A PORTABLE GENERATOR APPARATUS
20200328443 ยท 2020-10-15
Inventors
Cpc classification
H01M8/0631
ELECTRICITY
B01J19/24
PERFORMING OPERATIONS; TRANSPORTING
C01B3/08
CHEMISTRY; METALLURGY
H01M8/0662
ELECTRICITY
Y02E60/36
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M8/04201
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M8/04425
ELECTRICITY
International classification
B01J19/24
PERFORMING OPERATIONS; TRANSPORTING
C01B3/08
CHEMISTRY; METALLURGY
H01M8/04082
ELECTRICITY
Abstract
The invention provides an apparatus comprising a generator enclosed within a casing (4, 6) shaped to allow it to be rolled about one or more axes, the apparatus being provided with stabilising means (50a, 50b, 50c) that can be arranged to hold the apparatus in a desired orientation on an underlying surface and prevent the apparatus from rolling on the underlying surface when it is desired to use the generator.
Claims
1. An apparatus comprising a generator enclosed within a casing shaped to allow it to be rolled about one or more axes, the apparatus being provided with stabilising means that can be arranged to hold the apparatus in a desired orientation on an underlying surface and prevent the apparatus from rolling on the underlying surface when it is desired to use the generator.
2. An apparatus according to claim 1 wherein the stabilising means comprise one or more movable elements that can be moved or removed to prevent the apparatus from rolling when in use.
3. An apparatus according to claim 2 wherein the movable elements are arranged to move between a stowed configuration, in which rolling of the apparatus is not impeded, and an extended configuration in which the movable elements prevent rolling of the apparatus from taking place.
4. An apparatus according to claim 1 wherein the generator comprises a chemical reactor for generating hydrogen.
5. An apparatus according to claim 4 which comprises a hydrogen-consuming electricity-generating device.
6. An apparatus according to claim 5 wherein the hydrogen-consuming device is contained within the casing.
7. An apparatus according to claim 5 wherein the hydrogen-consuming device is a fuel cell.
8. An apparatus according to claim 1 which has a single axis of rotation.
9. An apparatus according to claim 1 wherein the casing comprises a substantially spherical casing body.
10. An apparatus according to claim 1 wherein the casing comprises a main body and one or more ground engaging elements which are configured to allow the casing to be rolled.
11. An apparatus according to claim 10 wherein the ground engaging elements comprise a plurality (e.g. two) of rails which are circular or substantially circular in shape and encircle the casing.
12. An apparatus according to claim 1 wherein the casing comprises a substantially spherical casing body, and the casing body is provided with one or more bracing struts which each extend from one location on an inner wall of the casing body across the interior of the casing body to another location on an inner wall of the casing body.
13. An apparatus according to claim 12 wherein a bracing strut extends across the interior of the casing body and takes the form of a centrally located column, connecting two opposite locations on an inner surface of the body.
14. An apparatus according to claim 9 wherein the casing body comprises a pair of substantially hemispherical shell members that are removably or hingedly connected together.
15. An apparatus according to claim 1 wherein the stabilising means comprises a plurality of retractable legs.
16. An apparatus according to claim 15 wherein the retractable legs are present in the form of a single retractable tripod which is typically arranged to fold or collapse to enable it to be retracted into the casing body.
17. An apparatus according to claim 1, wherein the apparatus comprises a plurality of components that together constitute a reaction system for generating hydrogen, and the components are selected from: a reactor (in which two or more substances can be reacted to form gaseous hydrogen); electronic monitoring and control means for monitoring and controlling the reaction between the reactants; and optionally one or more further components selected from: one or more pumps (e.g. peristaltic pumps) for pumping the reactants into the reactor; a waste container for collecting spent reactants; a buffer tank for temporary storage of hydrogen; one or more sensors (e.g. selected from a temperature sensor, pressure sensor and optionally a pH sensor) for monitoring a physical or chemical parameter of the reaction system, the one or more sensors being operatively linked to the electronic monitoring and control means; one or more filters or driers (e.g., desiccant air driers) for removing water from the hydrogen; one or more electrical components selected from electrical converters (e.g. voltage converters or frequency converters), voltage regulators, power inverters, batteries and capacitors.
18. An apparatus substantially as described herein with reference to the accompanying drawings.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0112] The invention will now be illustrated but not limited by reference to the specific embodiments shown in the drawings
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[0114] The casing (2) is provided with a pair of circular rails (5) which extend around the outer surface of the casing, one being attached to each of the lower shell member (4) and upper shell member (6). The rails (5) are of tubular construction and have circular cross-sections. The rails (5) are welded to the convex surfaces of the upper and lower shell members (4) and (6) through annular spacer plates (7), as shown in
[0115] As shown in
[0116] Located inside the housing (2) is a centre column (10) which extends between the top and the bottom of the interior of the casing and serves as a bracing member to provide strength to the casing. The centre column (10), which is shown in enlarged detail in
[0117] As can be seen in
[0118] To assemble the housing (2), the upper shell member (6) is placed onto the lower shell member (4) so that the lower edge of the upper shell member fits over the upstanding rim of the annular reinforcing member (8) on the lower shell member (4) and abuts against the upper edge of the lower shell member (4), and the threaded end portion (12a) of the centre column (10) protrudes through the central hole (18) in the floor (17) of the tray. The upper and lower shells (4, 6) are then secured together by screwing a threaded nut (not shown) onto the free end of the threaded end portion (12a). The close fit between the lower edge of the upper shell member (4) and the upstanding rim of the annular reinforcing member (8) provides a seal against the ingress of foreign materials such as liquids (e.g. rain)
[0119] The adjustable air vent cap (22), which is shown in enlarged detail in
[0120] In addition to serving as a bracing member to strengthen the casing against crushing, the centre column also serves as a housing for a collapsible tripod assembly. The apparatus of
[0121] The tripod comprises a tubular shaft (30), which is connected via a spigot (31) at the lower end thereof to a cylindrical block (32) having a locating pin (34) extending downwardly therefrom. The tubular shaft is moveable up and down in an axial direction but the extent of travel of the shaft is limited by the transverse bolt (36) and compression spring (38) which sits about the upper end of the shaft between the bolt (36) and guide collar (40). Guide collar (40) is fixed in place by means of retaining screws (not shown) which extend through a hole (41) in the wall of the tube (11) and into an annular groove (42) in the guide collar (40).
[0122] Encircling the tubular shaft (30) below the fixed guide collar (40) is a second compression spring (44) which bears against sliding collar (46). The sliding collar (46) has three pivot pins (47) upon which are pivotably mounted three pairs of leg struts (50a), (50b) and (50c). To the lower ends of the leg struts (50a), (50b) and (50c) are attached feet (52a), (52b) and (52c).
[0123] Located below the cylindrical block (32) is a strut-mounting hub (48) having a central hole (49) and three clevis-type pivot mountings (51) on which are pivotably mounted three single bracing struts (56a), (56b) and (56c). The other ends of the three bracing struts are pivotably anchored between the pairs of leg struts (50a), (50b) and (50c) by means of pivot pins (58a), (58b) and (58c).
[0124] As shown in
[0125] In order to move the apparatus from one location to another, the casing is rotated into the position shown in
[0126] Once the legs have been secured in the spread configuration, the apparatus can then be rolled from the position shown in
[0127] In order to collapse the tripod, the casing (2) is rolled onto its side once more so that it rests on the rails (5). One or more legs (50a), (50b), (50c) are then pushed downwards and inwards to disengage the locating pin (34) from the central hole (49) in the hub (48). The legs can then be folded back together so that the feet (52a), (52b), (52c) come together. The lower surfaces of the feet each have the shape of a 120 sector of a circle so that when they come together, they form a complete circle. The legs can then be pushed back into the housing against the force of the spring (44) until they are fully retracted whilst holding the spring loaded plunger (69) in the retracted position. Once the legs have been pushed fully into the housing, the spring loaded plunger (69) is released so that it springs back into engagement with the part annular groove in the feet of the tripod thereby to hold the tripod in the retracted state.
[0128] Inside the casing (2) are arranged various components of a reactor system for generating hydrogen and using the hydrogen thus generated to produce electricity. The components are shown in
[0129] The reactant containers contain substances that can be reacted together to give hydrogen gas. By way of example, one reactant container can contain a solution of sodium hydroxide and the other reactant container can contain an aqueous suspension of aluminium particles and a suspending agent which can be, for example, a polysaccharide such as starch.
[0130] The pumping of reactants from the reactant containers (64) to the reactor vessel (60) is controlled by an electronic control system (68) which is linked to various sensors (not shown) that provide information on the pressure of hydrogen generated in the reactor vessel and other reaction parameters. The electronic control system is linked to a touch screen electronic interface unit (69) which is mounted in a window in the lower shell member (4)see
[0131] The reactor vessel (60) is shown in more detail in
[0132] Set into the top of the reactor vessel is a gas-sealed stirrer gland (62a) in which is rotatably mounted a stirrer shaft. The stirrer shaft is provided at its lower end with a stirrer paddle. Attached to the top of the stirrer shaft is a removable motor (62) which is connected to an onboard power supply (not shown). The motor (62) can be removed and a hand crank attached to the shaft to enable manual operation of the stirrer when necessary.
[0133] Also set into the top of the reactor vessel are first and second reactant inlets (65) and (67) and hydrogen gas outlet (59). The first and second reactant inlets (65) and (67) are connected via gas-tight tubing (not shown) to peristaltic pumps (66) and from there by further lengths of gas-tight tubing (not shown) to first and second reactant containers (64).
[0134] The motorised mechanical stirrer (62) comprises a motor that drives a rotatable stirrer shaft which extends from the motor through a gas-sealed stirrer gland into the reactor vessel. A stirring paddle (not shown) is mounted on the lower end of the stirrer shaft inside the reactor vessel.
[0135] The waste outlet (61) at the lower end or sump of the reactor is connected by a length of tubing (not shown) to a waste container (70). An outlet of the waste container (70) is connected by tubing (not shown) to the reactor vessel (60) so that material from the waste container can be recycled back into the reactor vessel (60)
[0136] The reactor vessel (60) also has a gas outlet (59) through which hydrogen gas generated within the reactor can exit the reactor. The gas outlet (59) is connected via tubing (not shown) to a drying train comprising a water separator (not shown) and a desiccant dryer (not shown) containing a desiccant material. The outlet of the desiccant dryer is linked by tubing to a buffer tank (72) and the buffer tank (72) in turn is linked to a fuel cell (e.g. proton exchange membrane fuel cell) (74). Also located within the housing are an AC-DC power invertor (76) and a fan (78).
[0137] An on-board power supply (not shown) is also mounted within the casing. The power supply (which typically comprises one or more rechargeable batteries, provides the necessary electrical power for the peristaltic pumps, stirrer motor, electronic control system and any other power-consuming components when the generator is initially started up. Once the generator has started up, power can be taken from the PEM fuel cell. The batteries and other electrical control components are located in the base of the lower shell member (4).
[0138] The internal components of the apparatus are arranged within the casing so that the weight is evenly distributed, thereby providing a smoother rolling action when the apparatus is being moved. In order to facilitate the placement and securing of the components, the interior of the casing contains various supporting structures that hold the components in place. As shown in
[0139] The floor plate (80) has a hole (84) in its centre through which the centre column extends, and a larger diameter hole (86) within which the reactor vessel (60) is located. A support structure for the buffer tank (72) is provided (see
[0140] A tray (88) provides a support for a PEM fuel cell. A retaining structure for the PEM fuel cell comprises threaded rods (89) which extend upwardly from the tray (88) and are secured to a retaining plate (91) by means of lock nuts (93). Each rod is secured at its lower end to the tray (88) by means of lock nut and washer combinations (94a, 94b)
[0141] The internal components of the apparatus are secured to the various supporting structures (not all of which are shown) by means of fastening devices such as bolts, brackets or clamps. The components are secured in such a way that allows the apparatus to be rolled without displacement of any of the components.
[0142] In use, the apparatus is switched on at the electronic interface unit (69) and reactants from the two reactant containers (64) are pumped into the reactor vessel (60). The two reactants (e.g. sodium hydroxide solution and a suspension of aluminium powder) are chosen such that when mixed they react to form hydrogen gas. The hydrogen gas generated in the reactor vessel exits the reactor vessel through the gas outlet and flows through the water separator and desiccant dryer to the buffer tank (72). Hydrogen from the buffer tank is then directed to the PEM fuel cell (74) where it is consumed to generate electricity. Where the output from the PEM fuel cell is DC current, the AC-DC power invertor (76) to convert the DC power generator by the fuel cell (74) to AC power which can then be used as the power source.
[0143] A proportion of the electricity produced by the PEM cell can be used to recharge the batteries, and a further proportion of the electricity can be used to power the electricity-consuming devices such as the motorised stirrer, peristaltic pumps and electronic controller. The remainder of the electricity generated can be carried by cable (not shown) to a connector (e.g. a plug socket) for connection to external electrical devices.
[0144] During operation of the apparatus, solid waste products typically accumulate in the sump section of the reactor vessel. The waste products can be removed through the waste outlet (61). However, because the waste products in the sump section may be mixed with partially reacted or unreacted reactants, it can be beneficial to recycle the mixture from the waste outlet (61) through a loop of tubing (not shown) and back into the reactor vessel (60) through a recycling inlet which is directed into the top of the reactor through its own inlet point, in order to maximise the amount of hydrogen obtained from the reactants. The recycling loop may optionally include one or more sensors that measure a reaction parameter indicative of the completeness of the chemical reaction within the reactor vessel. For example, the recycling loop may include a pH meter. The sensors (e.g. the pH meter) are linked to the electronic control electronic control system which can be programmed to vary the relative amounts of reactants pumped to the reactor vessel in response to signals received from the sensors so as to maintain the reaction parameter within a desired range. The recycling loop may include a further pump (e.g. a peristaltic pump (66)) which is linked electronically to the electronic control system (68). The electronic control system (68) may be programmed to permit no further new reactants (or only low levels of new reactants) to be introduced into the reactor vessel when the recycling loop is in operation.
[0145] At intervals, the flange clamp (63) can be disconnected and the lid (60c) of the reactor vessel can be removed so that the waste products can be mechanically removed from the reactor vessel and in particular the lower sump section. Alternatively or additionally, waste products can be sucked out of the sump section by the pump in the recycling loop and passed to waste through a waste outlet in the recycling loop instead of being recycled. In order to prevent the build-up of waste materials on the inner wall of the sump part of the reactor vessel, the paddle attached to the stirrer shaft may be shaped so that it conforms closely to the inner surface of the sump such that rotation of the paddle prevents accretion of waste material on the wall.
[0146] The apparatus of the invention is intended to be readily portable and should, ideally, be able to withstand rough treatment during transportation. Therefore, to test the durability of the apparatus, tests were conducted in which the apparatus was dropped from a height of 0.92 metres in various orientations (see
TABLE-US-00001 Orientation of Function of Drop Apparatus on Observed Damage to Apparatus No. raised platform the Apparatus Impaired? 1 A Some flattening of the Function of upper circumferential the apparatus rail at impact point not impaired 2 B Some twisting of the Function of upper circumferential the apparatus rail at impact point. not impaired No damage to the welding of the rails to the body 3 C No visible damage Function of the apparatus not impaired 4 D Small dent at top of Function of upper shell near fitting the apparatus for the upper cap not impaired.
[0147] The results showed that, under the test conditions, the apparatus of
[0148] The apparatus shown in
[0149] In this second embodiment, the lower shell member (104) has three rectangular openings equally spaced around the lower part of the lower shell member (104). Extending inwardly from the openings are three socket structures (106). Each socket structure (see
[0150] Because there is no centrally mounted tripod in the apparatus of
[0151] The internal component parts of the apparatus of
[0152] The embodiments described above and illustrated in the accompanying figures and tables are merely illustrative of the invention and are not intended to have any limiting effect. It will readily be apparent that numerous modifications and alterations may be made to the specific embodiments shown without departing from the principles underlying the invention. All such modifications and alterations are intended to be embraced by this application.