Beverage dispenser system with remote ingredients handling
10800643 ยท 2020-10-13
Assignee
Inventors
Cpc classification
B67D1/06
PERFORMING OPERATIONS; TRANSPORTING
B67D1/0888
PERFORMING OPERATIONS; TRANSPORTING
B67D1/0862
PERFORMING OPERATIONS; TRANSPORTING
B67D1/004
PERFORMING OPERATIONS; TRANSPORTING
International classification
B67D1/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A beverage dispenser system with remote ingredients handling. The beverage dispenser system includes at least one dispenser having a nozzle. Micro-ingredients and macro-ingredients are remotely positioned such as under the counter or in a back room to physically separate the micro-ingredients and macro-ingredients from the dispenser. Pumps or metering devises for providing the micro-ingredients and the macro-ingredients are also physically separated from the dispenser. The beverage system may also include a heat exchanger for cooling the macro-ingredients as well as still water and carbonated water. The heat exchanger may be positioned in the dispenser, on the dispenser, under the counter, or within the counter.
Claims
1. A product dispensing system comprising: a dispensing tower having a nozzle for dispensing a product, the dispensing tower positioned on a counter; a micro-ingredient tower configured to receive a micro-ingredient package, the micro-ingredient tower positioned below the counter; a micro-ingredient pump or metering device in communication with the micro-ingredient tower and adapted to dispense micro-ingredient from the micro-ingredient package to the nozzle, the micro-ingredient pump or metering device positioned below the counter; a macro-ingredient pump adapted to dispense macro-ingredient from a macro-ingredient package to the nozzle, the macro-ingredient pump positioned below the counter; a heat exchanger downstream from the macro-ingredient pump for cooling the macro-ingredient; and a core dispense module (CDM) adapted to control the micro-ingredient pump or metering device and further adapted to control the macro-ingredient pump, the CDM remotely positioned from the dispensing tower.
2. The product dispensing system of claim 1 wherein the macro-ingredient package is positioned in a back room.
3. The product dispensing system of claim 1 wherein the heat exchanger is positioned in the dispenser.
4. The product dispensing system of claim 1 further comprising a carbonated water source positioned remotely from the dispenser tower, the carbonated water source adapted to supply carbonated water to the nozzle.
5. The product dispensing system of claim 4 wherein the carbonated water source is positioned in a back room.
6. The product dispenser system of claim 5, wherein the carbonated water source is configured to recirculate carbonated water between the carbonated water source and the heat exchanger to define a recirculation loop.
7. The product dispenser system of claim 6 further comprising a still water source adapted to supply still water to the nozzle bundled with the recirculation loop.
8. The product dispensing system of claim 1 further comprising a human machine interface (HMI) module adapted to receive user inputs, the HMI module positioned in the dispensing tower and in communication with the CDM.
9. The product dispensing system of claim 8 further comprising a user interface adapted to be utilized to select the product, the user interface in communication with the HMI module.
10. The product dispensing system of claim 8 wherein the HMI module is configured to receive the user inputs from an external device.
11. The product dispenser system of claim 10 wherein the external device is configured for short range wireless communications via a wireless interface with the dispensing tower.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The embodiments presented herein will become more fully understood from the detailed description and the accompanying drawings, wherein:
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(15) The plurality of figures presented in this application illustrates variations and different aspects of the embodiments of the present disclosure. Accordingly, the detailed description on each illustration will describe the differences identified in the corresponding illustration.
DETAILED DESCRIPTION
(16) The following detailed description is directed to product dispenser systems such as beverage dispenser systems for mixing and dispensing beverages. The present inventions are susceptible of embodiment in many different forms. There is no intent to limit the principles of the present inventions to the particular disclosed embodiments. In the following detailed description, references are made to the accompanying drawings that form a part hereof and in which are shown by way of illustration specific embodiments or examples. Referring to the drawings, in which like numerals represent like elements throughout the several figures, aspects of the present disclosure will be presented.
(17) The term beverage, as used herein, includes, but is not limited to, pulp and pulp-free citrus and non-citrus fruit juices, fruit drink, vegetable juice, vegetable drink, milk, soy milk, protein drink, soy-enhanced drink, tea, water, isotonic drink, vitamin-enhanced water, soft drink, flavored water, energy drink, coffee, smoothies, yogurt drinks, hot chocolate and combinations thereof. The beverage may also be carbonated or non-carbonated. The beverage may comprise beverage components (e.g., beverage bases, colorants, flavorants, and additives).
(18) The term beverage base refers to parts of the beverage or the beverage itself prior to additional colorants, additional flavorants, and/or additional additives. According to certain embodiments of the present inventions, beverage bases may include, but are not limited to syrups, concentrates, and the like that may be mixed with a diluent such as still or carbonated water or other diluent to form a beverage. The beverage bases may have reconstitution ratios of about 3:1 to about 6:1 or higher. According to certain embodiments, beverage bases may comprise a mixture of beverage base components.
(19) The term beverage base component refers to components which may be included in beverage bases. According to certain embodiments of the present inventions, the beverage base component may comprise parts of beverages which may be considered food items by themselves. According to certain embodiments of the present inventions, the beverage base components may be micro-ingredients such as an acid portion of a beverage base, an acid-degradable and/or non-acid portion of a beverage base, natural and artificial flavors, flavor additives, natural and artificial colors, nutritive or non-nutritive natural or artificial sweeteners, additives for controlling tartness (e.g., citric acid or potassium citrate), functional additives such as vitamins, minerals, or herbal extracts, nutraceuticals, or medicaments. The micro-ingredients may have reconstitution ratios from about 10:1, 20:1, 30:1, or higher with many having reconstitution ratios of 50:1 to 300:1. The viscosities of the micro-ingredients may range from about 1 to about 100 centipoise.
(20) Thus, for the purposes of requesting, selecting, or dispensing a beverage base, a beverage base formed from separately stored beverage base components may be equivalent to a separately stored beverage base. For the purposes of requesting, selecting or dispensing a beverage, a beverage formed from separately stored beverage components may be equivalent to a separately stored beverage.
(21) By separately stored it is meant that the components of the present inventions are kept separate until combined. For instance, the components may be separately stored individually in a container or package or instead may be all stored in one container or package wherein each component is individually packaged (e.g., plastic bags) so that they do not blend while in the container or package. In some embodiments, the container or package, itself, may be individual, adjacent to, or attached to another container or package.
(22) The product ingredients may include beverage bases or beverage base components (e.g., concentrated syrups) as well as flavors (i.e., flavoring agents, flavor concentrates, or flavor syrups), which may be separately stored or otherwise contained in individual removable containers. In accordance with one or more embodiments, each of the beverage bases or beverage base components and each of the flavors may be separately stored or otherwise contained in individual removable containers, cartridges, packages or the like which may generally be referred to simply as a package or ingredients package with one or more applicable reference numbers.
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(24) The dispensing tower 12 may automatically identify the ingredient packages holding the micro- and macro-ingredients 20, 22 upon installation by a user or the user may be prompted to identify the ingredient packages when they are installed. It should be appreciated that the aforementioned beverage components (i.e., beverage bases or beverage base components and flavors) may be combined, along with other beverage ingredients, to dispense various products which may include beverages or blended beverages (i.e., finished beverage products) from the dispensing tower 12. It should be understood, however, that the dispensing tower 12 may also be configured to dispense beverage components individually. In some embodiments, the dispensing tower 12 may be configured to dispense beverage base components so as to form a beverage base or finished beverage. The other beverage ingredients may include diluents such as still or carbonated water, functional additives, or medicaments, for example.
(25) The product dispensing system 10 may also include any number of pumps, nozzles, valves, carbonation systems, ice handling systems, and other fluid handling systems for dispensing a beverage product.
(26) It should be understood that the common core components in the control architecture described herein may be utilized across a number of dispenser types/platforms, each having different equipment requirements. For example, the common core components may be utilized in a family of dispensers comprising a small beverage dispenser (e.g., for use in a home or small office setting) comprising a limited number of beverage pumps and associated equipment (e.g., nozzles, etc.), a medium sized beverage dispenser (e.g., for use in a commercial setting) comprising a larger number of beverage pumps and associated equipment, and a large beverage dispenser (e.g., for use in a large commercial or industrial setting) comprising an even larger number of beverage pumps and associated equipment. In some embodiments, the pumps in each of the different dispensers in a family of dispensers may be different types or sizes of pumps. The HMI module 40 and the CDM 42 may be customized through the use of adapters (e.g., configuration files comprising application programming interfaces (APIs)) to provide customized user interface views and equipment behavior for the product dispensing system 10.
(27) In some embodiments, the user interface 18 in the dispensing tower 12 may be utilized to select and individually dispense one or more beverages. The beverages may be dispensed as beverage components in a continuous pour operation whereby one or more selected beverage components continue to be dispensed while a pour input is actuated by a user or in a batch pour operation whereby a predetermined volume of one or more selected beverage components are dispensed (e.g., one ounce at a time). The user interface 18 may be addressed via a number of methods to select and dispense beverages. For example, a user may interact with the user interface 18 via touch input to navigate one or more menus from which to select and dispense a beverage. As another example, a user may type in a code using an onscreen or physical keyboard (not shown) on the dispensing tower 12 to navigate one or more menus from which to select and dispense a beverage.
(28) The user interface 18, which may include a touch screen and a touch screen controller, may be configured to receive various commands from a user (i.e., consumer input) in the form of touch input, generate a graphics output and/or execute one or more operations with the dispensing tower 12 (via the HMI 40 and/or the CDM 42), in response to receiving the aforementioned commands. A touch screen driver in the HMI module 40 may be configured to receive the consumer or customer inputs and generate events (e.g., touch screen events) which may then be communicated through a controller to an operating system of the HMI 40.
(29) The dispensing tower 12 may be in communication with one or more external devices 46. In some embodiments, the communication between the dispensing tower 12 and the external devices 46 may be accomplished utilizing any number of communication techniques known to those skilled in the art including, but not limited to, near-field wireless technology such as BLUETOOTH, Wi-Fi and other wireless or wireline communication standards or technologies, via a communication interface.
(30) The external devices 46 may include, without limitation, a smartphone, a tablet personal computer, a laptop computer, biometric sensors and the like. In some embodiments, the external device 46 may be utilized to receive user interface views from the HMI 40 which may be in lieu of or in addition to user interface views displayed in the user interface 18 of the dispensing tower 12. For example, in some embodiments, the dispensing tower 12 may be configured for headless operation in which graphics and other user interface elements are displayed on a customer's smartphone instead of on the dispensing tower 12.
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(32) In one embodiment, the dispensing tower 12 may have a physical separation of at least one foot from the micro-ingredient tower 14. In another embodiment, the dispensing tower 12 may have a physical separation of at least ten feet from the micro-ingredient tower 14. In one or more embodiments, the macro-ingredients 22, the pumps 30, 32, the still water and carbonated water sources 36, 38, and/or the CDM 42 are also remotely positioned from the dispensing tower 12. For example, the macro-ingredients 22, the pumps 30, 32, the still water and carbonated water sources 36, 38, and/or the CDM 42 may have a physical separation of at least one foot, or at least ten feet, from the dispensing tower 12. In one or more embodiments, the micro-ingredients 20, the macro-ingredients 22, the pumps 30, 32, and/or the CDM 42 are further away from the dispensing tower 12 than is the heat exchanger 52. In one or more embodiments, the micro-ingredients 20, the macro-ingredients 22, the pumps 30, 32, and/or the CDM 42 are closer to the still water source 36 or the carbonated water source 38 than to the dispensing tower 12. The product dispensing system 10 of
(33) It is desirable to have the distance of the lines between the nozzle 16 and the heat exchanger 52 be as short as possible to prevent heat loss. Products sitting in uninsulated lines at ambient temperature could adversely affect the quality of the dispensed beverage. Therefore, it is preferable to have the heat exchanger 52 be on the dispensing tower 12, incorporated into the dispensing tower 12, incorporated into the counter, or under the counter close to the dispensing tower 12. In some embodiments, the broken line 50 corresponds with the counter upon which the dispensing tower 12 sits. In such case, the heat exchanger 52 in
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(35) In the example shown, a manifold 23 is positioned between the micro-ingredient 20, macro-ingredient 22 and the pumps 30, 32. The manifold 23 generally dispenses micro- and macro-ingredients from a single source to multiple pumps. For instance, the micro-ingredient 20 can be a pouch or bag located within a package or box or carton. The pouch or bag can include a fitment, probe or other connector that interfaces with the manifold 23. The manifold 23, in turn, is coupled to each of the pumps 30 through fitments, probes, or other connectors. Other configurations are possible.
(36) The CDM 42 is programmed to control various aspects of the product dispensing system 60, including one or more of the HMI modules 40, pumps 30, 32, and still and carbonated water sources 36, 38. While the schematic view shows control signals delivered generally to these components, such as the still and carbonated water sources 36, 38, the control signals can be provided to various valves associated with these components to control the flows, as described below.
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(38) In this example, the fluids communicated between the back room and the heat exchanger 52 can be delivered using a link 75 commonly referred to as a python bundle or multiplexed conduit. The link 75 is described further below in reference to
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(40) At least some of the fluids from the back room 74 can be delivered to the heat exchanger 52 and/or the nozzle 16 by the link 75. In the context of the product dispensing system 90, the refrigerant recirculator 92 and still and carbonated water sources 36, 38 are delivered by the link 75.
(41) Referring now to
(42) Referring now to
(43) As noted previously, the link 75 may commonly be referred to as a python bundle or a multiplexed conduit by those skilled in the art, comprising of a recirculation outlet connector 320 and a recirculation inlet connector 325, which define part of the recirculation loop 94, as well as a water output 360 and a water output 370. The exterior of the bundle of the recirculation outlet connector 320, the recirculation inlet connector 325, the water output 360 and the water output 370 is surrounded by insulation.
(44) All or part of the exterior length of the insulation is then surrounded by one or more of the micro-ingredients l-20. The micro-ingredients l-20 may be on the outside of the insulation because the micro-ingredients l-20 do not need to be refrigerated. All or part of the length of the one or more micro-ingredients l-20 may then be surrounded by a protective layer or sheathing. The water output 370 may extend from the still water source 36 through the link 75 to the nozzle 16. Each of the micro-ingredients l-20 may independently passed through the link 75 via connectors.
(45) Also, in some embodiments, the recirculation loop may also serve to chill the macro-ingredients or the still water passing through the link 75 utilizing the chilled carbonated water. The macro-ingredients 22 may pass though the link 75 inside of the insulation along with or as part of the inner bundle of the recirculation outlet connector 320, the recirculation inlet connector 325, the water output 360 and the water output 370.
(46) Referring now to
(47) The pump 32A pumps the macro-ingredient 22 through another optional heat exchanger 52A to the nozzle through a valve 404. When the pump 32A is a positive displacement pump, the valve 404 can be a shut-off valve. Otherwise, the valve 404 can be, for example, a volumetric valve or variable orifice valve that provides more control over the amount of macro-ingredient 22 that is delivered to the nozzle 16.
(48) In an optional embodiment, a recirculation line 406 is also provided. In some embodiment, the pump 32, heat exchanger 52, and the vacuum regulator 402 are eliminated. Some or all of the components shown in
(49) Referring now to
(50) The still water from the still water source 36 can be boosted by a water booster 502 that provides an additional source of water at a given pressure. This mixture flows through the heat exchanger 52 and is measured by an optional flow meter 504 as the still water is delivered to the nozzle 16. A valve 506, such as a volumetric valve or variable orifice valve controls the flow of the still water. In another embodiment, a shut-off valve in combination with a flow restrictor can be used.
(51) The carbonated water from the carbonated water source 38 can be boosted by the water booster 502. Another heat exchanger 52 can be provided, or chilled water from a diverter line 512 can be provided from the still water source 36. The carbonated water flows through a carbonator 510 for carbonation. The carbonated water thereupon flows through another heat exchanger 52A (which can be the same heat exchanger 52), and through the flow meter 504 to the nozzle 16. The valve 506 again controls the flow of the carbonated water.
(52) The micro-ingredient 20 is pumped by a pump 32, such as a positive displacement pump like a piston pump, etc. The micro-ingredient 20 is pumped to the nozzle 16.
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(55) In
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(59) The method 200 starts at operation 210 with providing a dispenser having a nozzle 16. Operation 220 includes remotely positioning at least one micro-ingredient 20 and operation 230 includes remotely positioning at least one macro-ingredient 22. The method 200 also includes the operation 240 of cooling the at least one macro-ingredient 22. Operation 250 includes receiving a request for a beverage and operation 260 includes pumping at least one of the at least one micro-ingredient 20 and the at least one macro-ingredient 22 to the dispenser in response to receiving the request. Operation 270 includes dispensing the beverage about the nozzle 16.
(60) The method 200 may also include the operation of positioning a heat exchanger 52 in a counter to cool the at least one macro-ingredient 22. Alternatively, the method may include the operation of positioning the heat exchanger 52 under the counter to cool the at least one macro-ingredient 22. Another alternative includes the operation of positioning the heat exchanger 52 in the dispenser to cool the at least one macro-ingredient 22. The method 200 may also include the operation of remotely positioning a carbonated water recirculator and recirculating carbonated water. Alternatively, the method 200 may include the operation of recirculating refrigerant and exchanging heat between cold refrigerant, still water and carbonated water to cool the still water and the carbonated water.
(61) The subject matter described above is provided by way of illustration only and should not be construed as limiting. Various modifications and changes may be made to the subject matter described herein without following the example embodiments and applications illustrated and described, and without departing from the true spirit and scope of the present disclosure, which is set forth in the following claims.