REMOTE OPTICAL PUMPING OF LUMINESCENT CONCENTRATION RODS
20200326043 ยท 2020-10-15
Inventors
- Dirk Kornelis Gerhardus DE BOER (EINDHOVEN, NL)
- Johannes Joseph Hubertina Barbara Schleipen (Eindhoven, NL)
- Albert Bijlsma (Eindhoven, NL)
- Hendrik Johannes Boudewijn JAGT (EINDHOVEN, NL)
- Gerardus Everardus Marie Hannen (Eindhoven, NL)
Cpc classification
F21V7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21W2131/406
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/61
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/68
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21K9/68
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/61
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/64
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention provides a lighting device (1) comprising: a luminescent concentrator (5) comprising an elongated light transmissive body (100) having a first face (141) and a second face (142) defining a length (L) of the light transmissive body (100), the light transmissive body (100) comprising one or more radiation input faces (111) and a radiation exit window (112), wherein the second face (142) comprises said radiation exit window (112); the elongated light transmissive body (100) comprising a luminescent material (120) configured to convert at least part of light source light (11) received at one or more radiation input faces (111) into luminescent material light (8), and the luminescent concentrator (5) configured to couple at least part of the luminescent material light (8) out at the radiation exit window (112) as converter light (101); a light source mirror unit (200) comprising: a plurality of light sources (10) configured to provide said light source light (11) in a direction of a curved mirror (220); said curved mirror (220), configured to collect at least part of said light source light (11) and configured to redirect the collected light source light (11) to at least one of the one or more the radiation input faces (111) of the luminescent concentrator (5)
Claims
1. A lighting device comprising: a luminescent concentrator comprising an elongated light transmissive body having a first face and a second face defining a length of the light transmissive body, the light transmissive body comprising one or more radiation input faces and a radiation exit window wherein the second face comprises said radiation exit window; the elongated light transmissive body comprising a luminescent material configured to convert at least part of light source light received at one or more radiation input faces into luminescent material light, and the luminescent concentrator configured to couple at least part of the luminescent material light out at the radiation exit window as converter light; a light source mirror unit comprising: a plurality of light sources configured to provide said light source light in a direction of a curved mirror; said curved mirror, configured to collect at least part of said light source light and configured to redirect the collected light source light to at least one of the one or more the radiation input faces of the luminescent concentrator; wherein the lighting device comprising a plurality of light source mirror units in the range of two to eight, wherein the elongated light transmissive body comprises two or more side faces, wherein two or more mirror units are configured to provide the light source light of the respective light sources to two or more different side faces, and wherein the curved mirror has an elliptical shape having a first focus and a second focus, wherein the light sources have light emitting surfaces, wherein one or more light emitting surfaces are configured at the first focus and wherein the elongated light transmissive body is configured at the second focus.
2. The lighting device according to claim 1, further comprising a cooling element in thermal contact with the luminescent concentrator.
3. The lighting device according to claim 1, wherein the two or more side faces comprise one or more radiation input faces, wherein the light source unit is configured to provide said light source light to a first part of the two or more side faces, the lighting device further comprising a cooling element in thermal contact with the luminescent concentrator, wherein the cooling element is in thermal contact with a second part of the two or more side faces.
4. The lighting device according to claim 1, wherein the light sources are configured to provide light source light having an optical axis and wherein the optical axes of the light sources are directed to the curved mirror.
5. The lighting device according to claim 1, wherein the light sources are configured to provide light source light having an optical axis, wherein the elongated light transmissive body has a body axis, wherein one or more light sources are configured to provide said light source light with said optical axis perpendicular to the body axis and wherein one or more light sources are configured to provide said light source light with said optical axis having an angle smaller than 90 and equal to or larger than 45.
6. The lighting device according to claim 1, wherein the light sources comprise solid state light sources having light emitting surfaces with downstream thereof collimators for a pre-collimation of the light source light.
7. The lighting device according to claim 1, wherein the elongated light transmissive body comprises an elongated ceramic or elongated crystal body.
8. The lighting device according to claim 1, wherein the elongated light transmissive body is at least partly enclosed by a light transmissive envelope, wherein the lighting device further comprises a cooling element in thermal contact with part of the light transmissive envelope.
9. The lighting device according to claim 1, wherein the curved mirror has a mirror length in the range of 80-120% of the length of the elongated light transmissive body wherein the curved mirror is configured parallel to the elongated light transmissive body.
10. The lighting device according to claim 1, having a mirror configured at the first face configured to reflect light back into the elongated light transmissive body, and having one or more of an optical filter, a wavelength selective mirror, light extraction structures, and a collimator configured at the second face and a second mirror configured at the second face.
11. The lighting device according to claim 10, wherein the two or more side faces comprise one or more radiation input faces, wherein two or more mirror units are configured to provide said light source light to one or more firsts parts of the two or more side faces, the lighting device further comprising a cooling element in thermal contact with the luminescent concentrator, wherein the cooling element is in physical contact with one or more second parts of the two or more side faces.
12. A lighting system configured to provide lighting system light, the lighting system comprising one or more lighting devices according to claim 1.
13. The lighting system according to claim 12, wherein the lighting system comprises a digital projector or a stage lighting system.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0087] Embodiments of the invention will now be described, by way of example only, with reference to the accompanying schematic drawings in which corresponding reference symbols indicate corresponding parts, and in which:
[0088]
[0089]
[0090]
[0091]
[0092]
[0093]
[0094] The schematic drawings are not necessarily on scale.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0095] A light emitting device according to the invention may be used in applications including but not being limited to a lamp, a light module, a luminaire, a spot light, a flash light, a projector, a (digital) projection device, automotive lighting such as e.g. a headlight or a taillight of a motor vehicle, arena lighting, theater lighting and architectural lighting.
[0096] Light sources which are part of the embodiments according to the invention as set forth below, may be adapted for, in operation, emitting light with a first spectral distribution. This light is subsequently coupled into a light guide or waveguide; here the light transmissive body. The light guide or waveguide may convert the light of the first spectral distribution to another spectral distribution and guides the light to an exit surface.
[0097] An embodiment of the lighting device as defined herein is schematically depicted in
[0098] The elongated light transmissive body 100 may comprise a ceramic material 120 configured to wavelength convert at least part of the (blue) light source light 11 into converter light 101, such as at least one or more of green and red converter light 101. As indicated above the ceramic material 120 comprises an A.sub.3B.sub.5O.sub.12:Ce.sup.3+ ceramic material, wherein A comprises e.g. one or more of yttrium (Y), gadolinium (Gd) and lutetium (Lu), and wherein B comprises e.g. aluminum (Al). References 20 and 21 indicate an optical filter and a reflector, respectively. The former may reduce e.g. non-green light when green light is desired or may reduce non-red light when red light is desired. The latter may be used to reflect light back into the light transmissive body or waveguide, thereby improving the efficiency. Note that more reflectors than the schematically depicted reflector may be used. Note that the light transmissive body may also essentially consist of a single crystal, which may in embodiments also be A.sub.3B.sub.5O.sub.12:Ce.sup.3+.
[0099] The light sources may in principle be any type of point light source, but is in an embodiment a solid state light source such as a Light Emitting Diode (LED), a Laser Diode or Organic Light Emitting Diode (OLED), a plurality of LEDs or Laser Diodes or OLEDs or an array of LEDs or Laser Diodes or OLEDs, or a combination of any of these. The LED may in principle be an LED of any color, or a combination of these, but is in an embodiment a blue light source producing light source light in the UV and/or blue color-range which is defined as a wavelength range of between 380 nm and 490 nm. In another embodiment, the light source is an UV or violet light source, i.e. emitting in a wavelength range of below 420 nm. In case of a plurality or an array of LEDs or Laser Diodes or OLEDs, the LEDs or Laser Diodes or OLEDs may in principle be LEDs or Laser Diodes or OLEDs of two or more different colors, such as, but not limited to, UV, blue, green, yellow or red.
[0100] The light sources 10 are configured to provide light source light 11, which is used as pump radiation 7. The luminescent material 120 converts the light source light into luminescent material light 8 (see also
[0101]
[0102] As shown in
[0103]
[0104] The aspect ratio of the height H:width W is typically 1:1 (for e.g. general light source applications) or 1:2, 1:3 or 1:4 (for e.g. special light source applications such as headlamps) or 4:3, 16:10, 16:9 or 256:135 (for e.g. display applications). The light guides generally comprise a light input surface and a light exit surface which are not arranged in parallel planes, and in embodiments the light input surface is perpendicular to the light exit surface. In order to achieve a high brightness, concentrated, light output, the area of light exit surface may be smaller than the area of the light input surface. The light exit surface can have any shape, but is in an embodiment shaped as a square, rectangle, round, oval, triangle, pentagon, or hexagon.
[0105] Note that in all embodiments schematically depicted herein, the radiation exit window is especially configured perpendicular to the radiation input face(s). Hence, in embodiments the radiation exit window and radiation input face(s) are configured perpendicular. In yet other embodiments, the radiation exit window may be configured relative to one or more radiation input faces with an angle smaller or larger than 90.
[0106]
[0107] High brightness light sources are interesting for various applications including spots, stage-lighting, headlamps and digital light projection.
[0108] For this purpose, it is possible to make use of so-called light concentrators where shorter wavelength light is converted to longer wavelengths in a highly transparent luminescent material. A rod of such a transparent luminescent material can be used and then it is illuminated by LEDs to produce longer wavelengths within the rod. Converted light which will stay in the luminescent material such as a doped garnet in the waveguide mode and can then be extracted from one of the surfaces leading to an intensity gain (
[0109] High-brightness LED-based light source for beamer applications appear to be of relevance. For instance, the high brightness may be achieved by pumping a luminescent concentrator rod by a discrete set of external blue LEDs, whereupon the phosphor that is contained in the luminescent rod subsequently converts the blue photons into green or red photons. Due to the high refractive index of the luminescent rod host material (typically 1.8) the converted green or red photons are almost completely trapped inside the rod due to total internal reflection. At the exit facet of the rod the photons are extracted from the rod by means of some extraction optics, e.g. a compound parabolic concentrator (CPC), or a micro-refractive structure (micro-spheres or pyramidal structures). As a result the high luminescent power that is generated inside the rod can be extracted at a relatively small exit facet, giving rise to a high source brightness. Currently the LED modules used for pumping the luminescent rods are in close contact with the rods in order to couple in as much light as possible, as depicted in
[0110] In this invention a method for remote pumping of a luminescent concentrator rod is used in embodiments by using the combination of (i) elliptical mirrors and (ii) pre-collimation and pre-tilting of the discrete LED-sources. The main idea about using an elongated elliptical mirror is rather straightforward: when placing a light source (i.e. the LED) into one focal line of an ellipse, the light will be redirected towards the second focal line (i.e. the luminescent rod). When placing an array of LEDs along the first focal line, an elongated focus will be created along the second focal line. This (astigmatic) focusing is illustrated in
[0111] As schematically shown in
[0112] The light transmissive body 100 is especially an elongated light transmissive body.
[0113] Reference 2d schematically depicts a perspective view of an embodiment of the device 1, where with two mirror units 200, each having a length L1, substantially identical to the length L of the light transmissive body 100. The light sources 10 are configured in a row having a length L2, also being substantially identical to the length L of the light transmissive body 100. The light sources 10 are especially configured in the first focus or focal line F1 and the second focus/focal lines F2 may coincide with the light transmissive body 100. Note that the second focus/focal lines F2 do not necessarily coincide at the light transmissive body 100 but may also be configured parallel, e.g. at respective radiation input faces 111. Especially, the (elongated) curved mirror has a mirror length L1 in the range of 80-120% of the length of row of light sources, which length is indicated with reference L2. The mirrors 220 as schematically depicted in
[0114] Referring to
[0115] Optionally, also at the second face 142 a mirror 21 may be configured, such as a mirror with a hole 21b such that light may escape through the hole and reflected light may be reflected back in the elongated body. This mirror 21, or these mirrors 21, may not be in physical contact with the second (or first) face, but may be configured close to the second (or first0 face, such as at a distance of 0.1-1 mm, like 0.1-0.5 mm.
[0116] Reference 500 schematically indicates a gas, especially air, displacement unit, configured to provide a flow 501 of gas between the elongated body 100 and the light sources 10 and/or mirrors 220. In this way, a further cooling may be obtained.
[0117] By using multiple elliptical mirrors, a most effective remote optical pumping arrangement can be obtained for the light concentrator device. This may be combined with pre-collimation and pre-tilting of the individual LED outputs (see below). Several arrangements are depicted in
[0118]
[0119] In principle the whole 2a upper (and lower) half space can be used for collection and focusing of light from the two LED modules. In practice however the luminescent rod needs to be mechanically clamped for positioning and cooling purposes. As a result only part of the 2 upper (and lower) half space will be accepted by the elliptical mirrors, the rest of the light will be lost or scattered into the mirror cavity. This dead angle strongly depends on the ratio between of the long and short axes of the ellipse and can be minimized accordingly. The dead angle would be minimum for very elongated (large eccentricity) ellipses; however, in this case optical aberrations will strongly enlarge the spot at the position of the luminescent rod. An optimum can be found here depending on the LED light output angular distribution, dimensions of the LED-die, rod size and ellipse geometry. In
[0120]
[0121] In
[0122] A solution may be to apply an air flow inside the arrangement to cool the rod. An inlet may be applied in the assembly and an outlet to direct the airflow inside and outside respectively. The airflow may be originating from a (small) fan, such as the above indicated air displacement unit. In such a configuration the rod may also be supported at a few locations, hanging substantially in free space.
[0123] However, in the various configurations of
[0124] Hence,
[0125] Another opportunity to cool the rod when illuminated from all sides is to mold a non-luminescent transparent ceramic cooling envelop (400) around the rod. If the ceramic envelope is molded from a suitable ceramic, such as YAG, the envelope can be made fully transparent without disturbing the optical light path. The cooling envelope has a relatively high thermal conductivity and thus aids to spread out the heat. The envelope may be contacted at various locations that are not within the optical path by non-transparent heat conducting materials, such as copper to allow proper heatsinking. The cooling envelope surfaces may be polished. The extra refractions at the cooling envelope may be taken into account in the design of the optical path. It is required that the cooling envelop may hold and support the rod at some locations but is not in optical contact to the rod in order to maintain light guiding within the rod. Hence, a thin effective airgap is present between the rod and transparent cooling envelope. As such, the shape of the inner surface of the cooling envelope is similar to the shape of the luminescent concentrator but slightly larger. The cross-sectional outer shape of the cooling envelope may deviate and consist of many shapes, for instance rectangular or round. Examples of these embodiments are schematically depicted in
[0126] In order to collect and redirect light as much as possible towards the second focal line, the output from the individual LEDs may be pre-collimated (in the XZ direction) by an additional (cylindrical) optics. As a result the divergence angle of the light beam emitted by the individual LEDs (in the YZ plane) becomes smaller and less light is wasted at the two distant rod edges. This is illustrated in
[0127] Another way to ensure that the light does not miss the rod, is to provide mirrors at the left and right sides of the rod and LED arrays (see also above).
[0128] Below, some specific embodiments are shown and described.
[0129] For the configuration with 4 LED strips and two (half) ellipses (
[0130] It is also possible to use only 1 LED strip at each side (
[0131] Hence, the invention may e.g. provide a concentrating light source, consisting of a conversion structure that absorbs light from one or more arrays of LEDs, with a curved mirror around it that focuses the LED light onto the conversion structure. Further, the invention may provide such concentrating light source, where a the cross-section of the curved mirror has a shape consisting of 1 or more ellipses, where both the conversion structure and the LED strips are as close as possible to the focus points of the ellipse(s). Further, the invention may provide such concentrating light source, where the cross-section of the curved mirror has a shape consisting of two ellipses, where both the conversion structure and the LED strips are as close as possible to the focus points of the ellipses. Further, the invention may provide such concentrating light source, containing side mirrors perpendicular to the long sides of the rod and to the LED strips. Especially one of the side mirrors may be configured as end mirror (such as end mirror 21, see amongst others
[0132] Applications include but are not limited to projectors, lamps, luminaires, or other lighting systems such as shop lighting systems, home lighting systems, accent lighting systems, spot lighting systems, theater lighting systems, fiber-optics application systems, projection systems, display systems, warning sign systems, medical lighting application systems, indicator sign systems, and decorative lighting systems, portable systems and automotive applications.
[0133] The term substantially herein, such as in substantially all light or in substantially consists, will be understood by the person skilled in the art. The term substantially may also include embodiments with entirely, completely, all, etc. Hence, in embodiments the adjective substantially may also be removed. Where applicable, the term substantially may also relate to 90% or higher, such as 95% or higher, especially 99% or higher, even more especially 99.5% or higher, including 100%. The term comprise includes also embodiments wherein the term comprises means consists of. The term and/or especially relates to one or more of the items mentioned before and after and/or. For instance, a phrase item 1 and/or item 2 and similar phrases may relate to one or more of item 1 and item 2. The term comprising may in an embodiment refer to consisting of but may in another embodiment also refer to containing at least the defined species and optionally one or more other species.
[0134] Furthermore, the terms first, second, third and the like in the description and in the claims, are used for distinguishing between similar elements and not necessarily for describing a sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances and that the embodiments of the invention described herein are capable of operation in other sequences than described or illustrated herein.
[0135] The devices herein are amongst others described during operation. As will be clear to the person skilled in the art, the invention is not limited to methods of operation or devices in operation.
[0136] It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, and that those skilled in the art will be able to design many alternative embodiments without departing from the scope of the appended claims. In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. Use of the verb to comprise and its conjugations does not exclude the presence of elements or steps other than those stated in a claim. The article a or an preceding an element does not exclude the presence of a plurality of such elements. The invention may be implemented by means of hardware comprising several distinct elements, and by means of a suitably programmed computer. In the device claim enumerating several means, several of these means may be embodied by one and the same item of hardware. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.
[0137] The invention further applies to a device comprising one or more of the characterizing features described in the description and/or shown in the attached drawings. The invention further pertains to a method or process comprising one or more of the characterizing features described in the description and/or shown in the attached drawings.
[0138] The various aspects discussed in this patent can be combined in order to provide additional advantages. Further, the person skilled in the art will understand that embodiments can be combined, and that also more than two embodiments can be combined. Furthermore, some of the features can form the basis for one or more divisional applications.