METHOD FOR OPERATING AN ELECTRIC MACHINE

20230009497 · 2023-01-12

    Inventors

    Cpc classification

    International classification

    Abstract

    The invention relates to a method for operating an electric machine (100) having a stator having stator windings and a rotor, having a converter (110) and having a sensor (120) for detecting a measurement value, wherein the converter (110) has direct current connections, alternating current connections and semiconductor switches for connecting one of the direct current connections to one of the alternating current connections in each case, wherein the stator windings are connected to the alternating current connections, the semiconductor switches of the converter (110) being closed and opened at specific changeover times, a measurement being carried out by the sensor (120) at specific measurement times, the specific changeover times being adapted to the specific measurement times such that in a specific time interval about a specific measurement time the semiconductor switches are not closed and opened, and a control unit (150) and a computer program for carrying out said method.

    Claims

    1. A method for operating an electric machine (100) including a stator that has stator windings, a rotor, a power converter (110), and a sensor (120) for detecting a measurement variable, wherein the power converter (110) has DC terminals, AC terminals, and semiconductor switches for connecting each one of the DC terminals to one of the AC terminals, wherein the stator windings are connected to the AC terminals, the method comprising: closing and opening the semiconductor switches of the power converter (110) at determined switchover times, carrying out a respective measurement via the sensor (120) at determined measurement times, and adjusting the determined switchover times to the determined measurement times in such a way that the semiconductor switches are not closed and opened in a determined interval around a determined measurement time.

    2. The method as claimed in claim 1, wherein, in a case in which a determined switchover time is in the determined interval around a determined measurement time, the determined switchover time is shifted to outside of the determined time interval.

    3. The method as claimed in claim 2, wherein a switchover time of a first semiconductor switch of a branch of the power converter (110) is shifted before the time interval and a switchover time of a second semiconductor switch of the branch of the power converter (110) is shifted after the time interval.

    4. The method as claimed in claim 1, wherein the determined measurement times are equidistant in time.

    5. The method as claimed in claim 1, wherein the sensor (120) is used to measure a phase current flowing through one of the stator windings or a rotor position of the rotor.

    6. The method as claimed in claim 1, wherein the stator windings are operated in block commutation.

    7. The method as claimed in claim 1, wherein the determined switchover times and the determined measurement times are determined by a control unit (150).

    8. A control unit (150), which is set up to carry out all of the method steps of a method as claimed in claim 1.

    9. (canceled)

    10. A non-transitory, computer readable medium containing instructions that when executed by a computer cause the computer to operate an electric machine (100) including a stator that has stator windings, a rotor, a power converter (110), and a sensor (120) for detecting a measurement variable, wherein the power converter (110) has DC terminals, AC terminals, and semiconductor switches for connecting each one of the DC terminals to one of the AC terminals, wherein the stator windings are connected to the AC terminals, by controlling: closing and opening the semiconductor switches of the power converter (110) at determined switchover times, respective measurement via the sensor (120) at determined measurement times, and adjustment of the determined switchover times to the determined measurement times in such a way that the semiconductor switches are not closed and opened in a determined interval around a determined measurement time.

    Description

    BRIEF DESCRIPTION OF THE DRAWINGS

    [0022] Further advantages and configurations of the invention result from the description and the attached drawing.

    [0023] The invention is illustrated schematically using an exemplary embodiment in the drawing and will be described below with reference to the drawing.

    [0024] FIG. 1 schematically shows an electric machine comprising power converter in which a method according to the invention can be carried out.

    [0025] FIG. 2 schematically shows a sequence of a method according to the invention in a preferred embodiment.

    DETAILED DESCRIPTION

    [0026] FIG. 1 schematically illustrates an electric machine 100 comprising a power converter 110, in which electric machine a method according to the invention can be carried out. The electric machine has (in a stator which is not illustrated) six phases (phase windings), which form two three-phase current groups as subsystems and are denoted by U1, V1 and W1, and U2, V2 and W2. In this case, for example, there is an electrical phase shift of 30° between the two three-phase subsystems U1, V1, W1 and U2, V2, W2. A three-phase current group is characterized by an electrical connection of the phase windings in the stator, in this case, for example, a common neutral point, but is not electrically connected to phases of other three-phase current groups in the stator and can therefore have a dedicated drive scheme, which, in principle, can be different than drive schemes of other three-phase current groups.

    [0027] The power converter 110 has two parts 111 and 112, which are each in the form of conventional bridge rectifiers, have six switching elements (not denoted in detail), for example semiconductor switches such as MOSFETs, and each serve to drive one of the three-phase subsystems U1, V1, W1 or U2, V2, W2 (i.e. to connect it to the DC voltage terminals of the power converter). The power converter 110 is interconnected with a positive and a negative terminal, for example into a vehicle power supply system of a vehicle as DC voltage terminals, via two capacitors (not denoted in detail). In addition, by way of example, an open-loop and/or closed-loop control unit 150 is shown, which is used for driving the power converter 110, in particular for opening and closing the switching elements. It goes without saying that such a control unit can also be integrated in the power converter 110.

    [0028] The driving of the two three-phase subsystems U1, V1, W1 and U2, V2, W2 in this case takes place via two separate drive circuits 115 and 116. In this case in each case one phase current I.sub.U1, I.sub.V1 and I.sub.W1 or I.sub.U2, I.sub.V2 and I.sub.W2 flows through the phases. These phase currents can be measured or detected, for example, by means of a phase current sensor or a current-measuring device—one such device is denoted schematically and by way of example by 120.

    [0029] When there is no potential isolation between the drive circuits 115 and 116 and the power converter 110, switching processes, that is to say the opening and closing of switching elements, can result in potential jumps at the logic supply. For example, the measurement of the phase current of the electric machine 100 can thus be impaired.

    [0030] FIG. 2 schematically shows a sequence of a method according to the invention in a preferred embodiment. In this regard, the electric machine 100 comprising the power converter 110 can be used as shown in FIG. 1. For simplification, only one of the two three-phase subsystems U1, V1, W1 is illustrated, which is operated here in 180° block commutation.

    [0031] Graph 2a of FIG. 2 shows determined time intervals around determined measurement times of the measurement of the phase current. For example, respective measurements take place here at the times 50 μs, 150 μs, 250 μs, 350 μs and 450 μs. Overall, therefore, five measurements (for the present speed) are carried out during a full revolution of the rotor. There is an equidistant interval of 100 μs between the determined measurement times. The time interval around a determined measurement time is in this case 10 μs, with the time interval beginning 5 μs before a determined measurement time and ending 5 μs after a determined measurement time (see arrow). The time interval around the determined measurement time 250 μs thus begins at time 245 μs and ends at time 255 μs.

    [0032] Graphs 2b to 2d show each of the determined switchover times, that is to say the time of switch-on and switch-off, of the individual phases U1, V1 and W1. A switched-on (on) high-side FET and a switched-off (off) low-side FET is represented here by the value 1; a switched-on low-side FET and a switched-off high-side FET is represented by the value −1. At a switchover time, both switching elements associated with a phase are therefore usually always switched over. In this case, it should expediently be noted that there is no short circuit, that is to say one switching element is always off. If both switches are switched off, this is represented by the value 0.

    [0033] While the measurements take place without interference at the times 50 μs, 150 μs, 350 μs, 450 μs, that is to say without a simultaneous switching process being carried out, a measurement of the phase current at time 250 μs would collide with a switchover time of phase U1, that is to say switch-off of the high-side FET and switch-on of the low-side FET of phase U1.

    [0034] The high-side FET is therefore already switched off at time 245 μs, which constitutes the last possible time before the time interval around the determined measurement time at 250 μs. Furthermore, the low-side FET is not switched on at time 250 μs but only at time 255 μs, which constitutes the earliest possible time after the time interval around the determined measurement time at 250 μs. In this case, however, the length of the available voltage vector is reduced. As an alternative, the shift of the switchover times can also be effected depending on angle, that is to say for example at 175° and 185°. It is understood, however, that both the high-side FET and the low-side FET can be switched together before or after the interval. As a result, however, the control angle changes, as a result of which a torque ripple arises.

    [0035] The calculation of the determined measurement times and the determined switchover times is carried out here by the control unit 150 (see FIG. 1). In addition, the control unit 150 determines whether a determined switchover time is in the determined interval around a determined measurement time and shifts the switchover time if required.