Supercharging device for engine
10801424 ยท 2020-10-13
Assignee
Inventors
Cpc classification
F02B39/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D23/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D23/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2200/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2200/501
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/064
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02D2250/11
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2270/602
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B33/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2200/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/162
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2200/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B33/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D23/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B33/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B33/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B39/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A supercharging device for an engine is provided, which includes a supercharger provided to an intake passage of the engine, an actuator configured to drive the supercharger, and a controller including a processor configured to control the actuator to drive the supercharger when an operating state of the engine is in a given supercharging range, and to stop the supercharger when the operating state is in a non-supercharging range. The controller estimates an amount of condensate accumulated in an oil pan, and the controller causes the actuator to forcibly drive the supercharger when the estimated amount of condensate is more than a preset amount, even if the operating state is in the non-supercharging range.
Claims
1. A supercharging device for an engine, comprising: a supercharger provided to an intake passage of the engine; a blowby gas passage provided to connect a crank case of the engine to the intake passage upstream of the supercharger; an actuator configured to drive the supercharger; and a controller including a processor configured to control the actuator to drive the supercharger when an operating state of the engine is in a given supercharging range, and to stop the supercharger when the operating state is in a non-supercharging range, wherein the actuator includes an electromagnetic clutch configured to engage the supercharger with an output shaft of the engine, a bypass passage bypassing the supercharger, and a bypass valve disposed in the bypass passage; the controller is configured to estimate an inner wall temperature of the supercharger; the controller is configured to estimate an amount of condensate accumulated in an oil pan, and the controller is configured to close the bypass valve to cause the actuator to forcibly drive the supercharger when the estimated temperature of the supercharger is lower than a preset temperature and the estimated amount of condensate is more than a preset amount, even if the operating state is in the non-supercharging range.
2. The supercharging device of claim 1, wherein the controller is configured to estimate the amount of condensate in the oil pan based on: a condensate increasing amount calculated based on an accumulated value of an amount of air inhaled into the engine by the time a temperature of oil stored in the oil pan reaches a preset oil temperature, and an evaporating amount of condensate calculated based on the temperature of the oil stored in the oil pan above the preset oil temperature, the amount of condensate in the oil pan, and an operating time of the engine.
3. The supercharging device of claim 1, wherein the controller is configured to engage the electromagnetic clutch and open and close the bypass valve according to a target supercharging pressure, when the engine operating state is in the supercharging range, and release the electromagnetic clutch and open the bypass valve, when the engine operating state is in the non-supercharging range.
4. The supercharging device of claim 3, wherein the controller is configured to engage the electromagnetic clutch and close the bypass valve, while forcibly driving the supercharger.
5. The supercharging device of claim 1, wherein the controller is configured to estimate a temperature increasing amount and a temperature decreasing amount of the supercharger, and estimate the temperature of the supercharger based on a difference between the estimated temperature increasing and decreasing amounts.
6. The supercharging device of claim 5, wherein the controller is configured to estimate the temperature increasing amount of the supercharger, based on at least one of an amount of intake air, an ambient temperature, a rotation speed of the supercharger, a pressure upstream of the supercharger, and a pressure downstream of the supercharger.
7. The supercharging device of claim 5, wherein the controller is configured to estimate the temperature decreasing amount based on a traveling speed of a vehicle.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION OF THE DISCLOSURE
(9) Hereinafter, one form for implementing the present disclosure is described based on
(10) The PCM 10 of the supercharging device 1 is electrically connected to various sensors, such as an engine speed sensor 21, an engine load sensor 22 (throttle opening sensor), an intake amount sensor 23 which detects an amount of intake air introduced into the engine, an ambient temperature sensor 24, a rotational speed sensor 25 of the supercharger 2, an oil-temperature sensor 20 which detects a temperature of lubricating oil for the engine, a first pressure sensor 26 which detects a pressure upstream of the supercharger 2, a second pressure sensor 27 which detects a pressure downstream of the supercharger 2, a vehicle speed sensor 28, and an opening sensor 29 which detects an opening of a grille shutter (not illustrated) which adjusts an amount of air introduced into an engine room from the front of the vehicle, while the vehicle is traveling.
(11) First, an outline configuration of in-series multi-cylinder engine with the supercharger for an automobile is described.
(12) <Intake and Exhaust Systems of Engine>
(13) As illustrated in
(14) In the intake passage 31, from upstream to downstream, the intake amount sensor 23 comprised of an airflow sensor, a throttle valve 33 which adjusts an amount of intake air, the supercharger 2 which compresses the intake air and supplies the compressed air to the cylinder 30, and an intercooler 34 which cools the intake air discharged from the supercharger 2, are disposed. The intake passage 31 is provided with a bypass passage 35 which bypasses the supercharger 2 and connects an intake passage part 31a upstream of the supercharger 2 to an intake passage part 31b downstream of the supercharger 2. The ABV 4 which changes a passage cross-sectional area of the bypass passage 35 is provided at an intermediate location of the bypass passage 35. A blowby gas passage 38 is provided to connect a crank case of the engine to the intake passage part 31a, and a positive crankcase ventilation (PCV) valve 38b which is a differential pressure operation type valve is attached to the blowby gas passage 38.
(15) The supercharger 2 is driven by a supercharger actuator when an operating state of the engine is in a given supercharging range, and is stopped when the engine operating state is in a non-supercharging range. Here, the supercharger 2 of this embodiment is assumed to be an internal compression type supercharger with a high demand of reducing the drive loss, for example, a Lysholm supercharger comprised of two rotors and a casing which accommodates these rotors, but may also be a blow-type, Roots type supercharger.
(16) An emission control device 36 which purifies the exhaust gas is disposed in the exhaust passage 32. An exhaust gas recirculation (EGR) passage 37 is provided to recirculate a portion of the exhaust gas from a part of the exhaust passage 32 downstream of the emission control device 36 to the bypass passage 35, as EGR gas. The EGR passage 37 is connected to a part of the bypass passage 35 upstream of the ABV 4.
(17) As illustrated in
(18) <Structure of Intake and Exhaust Systems of Engine>
(19) This engine is a front intake and rear exhaust type, transverse engine in which lineup directions of the cylinders (in the longitudinal directions of the crankshaft) is oriented in vehicle width directions. The emission control device 36 has an oxidation catalyst and a particulate filter therein. As illustrated in
(20) This engine is the four-cylinder engine having two intake ports for each cylinder. The intake manifold is provided with a total of eight branch intake passages (not illustrated) corresponding to the two intake ports of each cylinder. Each branch intake passage extends from the surge tank 39, and is fixed to the engine body at a part near the branch intake passage.
(21) The supercharger 2 is a mechanical supercharger driven by an output shaft (crankshaft) of the engine as a power source, and a rotation shaft thereof is oriented in the cylinder lineup directions at a front and side part of the surge tank 39. As illustrated in
(22) A clutch housing 42 of the supercharger 2 projects to the opposite side of the upstream intake pipe 41 with respect to the supercharger 2. The electromagnetic clutch 3 which drives the supercharger 2 by the engine output shaft is accommodated in the clutch housing 42. A transmission belt 44 is wound around a pulley 43 coupled to an input shaft of the electromagnetic clutch 3. The PCM 10 electrically controls a duty ratio of the electromagnetic clutch 3 so that the electromagnetic clutch 3 is fully engaged at the duty ratio of 100% and is fully released at the duty ratio of 0%. The electromagnetic clutch 3, the bypass passage 35, and the ABV 4 correspond to an actuator which drives the supercharger 2.
(23) As illustrated in
(24) As illustrated in
(25) As illustrated in
(26) As illustrated in
(27) As illustrated in
(28) In the intake and exhaust systems of the engine, when the supercharger 2 is not driven, intake air flows from the intake passage part 31a upstream of the supercharger 2 illustrated in
(29) As illustrated in
(30) First, the inner wall temperature estimating module 11 is described. The inner wall temperature estimating module 11 estimates a temperature increasing amount and a temperature decreasing amount of the supercharger 2, and then estimates the inner wall temperature of the supercharger 2 based on a difference between the estimated temperature increasing and decreasing amounts. The temperature increasing amount is calculated using a given equation based on parameters related to the supercharging state of the supercharger 2, such as the amount of intake air, the ambient temperature, the rotation speed of the supercharger 2, a pressure upstream of the supercharger 2, and a pressure downstream of the supercharger 2, which are detected by the sensors 23-27, respectively. Moreover, the temperature decreasing amount is calculated using the given equation based on parameters related to the cooling performance of the supercharger 2, such as the traveling speed and the grille shutter opening, which are detected by the sensors 28 and 29, respectively.
(31) Here, the grille shutter (not illustrated) is disposed in front of a radiator disposed in an engine bay of the vehicle, and opening and closing of the grille shutter is controlled according the traveling speed, etc. Since the amount of air introduced into the engine bay while the vehicle is traveling can be changed by adjusting the opening of the grille shutter, the temperature decreasing amount of the supercharger 2 also changes, and therefore, the grille shutter opening is reflected in the equation.
(32) Next, the condensate amount estimating module 12 is described. When the amount of condensate accumulated in the oil pan is more than a preset amount, the condensate evaporates, and it then flows, together with the blowby gas flow, into the upstream intake passage part 31a from the blowby gas passage 38, and then flows into the supercharger 2, and thereby the condensate may be frozen inside the supercharger 2 while the ambient temperature is low.
(33) Thus, the condensate amount estimating module 12 estimates the amount of condensate accumulated in the oil pan. Although the condensate in the oil pan is mainly produced by the moisture contained in the intake air being condensed, most of the condensate is accumulated without evaporating when the engine temperature (oil temperature) is below 60 C. after an engine startup. Then, after the engine startup, when the oil temperature reaches above 60 C., the condensate starts evaporating to reduce the amount. The amount of condensate becomes negligible after a given period of time of engine operation.
(34) The condensate amount estimating module 12 estimates the amount of condensate in the oil pan based on a condensate increasing amount calculated using a given equation based on an inhaled air amount accumulated value inhaled by the time the oil temperature reaches a preset temperature (e.g., 60 C.), and a condensate evaporating amount calculated using a given equation based on the oil temperature when the oil temperature is above the preset temperature, the amount of condensate in the oil pan, and an operating time.
(35) The oil temperature is detected by the oil-temperature sensor 20. The inhaled air amount accumulated value is calculated by accumulating the amount of intake air detected by the intake amount sensor 23 after the engine startup. As for the amount of condensate in the oil pan, the amount of condensate sequentially calculated by the condensate amount estimating module 12. The operating time is an operating period of time after the engine startup.
(36) Note that since the evaporating amount of the condensate increases as the amount of the recirculating blowby gas increases, it is desirable to correct the condensate evaporating amount by a given correction coefficient according to a period of time while the PCV 38b is opened. Moreover, since the evaporating amount of the condensate increases as an amount of oil jets to various sliding parts of the engine increases, it is desirable to correct the condensate evaporating amount by a given correction coefficient according to an accumulated amount of the oil jets.
(37)
(38) Then, if the traveling is continued for a long period of time, the oil temperature increases beyond the preset temperature and maintains the highest oil temperature corresponding to the highest engine temperature. When the oil temperature is above the preset temperature, the condensate in the oil pan evaporates continuously to reduce its amount, and finally reaches a fully-evaporated state so that the amount of condensate becomes negligible. In the supercharger control which will be described later based on
(39) Next, the control module 13 is described. The control module 13 has a supercharging range map (not illustrated) where the supercharging range is set based on an engine speed and an engine load, and a target supercharging pressure map (not illustrated) where a target supercharging pressure is set based on the engine operating state in the supercharging range. When the engine operating state is in the supercharging range, the control module 13 engages the electromagnetic clutch 3, and opens and closes the ABV 4 (bypass valve) according to the target supercharging pressure.
(40) Here, the control module 13 sets a degree of engagement (duty ratio) and the opening of the ABV 4 by the target supercharging pressure set based on the target supercharging pressure map. The control module 13 then outputs instruction signals according to the set degree of engagement and the set opening of the ABV 4 to the electromagnetic clutch 3 and the drive unit 5, respectively.
(41) As illustrated in
(42) Next, the supercharger control peculiar to the present disclosure is described based on a flowchart of
(43) Next, at S3, the PCM 10 executes a calculation to estimate the amount of condensate in the oil pan by the condensate amount estimating module 12 as described above. Next, at S4, the PCM 10 determines whether an S/C actuating condition is satisfied (whether the engine operating state is in the supercharging range) based on the engine speed, the throttle opening, and the supercharging range map. If the determination is NO, the PCM 10 then determines whether the S/C wall temperature is lower than the preset temperature (e.g., 0 C.) at S5. If the determination of S5 is YES, the PCM 10 then shifts to S6, and on the other hand, if the determination of S5 is NO, the PCM 10 then shifts to S12.
(44) At S6, the PCM 10 determines whether the amount of condensate in the oil pan calculated at S3 is more than the preset amount. If the determination is YES, the PCM 10 then shifts to S7, and on the other hand, if the determination of S6 is NO, the PCM 10 then shifts to S12. If the determinations of S5 and S6 are YES, since the condensate produced by moisture being evaporated from the oil pan and condensed in the upstream intake passage part 31a together with blowby gas may flow into the supercharger 2 and may be frozen, the PCM 10 executes the forcible drive of the supercharger 2, and if the supercharger 2 is frozen and the rotation speed of the supercharger 2 does not increase, the PCM 10 turns off the electromagnetic clutch 3 in order to prevent damages to the supercharger 2 due to freezing, as will be described below. If the rotation speed of the supercharger 2 increases by the forcible drive, the PCM 10 actuates the supercharger 2 in order to accelerate warm-up of the supercharger 2, although freezing is not a concern.
(45) At S7, the PCM 10 switches the electromagnetic clutch 3 to an imperfectly-engaged state (e.g., 20% of the duty ratio) to forcibly drive the supercharger 2, and closes the ABV 4 at next S8.
(46) On the other hand, if the rotation speed of the supercharger 2 increases and the determination of S9 becomes NO, the PCM 10 then shifts to S14, where the electromagnetic clutch 3 is switched to the engaged state at the normal duty ratio and is driven in order to accelerate the warm-up of the supercharger 2, and then returns to S1. If the determination of S5 is NO or the determination of S6 is NO, since the operating state is in the non-supercharging range, and since there is no possibility of the condensate being produced in the intake passage part 31a nor the condensate being frozen, the PCM 10 opens the ABV 4 at S12, and releases the electromagnetic clutch 3 at next S11, and then returns to S1.
(47) If the engine operating state is in the supercharging range, i.e., if the determination of S4 is YES, the PCM 10 opens and closes the ABV 4 according to the target supercharging pressure at S13, switches the electromagnetic clutch 3 to the engaged state at the normal duty ratio and drives the electromagnetic clutch 3 at S14, and then returns to S1.
(48) Next, operation and effects of the supercharging device 1 are described. The control module 13 causes the actuator to forcibly drive the supercharger 2 even when the amount of condensate in the oil pan estimated by the condensate amount estimating module 12 is more than the preset amount, and the engine operating state is in the given non-supercharging range. Therefore, the control module 13 forcibly drive the supercharger 2 to accelerate the warm-up of the supercharger 2, only when the amount of condensate in the oil pan is more than the preset amount, and the possibility of the condensate being produced in the intake passage part 31a upstream of the supercharger 2 is high, thereby preventing the freezing of condensate. Moreover, when the amount of condensate in the oil pan is below the preset amount, since the possibility of the condensate being produced in the intake passage 31 is low, fuel consumption can be reduced by omitting the forcible drive of the supercharger 2.
(49) The control module 13 forcibly drives the supercharger 2 only when the temperature related to the supercharger 2 is lower than the preset temperature and the amount of condensate is more than the preset amount, because there is a possibility of condensate being produced in the intake passage part 31a and being frozen inside the supercharger 2, thereby preventing the freezing inside the supercharger 2. Fuel consumption can be reduced by forcibly driving the supercharger 2 effectively.
(50) The condensate amount estimating module 12 can estimate the amount of condensate in the oil pan with sufficient accuracy by calculating the condensate increasing amount based on the accumulated value of the amount of air inhaled by the time it reaches the preset oil temperature, and calculating the condensate evaporating amount based on the oil temperature above the preset oil temperature, the amount of condensate in the oil pan, and the operating time.
(51) The control module 13 can supply intake air while reducing the channel resistance because it releases the electromagnetic clutch 3 and opens the ABV 4 when the engine operating state is in the non-supercharging range. Moreover, when the amount of condensate estimated by the condensate amount estimating module 12 is more than the preset amount, the control module 13 closes the ABV 4 and forcibly drives the supercharger 2 even if the engine operating state is in the non-supercharging range. Therefore, the warm-up (temperature increase) of the supercharger 2 is accelerated, and even during a cold start, the condensate produced by evaporating from the oil pan, condensed in the intake passage 31, and entered into the supercharger 2 will not be frozen. Note that during the supercharger forcible drive, the control module 13 can continue the forcibly drive of the supercharger 2 while the ABV 4 is closed and the electromagnetic clutch 3 is engaged, to accelerate the temperature increase of the supercharger.
(52) The control module 13 estimates the temperature related to the supercharger 2 based on the parameters related to the supercharging state of the supercharger 2 and the parameters related to the cooling performance of the supercharger 2. Therefore, the control module 13 can estimate the temperature increasing amount and the temperature decreasing amount of the supercharger 2 with sufficient accuracy, and can estimate the temperature related to the supercharger with sufficient accuracy.
(53) Next, several modifications in which the previous embodiment is partially changed will be described.
Modification 1
(54) Although in the previous embodiment the example where the supercharger temperature is estimated based on the parameters related to the supercharging state of the supercharger and the parameters related to the cooling performance of the supercharger, and the parameters related to the supercharging state are the amount of intake air, the ambient temperature, the rotation speed of the supercharger, the pressure upstream of the supercharger, and the pressure downstream of the supercharger is described, at least one of the five parameters may be used. Moreover, the temperature increasing amount may be estimated based on a combination of at least one of the five parameters and parameter(s) other than the five parameters. Similarly, although the example where the parameters related to the cooling performance of the supercharger are the traveling speed and the opening of the grille shutter is described, one of the two parameters may be used. Moreover, the temperature decreasing amount may be estimated based on a combination of one of the two parameters and parameter(s) other than the two parameters.
Modification 2
(55) Although in the previous embodiment the example where the supercharger is of the Lysholm type is described, the present disclosure is not to limited to the mechanical supercharger but may also be applied to any types of superchargers, such as an electrically-driven supercharger which drives a blower by an electric motor, and a turbocharger.
Modification 3
(56) The step S7 in
(57) Those skilled in the art may implement the present disclosure in other forms in which the above embodiment is changed variously, without departing from the subject matter of the present disclosure. The present disclosure also includes such changes. It should be understood that the embodiments herein are illustrative and not restrictive, since the scope of the invention is defined by the appended claims rather than by the description preceding them, and all changes that fall within metes and bounds of the claims, or equivalence of such metes and bounds thereof, are therefore intended to be embraced by the claims.
DESCRIPTION OF REFERENCE CHARACTERS
(58) 1 Supercharging Device 2 Supercharger 3 Electromagnetic Clutch 4 ABV 10 PCM 11 Inner Wall Temperature Estimating Module 12 Condensate Amount Estimating Module 13 Control Module 20 Oil-Temperature Sensor 35 Bypass Passage