Automatic advance angle control system and method for brushless linear direct current motor
10804825 ยท 2020-10-13
Assignee
Inventors
Cpc classification
H02P6/08
ELECTRICITY
International classification
Abstract
Provided are an automatic advance angle control system and method for a brushless linear direct current (BLDC) motor. The automatic advance angle control system for the BLDC motor includes a current controller configured to generate an anti-windup output for compensating for accumulated errors of an output voltage provided to the BLDC motor; a voltage headroom calculator configured to generate a voltage headroom from a counter-electromotive force and the output voltage provided to the BLDC motor; and an advance angle controller configured to generate an advance angle for controlling a phase of a phase current of the BLDC motor by performing proportional integration on a difference between the anti-windup output and the voltage headroom when the anti-windup output is generated and configured to ignore the generation of the advance angle when the anti-windup output is not generated.
Claims
1. An automatic advance angle control method for a brushless linear direct current (BLDC) motor, the automatic advance angle control method comprising: receiving a phase current and a counter-electromotive force provided to the BLDC motor and generating a voltage headroom; monitoring whether an anti-windup output is generated to compensate for accumulated errors of the BLDC motor; and generating an advance angle according to a command indicating whether the anti-windup output is generated when the anti-windup output is generated, wherein the advance angle is generated by using the anti-windup output minus the voltage headroom as an input of an advance angle controller and independently of a magnitude relationship between the voltage headroom and the anti-windup output, wherein the advance angle is not generated when the anti-windup output is not generated.
2. The automatic advance angle control method of claim 1, further comprising controlling a phase of the phase current using the advance angle, wherein the voltage headroom (V.sub.eff) is determined by the following equation:
3. The automatic advance angle control method of claim 1, wherein the BLDC motor includes a multi-phase BLDC motor.
4. An automatic advance angle control system for a brushless linear direct current (BLDC) motor, the automatic advance angle control system comprising: a current controller configured to generate an anti-windup output for compensating for accumulated errors of an output voltage provided to the BLDC motor; a voltage headroom calculator configured to generate a voltage headroom from a counter-electromotive force and the output voltage provided to the BLDC motor; and an advance angle controller configured to generate an advance angle for controlling a phase of a phase current of the BLDC motor according to a command indicating whether the anti-windup output is generated when the anti-windup output is generated, wherein the advance angle is generated by using the anti-windup output minus the voltage headroom as an input of the advance angle controller and independently of a magnitude relationship between the voltage headroom and the anti-windup output, wherein the advance angle is not generated when the anti-windup output is not generated.
5. The automatic advance angle control system of claim 4, wherein advance angle control is performed using the advance angle when the anti-windup output is generated, a voltage headroom generated using the advance angle compensates for the anti-windup output, and the voltage headroom (V.sub.eff) is determined using the following equation:
6. The automatic advance angle control system of claim 4, wherein the BLDC motor includes a multi-phase BLDC motor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above and other aspects and features of the present disclosure will become more apparent by describing in detail exemplary embodiments thereof with reference to the attached drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
DETAILED DESCRIPTION OF THE EMBODIMENTS
(11) Advantages and features of the present disclosure and methods of accomplishing the same will be apparent by referring to embodiments described below in detail in connection with the accompanying drawings. The disclosure may, however, be embodied in different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the present disclosure to those skilled in the art. Therefore, the scope of the disclosure is defined only by the appended claims. The size and relative size of the constituent elements marked in the drawings may be exaggerated for clarity of description. Like reference numerals refer to like elements throughout the specification, and the term and/or includes any and all combinations of one or more of the associated listed items.
(12) The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms a, an, and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms comprises and/or comprising used herein specify the presence of stated elements, but do not preclude the presence or addition of one or more other elements.
(13) Although the terms first, second, etc. may be used herein to describe various devices or elements, it will be appreciated that these devices or elements should not be limited by these terms. These terms are used only to distinguish one device or element from another device or element. Thus, it will be appreciated that a first device or element discussed below could be termed a second device or element without departing from the teachings of the present disclosure.
(14) Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. It should be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and are not to be interpreted in an idealized or overly formal sense unless expressly so defined herein.
(15) The voltage equation of a BLDC motor may be expressed by Equation 1 below:
(16)
where V.sub.abcs is a phase voltage, i.sub.abcs is a phase current, e.sub.abcs is a phase counter electromotive force. R.sub.s is stator resistance, and L.sub.s is stator inductance.
(17) Also, the mechanical output and generated torque of the motor may be expressed by Equations 2 and 3 below:
(18)
where P is an output, T.sub.e is a torque, .sub.m is a rotational speed, J.sub.m is a moment of inertia, and B.sub.m is a viscous friction coefficient.
(19)
(20) The speed control system of the three-phase BLDC motor according to some embodiments of the present disclosure may include a current controller 20 and a speed controller 10 (see
(21) The transfer function of the system except an anti-windup controller in the current controller 20 of
(22)
(23) Here, when gains K.sub.pc and K.sub.ic are chosen such that zeros of the current controller 20 of
(24)
(25) An integrator included in the PI controller may make an output by continuously integrating errors between a previous control input and a current control input. However, when the errors are continuously accumulated in the integrator over time, the output of the current controller 20 is saturated. In this case, a wind-up may occur in which the output of the controller is not properly applied to the system.
(26) In order to prevent the wind-up due to the error accumulation of the integrator, an anti-windup controller 21 may be added to the current controller 20. The transfer function of the current controller to which an anti-windup controller 21 with an anti-windup gain K.sub.ac is added may be expressed by Equation 5-2 below.
(27)
(28) An anti-windup output may be determined by the rightmost term
(29)
in Equation 5-2. Also, the anti-windup output may be generated when a voltage command, which is an output of the current controller 20, is greater than a physical voltage limit of an inverter or when the current controller 20 (see
(30)
(31) Referring to
(32) As the speed controller, a PI controller is generally used as in the case of current control, and a transfer function of the speed controller may be expressed by Equation 6 below:
(33)
(34) At low-speed and light-load conditions, the anti-windup output is generated in a pulse form in a control phase current switching section for the BLDC motor. At high-speed conditions, the anti-windup output converges to a constant value. By performing automatic advance angle control in a high-speed operation area, the anti-windup output may decrease. This means that a voltage headroom for controlling the motor increases as an advance angle increases.
(35) This may be described again with reference to Equation 7 below. Equation 7 is an equation for an ideal three-phase BLDC motor.
(36)
where V.sub.DC is an applied DC voltage of the BLDC motor. Assuming that electric current flows through the BLDC motor when the magnitude of a counter-electromotive force E forms a constant electric angle of 120 degrees, i.sub.a=i.sub.b. In this case, Equation 7 may be summarized as Equation 8 below:
(37)
where E.sub.max is a counter-electromotive force that has the maximum magnitude in a section of an electric angle of 120 degrees. In Equation 8, a voltage drop component due to inductance is defined as a voltage headroom V.sub.eff since it can limit the counter-electromotive force of the motor.
(38)
(39) Referring to
(40) These graphs are expressed by parts (a) and (b) of Equation 9 below. That is, the areas of the hatched regions in the two graphs represent the magnitude of the voltage headroom V.sub.eff.
(41)
(42)
(43) Referring to
(44) The current controller 20 and the speed controller 10 are the same as the current controller and the speed controller that have been described with reference to
(45) The automatic advance angle control system of the BLDC motor according to an embodiment of the present disclosure may control an advance angle using anti-windup of the current controller 20 and the voltage headroom of the BLDC motor 250. In detail, the system computes a necessary advance angle by comparing an anti-windup feedback voltage V.sub.anti of the current controller 20 and the voltage headroom V.sub.eff calculated by the voltage headroom calculator 110.
(46) In detail, the system does not generate an advance angle .sub.0 necessary for the automatic advance angle control when the anti-windup voltage V.sub.anti of the current controller 20 has a smaller magnitude than the voltage headroom V.sub.eff and generates the advance angle .sub.0 necessary for the automatic advance angle control when the anti-windup voltage V.sub.anti is equal to the voltage headroom V.sub.eff.
(47) The voltage headroom calculator 110 may calculate the voltage headroom V.sub.eff, which is an actual voltage applied to the motor. The voltage headroom calculator 110 may calculate a voltage headroom on the basis of a motor current i.sub.a provided from the current meter 150, an angular speed .sub.m measured from a hall sensor of the BLDC motor 250, and the like.
(48) In some embodiments of the present disclosure, the voltage headroom calculator 110 may calculate the voltage headroom V.sub.eff through the above calculation process of Equation 9. That is, the voltage headroom calculator 110 may calculate the voltage headroom V.sub.eff for each of i) the case where the automatic advance angle control is performed and ii) the case where the automatic advance angle control is not performed. When the automatic advance angle control is performed, the voltage headroom calculator 110 may receive feedback of an advance angle .sub.0 output from the advance angle controller 120 and may use the advance angle .sub.0 to calculate the voltage headroom V.sub.eff.
(49) The voltage headroom V.sub.eff provided from the voltage headroom calculator 110 may be multiplied by an anti-windup gain K.sub.a and then may be provided to the advance angle controller 120.
(50) The current controller 20 may output a voltage command to drive the BLDC motor 250, as described above. Also, by the term
(51)
in Equation 5, which represents a transfer function indicating the output of the current controller 20, the anti-windup output V.sub.anti may be determined and then provided to the low-pass filter 130. The anti-windup output provided to the low-pass filter 130 may be multiplied by the anti-windup gain K.sub.a.
(52) The low-pass filter 130 may receive and filter the anti-windup gain K.sub.a. In some embodiments of the present disclosure, the anti-windup output K.sub.aV.sub.anti may be generated in a pulse form when the BLDC motor 250 operates at low-speed and light-load conditions and may converge to a certain value when the BLDC motor 250 operates at high speed. By filtering the anti-windup output K.sub.aV.sub.anti, the low-pass filter 130 may remove the pulse component of the anti-windup output corresponding to low speed and smooth the anti-windup output corresponding to high speed and then may provide the anti-windup output to the advance angle controller 120.
(53) The advance angle controller 120 may receive the voltage headroom and the anti-windup output and determine the advance angle .sub.0. The determined advance angle .sub.0 is provided to a PWM 210 through an output module 200 in the form of a phase-shifted phase current.
(54) The advance angle controller 120 may compare the provided voltage headroom and the anti-windup output and perform PI control using a difference between the voltage headroom and the anti-windup output as an input to generate the advance angle .sub.0.
(55) In
(56)
(57) Referring to
(58) In detail, the BLDC motor 250 generates a voltage headroom V.sub.eff using any one of phase currents i.sub.a and i.sub.b provided to the BLDC motor 250 and a counter-electromotive force E. The above-described calculation process of Equation 9 may be utilized to generate the voltage headroom V.sub.eff. For subsequent calculation processes, the voltage headroom V.sub.eff may be multiplied by a gain K.sub.a.
(59) Next, an anti-windup output V.sub.anti is generated for compensating for accumulated errors of the BLDC motor 250 (S110).
(60) The anti-windup output V.sub.anti may be generated from a difference between an output voltage V* for current control and a reference voltage V*ref generated by passing the output voltage V* through a limiter. Also, for a subsequent calculation process, the anti-windup output V.sub.anti may be multiplied by a gain K.sub.a.
(61) In some embodiments, the anti-windup output V.sub.anti may be low-pass filtered to remove pulse components in low-frequency bands, but the present disclosure is not limited thereto.
(62) Next, the voltage headroom V.sub.eff and the anti-windup output V.sub.anti are compared (S120).
(63) As described above, when the voltage headroom V.sub.eff is higher than the anti-windup output V.sub.anti, the advance angle control is necessary. Accordingly, a difference between the voltage headroom V.sub.eff and the anti-windup output V.sub.anti is generated and the generated difference is provided to generate an advance angle .sub.0.
(64) Last, the BLDC motor 250 performs a proportional integration on a result of comparing the voltage headroom V.sub.eff and the anti-windup output V.sub.anti and generates the advance angle .sub.0 (S130).
(65) The generated advance angle .sub.0 may be provided to shift the phase of the phase current i.sub.a or i.sub.b.
(66)
(67) The automatic advance angle control system of the BLDC motor in
(68)
(69) First, referring to
(70) The voltage headroom V.sub.eff is equal to the area of a difference section between the voltage limit 0.5V.sub.DC of the inverter and the output voltage V*, which is shown in the graph of
(71)
where the output voltage V* is equal to
(72)
Therefore, Equation 10 may be rewritten as follows:
(73)
(74) Here, since the advance angle is 0, the voltage headroom V.sub.eff may be expressed on by the left term, i.e.,
(75)
(76) Referring to
(77) In
(78)
and the counter-electromotive force E shown in
(79)
(80) As a result, as shown in
(81) Referring to
(82) That is, in this embodiment, whether the anti-windup output V.sub.anti is generated is used as a command for determining whether to generate the advance angle .sub.0, as described with reference to
(83) In detail, the advance angle controller 120 may generate the advance angle .sub.0 using a command indicating whether the anti-windup output V.sub.anti is generated, independently of the magnitude relationship between the anti-windup output K.sub.aV.sub.anti and the voltage headroom V.sub.eff. The advance angle controller 120 may generate the advance angle .sub.0 by comparing the anti-windup output K.sub.aV.sub.anti and the voltage headroom V.sub.eff and performing PI control using the anti-windup output minus the voltage headroom as an input.
(84) When the anti-windup output V.sub.anti is not generated, an input for generating the advance angle .sub.0, i.e., the anti-windup output V.sub.anti is 0. Thus, the advance angle controller 120 does not generate the advance angle .sub.0, and thus does not perform the advance angle control.
(85)
(86) Referring to
(87) The advance angle generated as the output of the advance angle controller is provided as an input of the voltage headroom calculator 110 in the form of a feedback input, and the voltage headroom calculator 110 may generate the voltage headroom V.sub.eff on the basis of the advance angle , as expressed in Equation 12.
(88) The advance angle control system of the BLDC motor according to embodiments of the present disclosure does not use an existing lookup table or additional hardware to perform advance angle control. Accordingly, there is no delay in response of speed control due to the use of a lookup table, or there is no need to prepare a lookup table for each motor. Also, there is no need to check time constants due to additional hardware, or there is a low risk of noise occurrence.
(89) The advantageous effects of the present disclosure are not limited to the above-described effects, and other advantageous effects not specifically mentioned herein can be apparently understood by those skilled in the art from the description of following claims.
(90) Terms such as controller, calculator, or module, used herein refer to a software component or a hardware component such as a field-programmable gate array (FPGA) or an application-specific integrated circuit (ASIC), and the controller, calculator, or module performs a specific function. However, the terms such as controller, calculator, or module are not limited to software or hardware. The controller, calculator. or module may be configured to be in an addressable storage medium or may be configured to operate one or more processors. Accordingly, for example, the controller, calculator, or module may include components, such as software components, object-oriented software components, class components, and task components, processes, functions, attributes, procedures, subroutines, segments of a program code, drivers, firmware, a micro code, a circuit, data, a database, data structures, tables, arrays, and variables. A function provided by the components may be combined with a smaller number of components or may be divided into additional components.
(91) Exemplary embodiments of the present disclosure have been described with reference to the accompanying drawings, but the present disclosure is not limited to the embodiments and may be prepared in various forms, and it will be understood by a person with ordinary skill in the art, to which the present disclosure pertains, that the embodiments of the present disclosure may be implemented in other specific forms without modifying the technical spirit or essential features of the present disclosure. The above embodiments are accordingly to be regarded as illustrative rather than restrictive.