SiC epitaxial growth apparatus
10801128 ยท 2020-10-13
Assignee
Inventors
- Yasunori Motoyama (Tokyo, JP)
- Yoshishige Okuno (Chiba, JP)
- Yoshikazu Umeta (Chichibu, JP)
- Keisuke Fukada (Chichibu, JP)
Cpc classification
C23C16/46
CHEMISTRY; METALLURGY
International classification
C23C16/46
CHEMISTRY; METALLURGY
Abstract
A SiC epitaxial growth apparatus includes: a susceptor having a mounting surface on which a wafer is placable; a heater which is provided apart from the susceptor on a side opposite to the mounting surface of the susceptor; and an annular radiation member which is in contact with a back surface of the susceptor opposite to the mounting surface and is located at a position which is overlapped with an outer peripheral portion of the wafer placed on the susceptor in a plan view, in which the radiation member has a higher emissivity than that of the susceptor and has an exposed portion as viewed from the heater.
Claims
1. A SiC epitaxial growth apparatus comprising: a susceptor having a mounting surface on which a wafer is placable; a heater which is provided apart from the susceptor on a side opposite to the mounting surface of the susceptor; and an annular radiation member which is in contact with a back surface of the susceptor opposite to the mounting surface, and is located at a position which is overlapped with an outer peripheral portion of the wafer placed on the susceptor in a plan view, wherein the radiation member has a higher emissivity than that of the susceptor and has an exposed portion when viewed from the heater.
2. The SiC epitaxial growth apparatus according to claim 1, wherein the heater and the wafer placed on the susceptor are disposed concentrically with each other, and a radial distance between an outer peripheral end of the heater and an outer peripheral end of the wafer placed on the susceptor is 1/12 or less of a diameter of the wafer in the plan view.
3. The SiC epitaxial growth apparatus according to claim 1, wherein the radiation member and the wafer placed on the susceptor are disposed concentrically with each other, and a radial distance between an outer peripheral end of the radiation member and an outer peripheral end of the wafer placed on the susceptor is or less of a diameter of the wafer in the plan view.
4. The SiC epitaxial growth apparatus according to claim 1, wherein the emissivity of the radiation member is 1.5 times or more the emissivity of the susceptor.
5. The SiC epitaxial growth apparatus according to claim 1, further comprising: a center supporting element which supports a center portion of the susceptor from the back surface.
6. The SiC epitaxial growth apparatus according to claim 5, wherein a radial width of the radiation member is 1/10 or more and or less of a radius of the wafer placed on the susceptor.
7. The SiC epitaxial growth apparatus according to claim 1, wherein the radiation member is engaged with the susceptor.
8. The SiC epitaxial growth apparatus according to claim 1, further comprising: an outer periphery supporting element which supports an outer peripheral end portion of the susceptor from the back surface.
9. The SiC epitaxial growth apparatus according to claim 8, wherein a radial width of the radiation member is 1/200 or more and or less of a radius of the wafer placed on the susceptor.
10. The SiC epitaxial growth apparatus according to claim 8, wherein the radiation member is sandwiched and held between the susceptor and the outer periphery supporting element such that a portion of the radiation member is exposed as viewed from the heater.
11. The SiC epitaxial growth apparatus according to claim 1, wherein an unevenness is formed on a surface of the radiation member on the heater side.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(21) Hereinafter, a SiC epitaxial growth apparatus according to the embodiments will be described in detail with reference to the drawings as appropriate. In the drawings used in the following description, for ease of understanding of the features of the present invention, there are cases where characteristic portions are enlarged for convenience, and dimensions, ratios and the like of each constituent element may be the same as or may be different from actual sizes and the like. The materials, dimensions, and the like shown in the following description are merely examples, and the present invention is not limited thereto and can be embodied in appropriately modified manners in a range that does not change the gist thereof.
First Embodiment
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(24) The wafer W can be placed on a mounting surface 10a of the susceptor 10. Any known susceptor can be used as the susceptor 10. The susceptor 10 may have a circular shape in a plan view. The susceptor 10 is formed of a material which has heat resistance at a high temperature exceeding 1500 C. and has low reactivity with a raw material gas. For example, Ta, TaC, carbon coated with TaC, Ta coated with TaC, and graphite can be used. In a film formation temperature region, the emissivity of TaC and carbon coated with TaC is about 0.2 to 0.3, and the emissivity of graphite is about 0.7.
(25) The heater 12 is provided apart from the susceptor 10 at a back surface 10b side of the susceptor 10, which is opposite to the mounting surface 10a. Any known heater can be used as the heater 12. The heater 12 may have a circular shape in a plan view. It is preferable that the heater 12 is disposed concentrically with the susceptor 10 and the wafer W in the plan view observed from the z direction. By disposing the heater 12 concentrically with the susceptor 10 and the wafer W on the same center axis, the thermal uniformity of the wafer W can be enhanced.
(26) It is preferable that the radial distance between an outer peripheral end 12c of the heater 12 and an outer peripheral end Wc of the wafer W is equal to or less than 1/12 of the diameter of the wafer W, and more preferably equal to or less than 1/20. Furthermore, it is more preferable that the outer peripheral end 12c of the heater 12 and the outer peripheral end Wc of the wafer W coincide in the plan view observed from the z direction. When the radial size of the heater 12 is smaller than that of the wafer W, the thermal uniformity of the surface temperature of the wafer W decreases. In addition, when the radial size of the heater 12 is larger than that of the wafer W, the heater 12 protrudes in a radially outward direction in the plan view observed from the z direction, resulting in an increase in the size of the SiC epitaxial growth apparatus 100. An increase in the size of the apparatus results in an increase in cost and is thus undesirable.
(27) The radiation member 14 is formed of a material having a higher emissivity than the susceptor 10. The emissivity of the radiation member 14 is preferably 1.5 times or more and 7 times or less the emissivity of the susceptor 10. For example, in a case where the susceptor 10 is formed from carbon coated with TaC (emissivity: 0.2), graphite (emissivity: 0.7), carbon coated with SiC (emissivity: 0.8), SiC (emissivity: 0.8) or the like is preferably used as the radiation member 14. The emissivity is equivalent to heat absorption rate, and the radiation member 14 readily absorbs heat compared to the susceptor 10 and the like. That is, the radiation member 14 has a higher heat absorbing property than the susceptor 10 and the like. As the emissivity, a value of emissivity may be obtained from a literature in which an emissivity table or the like is described, or the emissivity may be obtained by conducting an experiment using a radiation thermometer, a contact thermometer, and/or a black body spray and a tape and the like.
(28) The radiation member 14 is an annular member having an opening at the center. The radiation member 14 is located at a position overlapping the outer peripheral portion of the wafer W in the plan view observed from the z direction. Here, the outer peripheral portion of the wafer W means a circular region which has a width of 10% of the diameter of the wafer and is located from the outer peripheral end Wc of the wafer W toward the inside. The radiation member 14 may overlap at least a portion of the outer peripheral portion of the wafer W in the plan view observed from the z direction. Since the radiation member 14 having excellent heat absorbing property is disposed on the outer peripheral side of the wafer W, it is possible to suppress a decrease in the temperature of the outer peripheral portion of the wafer W compared to the center portion.
(29) The radiation member 14 is in contact with the back surface 10b of the susceptor 10 such that a portion of the radiation member is exposed to the space, when viewed from the side where the heater 12 is provided. Since the portion of the radiation member 14 is exposed, radiant heat generated from the heater 12 can be efficiently absorbed in the radiation member. The other portion of the radiation member 14 which is not exposed to the space is in contact with the susceptor 10 directly or via an adhesive or the like. Furthermore, since the upper surface of the radiation member 14 is in contact with the back surface 10b of the susceptor 10, the temperature of the outer peripheral portion of the wafer W can be increased due to thermal conduction. In a case where the radiation member 14 is not in contact with the back surface 10b of the susceptor 10, the temperature of the outer peripheral portion cannot be sufficiently increased. It is considered that this is because the radiation member 14 shields part of the radiation emitted toward the back surface 10b of the susceptor 10 and thus the heat absorption efficiency decreases. In addition, it is also considered that this is because heat absorbed by the radiation member 14 cannot be efficiently transferred to the susceptor 10 when the susceptor 10 and the radiation member 14 are not in contact with each other.
(30) It is preferable that the radial distance between an outer peripheral end 14c of the radiation member 14 and the outer peripheral end Wc of the wafer W is equal to or less than of the diameter of the wafer W, and more preferably equal to or less than 1/20. Furthermore, it is more preferable that the outer peripheral end 14c of the radiation member 14 and the outer peripheral end Wc of the wafer W coincide in the plan view observed from the z direction. At the time of epitaxial growth, the outer peripheral end Wc has a low temperature in a plane of the wafer W. When the radiation member 14 is located at a position close to the outer peripheral end Wc of the wafer W, a decrease in the temperature of the outer peripheral end Wc of the wafer W can be suppressed.
(31) In a case where the susceptor 10 is supported by the center supporting element 16, a radial width L1 of the radiation member 14 is preferably 1/10 or more and or less of the radius of the wafer W, and may be 1/10 or more and less than , or or more and or less as necessary. When the radial width L1 of the radiation member 14 is in the above range, the temperature of the wafer W in an in-plane direction can be made more uniform.
(32) The radiation member 14 may be bonded to the back surface 10b of the susceptor 10 and/or may be engaged with the susceptor 10.
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(34) The susceptor 10 illustrated in
(35) The radiation member 14 is also constituted by a first portion 14A and a second portion 14B. The first portion 14A is a main portion of the radiation member 14, and the second portion 14B extends from the first portion 14A in the radial direction. The second portion 14B of the radiation member 14 is engaged into a gap provided between the protruding portion 10A2 of the first member 10A and the main portion 10B1 of the second member 10B. A lower portion of the first portion 14A of the radiation member 14 is sandwiched between the protruding portion 10A2 of the first member 10A and the protruding portion 10B2 of the second member 10B. The radiation member 14 is supported by the susceptor 10 by its own weight of the radiation member 14. In this case, the radial width L1 of the radiation member 14 means a width of a portion of the radiation member 14 which is exposed to the back surface 10b side of the susceptor 10. When the radiation member 14 and the susceptor 10 can be joined together without using an adhesive, adhesive is not required. Although it is possible to use an adhesive for them, there are cases where peeling of the adhesive occurs due to stress which occurs by a difference of linear thermal expansion coefficients thereof. Therefore, it is desirable that the radiation member 14 is fixed by a method which does not use an adhesive. Due to the supporting structure described above, an adhesive may be used or may not be used between the radiation member 14 and the susceptor 10.
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(37) Furthermore, the aspect ratio of the recessed portion 15 (the depth of the recessed portion/the width of the recessed portion in the plan view) is preferably 1 or more, and more preferably 5 or more. When the aspect ratio of the recessed portion 15 is large, radiation entered in the recessed portion 15 cannot escape from the recessed portion 15, so that the heat absorption efficiency can be further increased.
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(39) The center supporting element 16 supports the center of the susceptor 10 from the back surface 10b side of the susceptor 10.
(40) The center supporting element 16 is formed of a material having heat resistance to an epitaxial growth temperature. The center supporting element 16 may also be rotatable as a shaft extending from the center of the susceptor in the z direction. Epitaxial growth can be performed while rotating the wafer W by rotating the center supporting element 16.
(41) As described above, with the SiC epitaxial growth apparatus 100 according to the first embodiment, the thermal uniformity of the wafer W in the in-plane direction can be enhanced. Since the radiation member 14 absorbs heat and reaches a high temperature, a decrease in the temperature of the outer peripheral portion of the wafer W is suppressed.
Second Embodiment
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(43) The outer periphery supporting element 18 supports the outer circumference portion of the susceptor 10 from the back surface 10b side of the susceptor 10.
(44) The outer periphery supporting element 18 can be formed of the same material as that of the center supporting element 16.
(45) A preferable range of a radial width L2 of the radiation member 14 which is included in the SiC epitaxial growth apparatus 101 according to the second embodiment is different from that of the SiC epitaxial growth apparatus 100 according to the first embodiment. The reason is that the susceptor 10 is supported by the outer periphery supporting element 18 and thus the outer periphery supporting element 18 also receives radiation from the heater.
(46) In a case where the susceptor 10 is supported by the outer periphery supporting element 18, the radial width L2 of the radiation member 14 is preferably 1/200 or more and or less of the radius of the wafer W. As necessary, the ratio may be 1/200 or more and less than 1/50, 1/50 or more and less than 1/15, or 1/15 or more and or less. When the radial width L2 of the radiation member 14 is within the above range, the temperature of the wafer W in the in-plane direction can be made more uniform. The outer periphery supporting element 18 receives radiation from the heater 12 and generates heat. Therefore, compared to the case where the susceptor 10 is supported by the center supporting element 16, the radial width L2 of the radiation member 14 can be reduced.
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(48) When the susceptor 10 is supported by the outer periphery supporting element 18, a gap is formed between the outer periphery supporting element 18 and the susceptor 10 due to the fitting groove 18B1. By inserting the radiation member 14 into the gap, the radiation member 14 is supported between the susceptor 10 and the outer periphery supporting element 18 by its own weight. Since the radiation member 14 can be supported by its own weight, an adhesive may be used or may not be used for the radiation member 14. The other portion of the radiation member 14 which is not exposed to the space is in contact with the susceptor 10 and the outer periphery supporting element 18 directly or via an adhesive or the like. In addition, when carbon having a coating is used as the material thereof, similar configuration can be formed after the coating is partially removed so that carbon is exposed.
(49) In the SiC epitaxial growth apparatus 101 according to the second embodiment, the positional relationship between the outer peripheral end 12c of the heater 12 and the outer peripheral end Wc of the wafer W, and the positional relationship between the outer peripheral end 14c of the radiation member 14 and the outer peripheral end Wc of the wafer W can be set similar to those in the SiC epitaxial growth apparatus 100 according to the first embodiment. The surface of the radiation member 14 which is located on the heater 12 side may also be provided with an unevenness.
(50) As described above, according to the SiC epitaxial growth apparatus 101 of the second embodiment, the thermal uniformity of the wafer W in the in-plane direction can be enhanced. As the radiation member 14 absorbs heat and the temperature thereof becomes high, a reduction in the temperature of the outer peripheral portion of the wafer W can be suppressed.
(51) While the preferred embodiments of the present invention have been described above in detail, the present invention is not limited to the specific embodiments, and various changes and modifications may be made without departing from the scope of the present invention described in the claims.
EXAMPLES
Example 1
(52) A temperature state of the surface of a wafer, which is observed when the SiC epitaxial growth apparatus having the configuration illustrated in
(53) In the simulation, the emissivity of the susceptor 10 was set to 0.2 (corresponding to that of carbon which is coated with TaC), and the emissivity of the radiation member 14 was set to 0.8 (corresponding to that of carbon which is coated with SiC). The radial width L1 of the radiation member 14 was set to 10 mm. In addition, in the plan view observed from the z direction, the outer peripheral end Wc of the wafer W, the outer peripheral end 14c of the radiation member 14, and the outer peripheral end 12c of the heater 12 were allowed to coincide. The distance between the heater 12 and the back surface 10b of the susceptor 10 was set to 15 mm. The radius (r) of the wafer was set to 100 mm. The in-plane distribution of the surface temperature of the wafer was obtained based on the above conditions.
Example 2
(54) Example 2 is different from Example 1 in that the radial width L1 of the radiation member 14 was set to 20 mm.
(55) The other conditions were the same as in Example 1.
Example 3
(56) Example 3 is different from Example 1 in that the radial width L1 of the radiation member 14 was set to 30 mm.
(57) The other conditions were the same as in Example 1.
Comparative Example 1
(58) Comparative Example 1 is different from Example 1 in that the radiation member 14 was not provided. The other conditions were the same as in Example 1.
(59)
Example 4
(60) Example 4 is different from Example 2 in that the emissivity of the radiation member 14 was set to 0.3. The other conditions were the same as in Example 2.
(61)
Comparative Example 2
(62) Comparative Example 2 is different from Example 4 in that the radiation member 14 and the susceptor 10 were not in contact with each other. The other conditions were the same as in Example 4.
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(64) The horizontal axis represents the radial position of the wafer from the center, and the vertical axis represents the surface temperature of the wafer at the position. As shown in
Example 5
(65) Example 5 is different from Example 4 in that an uneven shape was provided on the surface of the radiation member 14 on the heater side. The other conditions were the same as in Example 4. As the unevenness, 20 grooves having a groove width and an interval of 0.2 mm and a depth of 1.0 mm were provided.
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(67) The horizontal axis represents the radial position of the wafer from the center, and the vertical axis represents the surface temperature of the wafer at the position. As shown in
Example 6
(68) Example 6 is different from Example 1 in that the SiC epitaxial growth apparatus having the configuration illustrated in
Example 7
(69) Example 7 is different from Example 6 in that the radial width L1 of the radiation member 14 was set to 20 mm.
(70) The other conditions were the same as in Example 6.
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(72) The horizontal axis represents the radial position of the wafer from the center, and the vertical axis represents the surface temperature of the wafer at the position. As shown in
(73) Table 1 summarizes the results of the investigation. An in-plane temperature difference dT means the temperature difference between the maximum value and the minimum value of the temperature in the surface of the wafer.
(74) TABLE-US-00001 TABLE 1 Width In-plane Emissivity (L1) of Presence or Presence or temperature of radiation radiation absence of absence of Apparatus difference dT member member contact unevenness configuration ( C.) Example 1 0.8 10 Contact Absent FIG. 2 93 Example 2 0.8 20 Contact Absent FIG. 2 75 Example 3 0.8 30 Contact Absent FIG. 2 100 Example 4 0.3 20 Contact Absent FIG. 2 141 Example 5 0.3 20 Contact Present FIG. 2 137 Example 6 0.8 10 Contact Absent FIG. 3 92 Example 7 0.8 20 Contact Absent FIG. 3 64 Comparative FIG. 2 163 Example 1 Comparative 0.3 20 Non-contact Absent FIG. 2 207 Example 2
Example 8
(75) A temperature state of the surface of wafers, which is obtained when the SiC epitaxial growth apparatus having the configuration illustrated in
Example 9
(76) Example 9 is different from Example 8 in that the radial width L2 of the radiation member 14 was set to 1 mm. The other conditions were the same as in Example 8.
Comparative Example 3
(77) Comparative Example 3 is different from Example 8 in that the radiation member 14 was not provided. The other conditions were the same as in Example 8.
(78)
(79) The horizontal axis represents the radial position of the wafer from the center, and the vertical axis represents the surface temperature of the wafer at the position. As shown in
Example 10
(80) Example 10 is different from Example 8 in that the emissivity of the radiation member 14 was set to 0.3, and the radial width L2 of the radiation member 14 was set to 2 mm. The other conditions were the same as in Example 8.
Example 11
(81) Example 11 is different from Example 10 in that the radial width L2 of the radiation member 14 was set to 20 mm. The other conditions were the same as in Example 10.
(82)
Comparative Example 4
(83) Comparative Example 4 is different from Example 10 in that the radiation member 14 and the susceptor 10 were not in contact with each other. The other conditions were the same as in Example 10.
(84)
Example 12
(85) Example 12 is different from Example 10 in that an uneven shape was provided on the surface of the radiation member 14 on the heater side. The other conditions were the same as in Example 10. As the unevenness, five grooves having a groove width and an interval of 0.1 mm and a depth of 0.2 mm were provided.
(86)
Example 13
(87) Example 13 is different from Example 8 in that the SiC epitaxial growth apparatus having the configuration illustrated in
Example 14
(88) Example 14 is different from Example 13 in that the radial width L2 of the radiation member 14 was set to 1 mm. The other conditions were the same as in Example 13.
Comparative Example 5
(89) Comparative Example 5 is different from Example 13 in that the SiC epitaxial growth apparatus having the configuration illustrated in
(90)
(91) Table 2 summarizes these results.
(92) TABLE-US-00002 TABLE 2 In-plane Presence or Presence or temperature Emissivity of Width (L2) of absence of absence of Apparatus difference dT radiation member radiation member contact unevenness configuration ( C.) Example 8 0.8 0.5 Contact Absent FIG. 6 8.2 Example 9 0.8 1.0 Contact Absent FIG. 6 9.4 Example 10 0.3 2.0 Contact Absent FIG. 6 7.7 Example 11 0.3 20 Contact Absent FIG. 6 7.5 Example 12 0.3 2.0 Contact Present FIG. 6 6.5 Example 13 0.8 0.5 Contact Absent FIG. 7 7.7 Example 14 0.8 1.0 Contact Absent FIG. 7 6.6 Comparative FIG. 6 11.4 Example 3 Comparative 0.3 30 Non-contact Absent FIG. 6 11.6 Example 4 Comparative FIG. 7 9.8 Example 5
(93) As described above, according to the present invention, it is possible to obtain a SiC epitaxial growth apparatus capable of uniformizing a temperature distribution during epitaxial growth.
EXPLANATION OF REFERENCES
(94) 1: chamber 2: gas supply port 3: gas discharge port 10: susceptor 10a: mounting surface of susceptor 10b: back surface of susceptor 10A: first member 10A1: main portion of first member 10A2: protruding portion of first member 10B: second member 10B1: main portion of second member 10B2: protruding portion of second member 12: heater 12c: outer peripheral end of heater 14: radiation member 14A: first portion of radiation member 14B: second portion of radiation member 14b: one surface of radiation member 14c: outer peripheral end of radiation member 15, 15A, 15B, 15C, 15D: recessed portion 16: center supporting element 18: outer periphery supporting element 18A: support column of outer periphery supporting element 18B: protruding portion of outer periphery supporting element 18B1: fitting groove of outer periphery supporting element 100, 101: SiC epitaxial growth apparatus W: wafer Wc: outer peripheral end of wafer K: film formation space L1, L2: radial width of radiation member G: gas