] By providing an accumulator which is pressurised with fluid by the high pressure chamber and is operable to supply fluid under pressure through the injector orifice, the available injection pressure for the next engine cycle is increased. This allows greater flexibility in deciding the optimal injection timing while maintaining maximum potential injection pressure. Without the accumulator, the maximum available injection pressure at any given moment is limited by the pressure P.sub.comp×the area ratio between A.sub.fp and A.sub.hp. Consequently, if it were desired to inject prior to TDC, when peak cylinder pressure has not yet been reached, the injection pressure would be limited. Similarly, if it were desired to inject late after TDC, when peak cylinder pressure has passed, injection pressure would again be limited. The accumulator provides the freedom to adjust injection timing whilst maintaining an injection pressure which would not otherwise be achievable. The accumulator serves to damp out the highly dynamic changes in fluid pressure that would otherwise be seen in the injector.
[0090] Although the high pressure piston 218 is illustrated as being unitary with the first piston 214, this need not necessarily be the case. Instead, the high pressure piston 218 could be positioned elsewhere in the injector apparatus. For example, the control piston could be fixed to the first part 240 of the injector body 212 and moveable within a bore defined in the first piston. Alternatively, the high pressure piston may be remote from the first piston with the first piston being configured to move the high pressure piston directly or indirectly via one or more intermediate components or chambers. One or both of the first piston and the high pressure piston may be aligned with or offset from the central axis of the injector
[0091] Although a single high pressure piston is illustrated, the injector apparatus may comprise two or more high pressure pistons.
[0092] Further, although the high pressure chamber and the control chamber are illustrated as being re-primed via the low pressure chamber, one or both of the high pressure chamber and control chamber may be in fluid communication with the feed line via one or more passages which bypass the low pressure chamber.
[0093] Additionally, while the accumulator is illustrated as comprising a chamber which is defined by the first part of the body of the injector and located directly above the control chamber and valve element, it may be positioned elsewhere within the body. It may also be connected to the control chamber and nozzle chamber by one or more additional passages. For example, the accumulator may be offset from the control chamber in the first part, or may be defined by the second part of the injector body. In other embodiments, the accumulator need not be integral with the injector body but may be provided as an external accumulator which is mounted on or adjacent to the injector body, as discussed below in relation to
[0094]