A HYDRAULIC SYSTEM AND A METHOD FOR CONTROLLING A HYDRAULIC SYSTEM OF A WORKING MACHINE
20230011283 · 2023-01-12
Inventors
Cpc classification
E02F9/225
FIXED CONSTRUCTIONS
F15B2211/41581
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/5159
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/615
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/875
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/426
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/6309
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/411
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/50518
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B21/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/7128
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/62
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F15B2211/20576
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/62
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F9/207
FIXED CONSTRUCTIONS
E02F3/431
FIXED CONSTRUCTIONS
F15B2211/20546
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F9/2217
FIXED CONSTRUCTIONS
F15B11/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/27
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/40507
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/7053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B1/024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B15/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/625
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/6343
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/40584
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/8757
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/20569
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F9/2271
FIXED CONSTRUCTIONS
International classification
F15B11/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B15/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A hydraulic system for a working machine, the system comprising: an electric machine connected to a first hydraulic machine and to a second hydraulic machine via a common axle, an output side of the second hydraulic machine being connected to an input side of the first hydraulic machine, wherein the first hydraulic machine is a variable displacement hydraulic machine with unidirectional flow; at least one hydraulic consumer hydraulically coupled to an output side of the first hydraulic machine via a supply line and configured to be powered by the first hydraulic machine; a first return line hydraulically coupling the hydraulic consumer to the input side of the first hydraulic machine.
Claims
1. A hydraulic system for a working machine, the system comprising: an electric machine connected to a first hydraulic machine and to a second hydraulic machine via a common axle, an output side of the second hydraulic machine being connected to an input side of the first hydraulic machine, wherein the first hydraulic machine is a variable displacement hydraulic machine with unidirectional flow; at least one hydraulic consumer hydraulically coupled to an output side of the first hydraulic machine via a supply line and configured to be powered by the first hydraulic machine; a first return line hydraulically coupling the hydraulic consumer to the input side of the first hydraulic machine; wherein the second hydraulic machine is configured to provide a flow of hydraulic fluid from a hydraulic fluid supply to the input side of the first hydraulic machine if a requested flow from the first hydraulic machine exceeds a flow of the first return line.
2. The hydraulic system according to claim 1, wherein the second hydraulic machine is a variable displacement hydraulic machine with bi-directional flow, the second hydraulic machine being further configured to recuperate energy if the requested flow from the first hydraulic machine is lower than the flow of the first return line.
3. The hydraulic system according to claim 1, further comprising a third hydraulic machine operatively connected to the common axle of the electric machine, wherein the second hydraulic machine is a variable displacement hydraulic machine with unidirectional flow configured to provide a variable flow from the output side of the second hydraulic machine, and wherein the third hydraulic machine is a variable displacement hydraulic machine with unidirectional flow having an input side connected to the output side of the second hydraulic machine and an output side connected to the hydraulic fluid supply, the third hydraulic machine being configured to recuperate energy if the requested flow from the first hydraulic machine is lower than the flow of the first return line.
4. The hydraulic system according to claim 2, wherein the at least one hydraulic consumer comprises: a first hydraulic consumer connected to the first return line, and a second hydraulic consumer having a second return line directly connected to the input side of the first hydraulic machine, and wherein the first return line is connected from a first side of the first hydraulic consumer to the hydraulic fluid supply via a pressure limiter and to the input side of the first hydraulic machine via a valve arrangement allowing a flow from the first return line to the second return line, wherein the pressure limiter is configured to allow a flow from the first return line to the hydraulic fluid supply if the pressure in the first return line is lower than the pressure in the second return line, and if the pressure of the first return line is higher than a threshold pressure of the pressure limiter.
5. The hydraulic system according to claim 4, further comprising a return valve block connected to a first side of the second hydraulic consumer, the return valve block comprising a first return check valve arranged to allow a flow from the first side of the second hydraulic consumer to the second return line and a first control valve controlling the flow from the first side of the second hydraulic consumer to a second pressure limiter arranged between the first side of the second hydraulic consumer and the input side of the second hydraulic machine.
6. The hydraulic system according to claim 5, further comprising a third hydraulic consumer having a first side connected to the return valve block, wherein the return valve block further comprises a second return check valve arranged to allow a flow from the first side of the third hydraulic consumer to the second return line and a second control valve controlling a flow from the first side of the third hydraulic consumer to the second pressure limiter.
7. The hydraulic system according to claim 6, wherein the first hydraulic consumer is a steering cylinder, the second hydraulic consumer is a lift cylinder and the third hydraulic consumer is a tilt cylinder of a working machine.
8. A working machine comprising a hydraulic system according to claim 1.
9. A method for controlling a hydraulic system for a working machine, the system comprising: an electric machine connected to a first hydraulic machine and to a second hydraulic machine via a common axle, an output side of the second hydraulic machine being connected to an input side of the first hydraulic machine, wherein the first hydraulic machine is a variable displacement hydraulic machine configured to provide unidirectional flow; at least one hydraulic consumer hydraulically coupled to an output side of the first hydraulic machine via a supply line and configured to be powered by the first hydraulic machine; a first return line hydraulically coupling the hydraulic consumer to the input side of the first hydraulic machine; wherein the method comprises: detecting a return flow from the hydraulic consumer through the first return line; and controlling the second hydraulic machine to maintain a pressure in the first return line at a pressure level higher than a predetermined minimum pressure level.
10. The method according to claim 9, further comprising: determining a requested supply pressure from the first hydraulic machine; and if the return flow of the first return line is lower than the supply flow required by the first hydraulic machine, controlling the second hydraulic machine to provide a pressurized flow of hydraulic fluid from a hydraulic fluid supply to the input side of the first hydraulic machine.
11. The method according to claim 9, further comprising: determining a requested supply pressure from the first hydraulic machine; and if the return flow of the first return line is higher than the supply flow required from the first hydraulic machine, controlling the second hydraulic machine to recuperate energy by driving the electric machine as a generator.
12. The method according to claim 9, in a system further comprising a third hydraulic machine connected to the common axle of the electric machine, wherein the second hydraulic machine is a unidirectional variable displacement hydraulic machine configured to provide a variable positive displacement at the output side of the second hydraulic machine and wherein the third hydraulic machine is a unidirectional variable displacement hydraulic machine having an input side connected to the output side of the second hydraulic machine and an output side connected to the hydraulic fluid supply, the method further comprising: determining a requested supply pressure from the first hydraulic machine; and if the return flow of the first return line is lower than the supply flow required by the first hydraulic machine, controlling the second hydraulic machine to provide a pressurized flow of hydraulic fluid from a hydraulic fluid supply to the input side of the first hydraulic machine.
13. The method according to claim 12, further comprising: determining a requested supply pressure from the first hydraulic machine; and if the return flow of the first return line is higher than the supply flow required from the first hydraulic machine, controlling the third hydraulic machine to recuperate energy by driving the electric machine as a generator.
14. The method according to claim 9, wherein the at least one hydraulic consumer comprises a first hydraulic cylinder connected to the first return line and wherein the hydraulic system further comprises second and third hydraulic cylinders connected to a return valve block configured and arranged to control the return flow direction from the second and third hydraulic cylinders to the second hydraulic machine, the return valve block being coupled to a second return line connected to the input side of the first hydraulic machine and to the input side of the second hydraulic machine, the return valve block being further coupled to a third return line connected to the low-pressure side of the second hydraulic machine, wherein the method further comprises: controlling the return valve block based on operating properties of the first, second and/or third hydraulic cylinder such that energy is recovered by the second hydraulic machine.
15. The method according to claim 12, wherein the at least one hydraulic consumer comprises a first hydraulic cylinder connected to the first return line and wherein the hydraulic system further comprises second and third hydraulic cylinders connected to a return valve block configured and arranged to control the return flow direction from the second and third hydraulic cylinders to the second hydraulic machine, the return valve block being coupled to a second return line connected to the input side of the first hydraulic machine and to the input side of a third hydraulic machine, the return valve block being further coupled to a third return line connected to an input side of the second hydraulic machine, wherein the method further comprises: controlling the return valve block based on operating properties of the first, second and/or third hydraulic cylinder such that energy is recovered by the third hydraulic machine.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0033] With reference to the appended drawings, below follows a more detailed description of embodiments of the invention cited as examples.
[0034] In the drawings:
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS OF THE INVENTION
[0044] In the present detailed description, various embodiments of a hydraulic system and a method for controlling a hydraulic system according to the present invention are mainly discussed with reference to a hydraulic hybrid system in a wheel loader, where the hydraulic consumers are illustrated as hydraulic cylinders. It should however be noted that this by no means limits the scope of the present invention since the described hydraulic system is equally applicable in other application and for other types of working machines.
[0045]
[0046] The hydraulic system 100 further comprises at least one hydraulic consumer 118 hydraulically coupled to an output side 114 of the first hydraulic machine 104 via a supply line 120 and hydraulic consumer 118 is configured to be powered by the first hydraulic machine. The hydraulic consumer 118 is here represented by a hydraulic cylinder 118 having a piston side 126 connected to the output side 114 of the first hydraulic machine 104 and a piston rod side 125 which is connected to a first return line 122 hydraulically coupling the hydraulic consumer 118 to an input side 116 of the first hydraulic machine 104.
[0047] In the described hydraulic system, the second hydraulic machine 108 is configured to provide a flow of hydraulic fluid from a hydraulic fluid supply 124 to the input side 116 of the first hydraulic machine 104 if a requested flow from the first hydraulic machine 104 exceeds a flow of the first return line 122.
[0048] Moreover, in the embodiment illustrated in
[0049] The requested flow from the first hydraulic machine 104 may be based on a requested function from a vehicle operator, such as turning the vehicle, lifting a load, or any other operation requiring hydraulic power. The request is translated into a flow from the first hydraulic machine 104 and if there is a flow available in the first return line 122, the flow can be used by the first hydraulic machine 104. In another scenario, if there is a flow in the first return line 122 but not a corresponding need for the flow, the flow can be directed through the second hydraulic machine 108 which powers the electric machine 102 to act as a generator. The generated energy may for example be stored in an electrical energy storage or used for other functions of the working machine.
[0050] The hydraulic fluid supply 124 is here illustrated as a hydraulic tank 124. However, it is also possible to provide hydraulic fluid from a low pressure return flow as discussed herein, from a feeder pump or from an accumulator as will be illustrated in the following.
[0051] The first hydraulic machine 104 is further configured to recuperate energy if a requested pressure from the first hydraulic machine 104 is lower than a pressure in the first return line 122.
[0052] In the embodiment illustrated in
[0053] In
[0054] Moreover, by knowing the pressure in the first return line 122 and/or in the supply line 120, the hydraulic machines can be controlled to operate as required. In principle, the hydraulic machines may be controlled independently of each other, where the third hydraulic machine is controlled to achieve optimized energy recuperation for the hydraulic consumers and where the first hydraulic machine is controlled to provide the pressure required for operating the consumers. However, the second hydraulic machine 108 is preferably further controlled to provide a minimum pressure required for the first hydraulic machine 104 to operate at high rpm. The first hydraulic machine 104 is thus dependent on the pressure in the first return line 122 and from the second hydraulic machine 108, since the pressure determines the maximum rpm possible for the first hydraulic machine 104.
[0055]
[0056] The first return line 122 is connected from a first side 125 of the first hydraulic consumer 118 to the hydraulic fluid supply 124 via a pressure limiter 504 and to the input side 116 of the first hydraulic machine 104 via a valve arrangement 506 allowing a flow from the first return line 122 to the second return line 512. The pressure limiter 504 is configured to allow a flow from the first return line 122 to the hydraulic fluid supply 124 if the pressure in the first return line 122 is lower than the pressure in the second return line 512, and if the pressure of the first return line 122 is higher than a threshold pressure of the pressure limiter 504.
[0057] Furthermore, the pressure limiter 504 illustrated in
[0058] The hydraulic system 300 further comprises a check valve 302 arranged between the input side 116 of the first hydraulic machine 104 and the hydraulic fluid supply 124, and between the output side 110 of the second hydraulic machine 108 and the hydraulic fluid supply 124, wherein the check valve 302 is configured to allow the first hydraulic machine 104 to access hydraulic fluid from the hydraulic fluid supply 124. As illustrated in
[0059]
[0060] The reconditioning valve 404 is here illustrated as an on/off valve but is also possible to use other types of valves. The illustrated reconditioning system comprises a hydraulic fluid cooler 406 and a hydraulic fluid filter 408. Each of the hydraulic fluid cooler 406 and a hydraulic fluid filter 408 is arranged in parallel with a corresponding pressure limiter 407, 409 to ensure that the pressure to the hydraulic fluid cooler 406 and a hydraulic fluid filter 408 is not too high.
[0061] Moreover, the hydraulic system 300 illustrated in
[0062] By means of the hydraulic accumulator 414, excess energy can be stored to be used later. The hydraulic accumulator 414 may for example be charged if the pressure of the second return line 512 is higher than the gas pre-charged pressure of the hydraulic accumulator and if the flow requested from the first hydraulic machine 104 is lower than the flow of the return line 122. Moreover, energy stored in the accumulator 414 can be used if the pressure of the hydraulic fluid in the accumulator 414 is higher than the pressure of the return line 122. Moreover, the accumulator 414 can be employed to provide a smoother operation of the hydraulic system where the accumulator 414 can be used in situations where the second hydraulic machine 108 is not capable of changing a supplied pressure sufficiently fast, meaning that the occurrence of pressure oscillations can be reduced.
[0063]
[0064]
[0065]
[0066] The hydraulic system 500 of
[0067] The return valve block 702 can be controlled so that the return flow to the tank 124 via the third return line 513 has a certain pressure determined by the pressure limiter 708, such as 5 bar. If the flow is instead controlled by the valves to go to the output side 110 of the second hydraulic machine 108 the pressure will be set by the second hydraulic machine 108. If the return flow is going to the tank 124 and if the second hydraulic machine 108 cannot supply enough flow, then the return oil from the second and third hydraulic cylinders 502, 802 will supply the first return line 122 with flow, i.e. the output side 110 of the second hydraulic machine 108, when the pressure falls down to 5 bar. The second hydraulic machine 108 may also access the tank 124 to provide a flow but the overall flow may thus be increased if also the flow from the first return line 122 is used.
[0068] An advantage of the described return valve block 702 is that is can easily be extended with additional valves to accommodate for additional hydraulic consumers.
[0069] It should be noted that the orientation of one or more of the illustrated hydraulic cylinders 118, 502, 802 may be reversed, i.e. such that the piston rod side of the hydraulic cylinder is connected to the supply line 120.
[0070]
[0071]
[0072]
[0073]
[0074] The method of
[0075]
[0076] The wheel loader 901 comprises an equipment 911 for handling objects or material. The equipment 911 comprises a load-arm unit 906, also referred to as a linkage, and an implement 907 in the form of a bucket fitted on the load-arm unit 906. A first end of the load-arm unit 906 is pivotally connected to the front vehicle section 902. The implement 907 is pivotally connected to a second end of the load-arm unit 906.
[0077] The load-arm unit 906 can be raised and lowered relative to the front section 902 of the vehicle by means of two second actuators in the form of two hydraulic cylinders 908, 909, each of which is connected at one end to the front vehicle section 902 and at the other end to the load-arm unit 906. The bucket 907 can be tilted relative to the load-arm unit 906 by means of a third actuator in the form of a hydraulic cylinder 910, which is connected at one end to the front vehicle section 902 and at the other end to the bucket 907 via a link-arm system 915.
[0078] It is to be understood that the present invention is not limited to the embodiments described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the appended claims.