GLAZING ASSEMBLIES WITH INTEGRATED PHOTOVOLTAIC STRUCTURE AND SPACER STRUCTURES FOR SUCH GLAZING ASSEMBLIES
20200321908 · 2020-10-08
Assignee
Inventors
- Sammy Charley Dave ANDERS (Delft, NL)
- Ferdinand Lodewijk GRAPPERHAUS (Delft, NL)
- Drim : STOCKHUIZEN (Delft, NL)
Cpc classification
Y02E10/56
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02J2300/26
ELECTRICITY
H01L31/0488
ELECTRICITY
E06B3/66342
FIXED CONSTRUCTIONS
H02S20/26
ELECTRICITY
Y02E10/52
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02B10/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E06B7/28
FIXED CONSTRUCTIONS
International classification
H02S20/26
ELECTRICITY
E06B7/28
FIXED CONSTRUCTIONS
H02J3/38
ELECTRICITY
Abstract
Glazing assembly are described comprising at least a first (inner) glass pane, a second (outer) glass pane and at least one peripheral spacer structure for providing a predetermined separation between the first and second glass pane, the peripheral spacer structure being positioned at the peripheral area of the first and second glass pane; one or more photovoltaic (PV) cell modules mounted on at least part of the peripheral spacer structure, the one or more PV cell modules being positioned in the space defined by the first and second glass panes and the peripheral spacer structure (inter-pane space); wherein at least part of the peripheral spacer structure comprises one or more mounting members adapted to orient a light receiving surface of PV cells of the PV cell modules in a tilted position with respect to the plane of the second (outer) glass pane.
Claims
1. Glazing assembly comprising: at least a first, inner glass pane, a second, outer glass pane and at least one spacer structure for providing a predetermined separation between the first and second glass panes, the spacer structure being positioned at a peripheral area of the first and second glass panes; one or more photovoltaic (PV) modules mounted on and/or in at least part of the spacer structure, the one or more PV modules being positioned in an inter-pane cavity defined by the first and second glass panes and the spacer structure; wherein at least part of the spacer structure comprises one or more mounting members adapted to orient a light receiving surface of PV cells of the one or more PV modules in a tilted position with respect to the plane of the second, outer glass pane; and, the spacer structure comprises one or more elongated members, each of said one or more elongated members having a cross-sectional profile, the cross-sectional profile defining a hollow body part and a mounting part, the mounting part comprising one or more fastening members for removably mounting the one or more PV cell modules on at least part of the spacer structure, wherein the one or more fastening members comprise a sliding mechanism, a clamping mechanism or a sliding and clamping mechanism.
2. The glazing assembly according to claim 1, wherein the light receiving surface of the one or more PV modules and a surface of the first or second pane define a tilt angle between 10 and 80 degrees.
3. The glazing assembly according to claim 1, wherein the mounting part is configured to orient the one or more PV modules in a fixed tilted position.
4. The glazing assembly according to claim 1, wherein the spacer structure further comprises a first elongated member for fixating a first of said one or more PV modules in a first titled position, a second elongated member for fixating a second of said one or more PV modules in a second titled position and a corner connection for mechanically connecting a first end of the first elongated member to a first end of the second elongated member.
5. The glazing assembly according to claim 4, wherein the corner connection further comprises at least one electrical wiring structure that is arranged to electrically connect the first of said one or more PV modules mounted on the first elongated member to a controller module; and/or, wherein the at least one electrical wiring structure comprises electrical leads embedded in a main body of the corner connector, a first end of the electrical leads forming a first power connector in the inter-pane cavity of the glazing assembly and a second end of the electrical leads forming a second power connector outside the inter-pane cavity.
6. The glazing assembly according to claim 1, wherein the spacer structure comprises a first bonding surface bonded against the first inner glass pane and a second bonding surface bonded against the second outer glass pane, the spacer structure forming or being part of a seal along the peripheral part of the first and second glass panes, the seal sealing the inter-pane cavity between the first and second glass panes.
7. The glazing assembly according to claim 1, wherein the second outer glass pane includes a central window area which is transparent for solar light from a visible part of the spectrum and which reflects at least part of the near infrared part of the solar spectrum and a peripheral area around the central window area, the peripheral area defining a solar cell light entrance area for exposing the PV cells to solar light from the visible and the near infrared parts of the spectrum.
8.The glazing assembly according to claim 1, wherein at least part of the one or more PV modules comprises an elongated shaped electrical wiring board comprising a first outer edge and an opposite second outer edge, the electrical wiring board including an electrical wiring structure arranged to electrically connect at least part of the PV cells of the one or more PV modules in series.
9. The glazing assembly according to claim 8, wherein the electrical wiring structure further includes a first PV contact at the first outer edge and a first PV contact at the second outer edge, the first PV contacts are connected to an anode side of said PV cells connected in series, the electrical wiring structure includes a second PV contact at the first outer edge and a second PV contact at the second outer edge, the second PV contacts are connected to a cathode side of the PV cells connected in series, and the electrical wiring board of the PV module further comprises a first electrical bus and a second electrical bus, the first electrical bus electrically connecting a third contact at the first outer edge with a third contact at the second outer edge and the second electrical bus electrically connecting a fourth contact at the first outer edge with a fourth contact at the second outer edge.
10. The glazing assembly according to any of claims 1-9 wherein the first PV modules arranged on a first part of the spacer structure along a first edge of a window pane are electrically connected to each other, the electrically connected first PV modules forming a first PV array; and, wherein second PV modules arranged on a first part of the spacer structure along a second edge of a window pane are electrically connected to each other, the electrically connected second PV modules forming a second PV array, and at least two maximum power point tracking (MPPT) devices are arranged on the first part of the spacer structure, the first MPPT device being connected to the first PV array and the second MPPT device being connected to the second PV array.
11. Glazing assembly comprising: at least a first, inner glass pane, a second, outer glass pane and at least one peripheral spacer structure for providing a predetermined separation between the first and second glass panes; a plurality of elongated photovoltaic (PV) cell modules positioned along one or more edges of the first and second glass panes, a light receiving surface of PV cells of the plurality of PV cell modules and a plane of the second, outer glass pane defining a tilt angle of between 10 and 80 degrees; wherein the PV cell modules positioned along a first said edge of the first and second glass panes are connected to a first maximum power point tracking (MPPT) device and the PV cell modules positioned along a second said edge of the first and second glass panes are connected to a second maximum power point tracking (MPPT) device.
12. The glazing assembly according to claim 11, wherein the first and second maximum power point tracking (MPPT) devices are positioned along the first edge of the first and second glass panes.
13. Power-generating spacer structure for a power-generating glazing assembly comprising: one or more photovoltaic (PV) modules mounted on and/or in at least part of a spacer structure for a glazing assembly comprising first and second glass panes, the one or more PV modules being positioned in an inter-pane cavity defined by the first and second glass panes and the spacer structure; wherein at least part of the spacer structure comprises one or more mounting members adapted to orient a light receiving surface of PV cells of the PV modules in a tilted position with respect to the plane of the second (outer) glass pane; and, wherein the spacer structure comprises one or more elongated members, each said elongated member having a cross-sectional profile, the cross-sectional profile defining a hollow body part and a mounting part, the mounting part comprising one or more fastening members for removably mounting the one or more PV cell modules on at least part of the spacer structure, wherein the fastening members comprise a sliding mechanism, a clamping mechanism or a sliding and clamping, mechanism.
14. The spacer structure according to claim 13 wherein the light receiving surface of the PV cells of the one or more PV modules and the surface of the first or second pane define a tilt angle between 10 and 80 degrees.
15. The spacer structure according to claim 13, wherein the mounting part is configured to orient the one or more PV modules in a fixed tilted position.
16. The spacer structure according to claim 13, wherein the spacer structure further comprises a first elongated member for fixating a first of said one or more PV modules in a first titled position, a second elongated member for fixating a second of said one or more PV modules in a second titled position and a corner connection for mechanically connecting a first end of the first elongated member to a first end of the second elongated member.
17. The spacer structure according to 16, wherein the corner connection further comprises at least one electrical wiring structure, wherein the at least one electrical wiring structure is arranged to electrically connect one of the first of said one or more PV modules mounted on the first elongated member to a controller module.
18. The spacer structure according to claim 13, wherein at least part of the one or more PV modules comprises an elongated shaped electrical wiring board comprising a first outer edge and an opposite second outer edge, the electrical wiring board including an electrical wiring structure arranged to electrically connect at least part of the PV cells of the one or more PV modules in series.
19. The spacer structure according to claim 18 wherein the electrical wiring structure further includes a first PV contact at the first outer edge and a first PV contact at the second outer edge, wherein the first PV contacts are connected to an anode side of the PV cells connected in series and wherein the electrical wiring structure includes a second PV contact at the first outer edge and a second PV contact at the second outer edge, wherein the second PV contact is connected to a cathode side of the PV cells connected in series, the electrical wiring board of the one or more PV modules further comprises a first electrical bus and a second electrical bus, the first electrical bus electrically connecting a third contact at the first outer edge with a third contact at the second outer edge and the second electrical bus electrically connecting a fourth contact at the first outer edge with a fourth contact at the second outer edge.
20. The spacer structure according to claim 13, wherein first of said one or more PV modules that are arranged on a first part of the spacer structure along a first edge of a window pane are electrically connected to each other, the electrically connected first of said one or more PV modules forming a first PV array; and, wherein second of said one or more PV modules that are arranged on a first part of the spacer structure along a second edge of a window pane are electrically connected to each other, the electrically connected second of said one or more PV modules forming a second PV array, at least two maximum power point tracking (MPPT) devices arranged on the first part of the spacer structure, the first MPPT device being connected to the first PV array and the second MPPT device being connected to the second PV array.
21. A corner connection for a spacer structure comprising: a main body connected to a first end portion and a second end portion, the first end portion comprising at least a first leg which is shaped to engage with a first end of a part of the spacer structure to provide a first mechanical connection with the first part of the spacer structure; and, the second end portion comprising at least a second leg which is shaped to engage with a first end of a second part of the spacer structure to provide a second mechanical connection with the second part of the spacer structure; and at least one electrical wiring structure, the wiring structure comprising one or more printed circuit boards mounted on the main body; and, the wiring structure comprising electrical power leads embedded in the main body of the corer connector, a first end of the electrical leads forming a first power connector in an inter-pane cavity of a glazing assembly and a second end of the electrical leads forming a second power connector outside the inter-pane cavity of the glazing assembly; wherein an electrical path of the one or more printed circuit boards or printed wiring boards of the glazing assembly is in electrical contact with the electrical power leads.
22. The corner connection according to claim 21, comprising a moisture and vacuum tight connection between the first end of the electrical leads inside the inter-pane cavity of the glazing assembly and the second end of the electrical leads outside the inter-pane cavity of the glazing assembly.
23. The corner connection according to claim 22, wherein the moisture and vacuum tight connection is obtainable by embedding the electrical leads in the main body during a molding process.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0070] In this disclosure, improved power-generating glazing assemblies, in particular multi-pane glazing assemblies are described wherein PV cell modules are positioned and oriented within the cavity that is formed by two glass panes and a peripheral spacer structure, i.e. a spacer structure that is positioned in the peripheral area of the glass panes in order to keep the glass panes at a predetermined distance from each other. The PV cells are mounted onto the peripheral spacer structures such that the orientation of the light receiving surfaces of the PV cell modules are tilted towards the glass pane that functions as the outer glass pane. By mounting the PV cells directly on the peripheral spacer structure and orienting the PV cell modules in a tilted manner along the peripheral areas of the glass panes, the performance of the PV cells can be optimized without affecting the thermal properties of the glazing assembly. The glazing assemblies according to the invention thus include a peripheral spacer structure which fixates the distance between glass panes while at the same time positions the PV cell modules in a tilted position towards the outer glass plane. Hereunder, the advantages of the invention are described in more detail with reference to the figures.
[0071]
[0072] The peripheral spacer structure may form an elongated peripheral spacer structure formed along the peripheral areas of all sides of the window panes in order to fixate the two glass panes at a predetermined distance from each other. The peripheral spacer structure includes mounting members for positioning multiple PV cell modules in a tilted manner along the peripheral areas of the multi-pane glazing assembly. The PV cells modules are mounted such that the light receiving areas of the PV cells are tilted towards the outer glass pane.
[0073] Different materials may be used to form the peripheral spacer structure. For example, in an embodiment, the spacer structure may be a hollow metal spacer structure. Suitable materials include e.g. aluminum, stainless steel, or galvanized steel. A metal spacer may have high thermal conductivity, which may reduce the energy-saving benefits of multiple panes, gas fills, and insulating frames. In another embodiment, a non-metal spacer structure may be used. Such non-metal spacer structure may provide improved thermal performance. Suitable materials for such non-metal spacer structure include a composite, a structural foam (e.g. EPDM or silicone foam) or a thermoplastic material. In further embodiments, the spacer structure may include both metal and non-metal materials.
[0074] The peripheral spacer structure may be configured to provide a spacing between at least two glass panes, a first (inner) glass pane 104 and a (second) outer glass pane 106. The spacer structure may include bonding surfaces, a first bonding surface 105.sub.1 for bonding an inner glass plane and a second bonding surface 105.sub.2 for bonding an outer glass pane using a suitable bonding agent. The peripheral spacer structure may bond the glass panes at the peripheral area, e.g. the edges, of the (typically rectangular) glass panes. In an embodiment, the peripheral spacer structure may form or may be part of a sealing structure for sealing, preferably hermetically sealing, the inter-pane space, i.e. the space between the glass panes. In some embodiments, the space between the glass panes may be filled with a certain gas, e.g. Argon or Krypton, in order to increase the thermal and/or acoustic insulation.
[0075] The spacer structure 102 may be structured as an (extruded) tube having a predetermined cross-sectional profile as shown
[0076]
[0077] As shown in
[0078] While the glazing assemblies of
[0079]
[0080] In this particular embodiment, the glass panes may include one or more optical thin-film layers 314,316 provided over a substantial part of the surface the glass pane, in particular the inner surface of the glass panes, i.e. the surfaces that are located within the space between the glass panes. At least one of the optical layers may comprise a (near) infrared reflector. Such infrared reflector may be configured as a dielectric mirror, a dichroic filter, which reflects (near) infrared light, while allowing visible light to pass. The thin-film (near) infrared radiation reflection coating may be arranged over the window part of the glass panes. Preferably, the inner surface 322 of the outer glass pane 308 may be provided with a thin-film (near) infrared radiation reflection coating 316.
[0081] As shown in
[0082] In an embodiment, the surface of the outer glass pane may include a central (window) part and a peripheral part 318 arranged around the central part. The central (window) part may be provided with a reflective infrared coating so that it is transparent for visible light but reflective for (near) infrared light. In contrast, the peripheral part is not covered by a reflective infrared coating. Hence, the peripheral part of the glass pane, provides a window that is transparent for both visible and (near) infrared light so that the PV cells are exposed to the whole solar spectrum.
[0083] Typically, glass panes include one or more optical coatings that include a reflective infrared coating. Hence, in an embodiment, during the assembly of a glazing assembly according to the invention, the reflective infrared coating in the peripheral part of the glass pane, typically a strip of approximately 40-80 mm, may be removed using a suitable process, e.g. an etching process and/or a grinding/polishing process. Alternatively, during the production of the glass panes a masking technique may be used to prevent application of a reflective infrared coating in the peripheral parts of the window panes.
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[0086] Thus, in this embodiment, the base part and mounting part are separate elements which may assembled into a spacer structure on which PV modules can be mounted and fixated in a tilted position with respect to the surface of the outer window pane using simple sliding and/or clamping mechanisms. This embodiment provides the advantage that the base part and the mounting part can be separately fabricated and optimized for its functions before assembling the individual parts in a spacer structure.
[0087] Different variations of the spacer structure according to
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[0089] The elongated PV cell modules 510,512 are mounted onto the mounting part of the spacer structure so that the light receiving faces of the PV cells along a peripheral part of the glass pane are oriented under a tilt angle with the plane of the outer glass pane. Further, a central part 414 of the inner surface of the outer window pane is provided with a (near) infrared reflection coating, so that infrared radiation is reflected. In contract, a peripheral part 416 of the outer glass pane is not provided with a (near) infrared reflection layers so that the tilted PV cells are both exposed to visible and (near) infrared solar radiation.
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[0091] As shown in the figure, one or more protrusion 518.sub.1,2 may be shaped such that a protrusion matches (part of) the shape of the profile of the hollow body part of the spacer structure (e.g. hollow body part 212 as depicted in
[0092]
[0093] A first part 603.sub.1 of the first leg and a first part 603.sub.2 of the second leg may be shaped to fit a part of the profile of the hollow tubular spacer structure, in particular the base part of the hollow tubular spacer structures (e.g. tubular spacer structures having a profile as described with reference to
[0094] In an embodiment, the shape of the first and second leg and the corresponding shape of the profile of the hollow tubular spacer structure may form a sliding and/or clamping connection for mechanically connecting the tubes.
[0095] In an embodiment, the main body of the corner connector may further include first and second electrical (power) leads 608.sub.1,2 providing an electrical connection between the PV module in the inter-pane cavity and the outside world, e.g. the mains or the like. Preferably, the electrical leads may be embedded in the main base 602 of the corner connector during the manufacturing process, e.g. a molding process, so that a moisture and vacuum tight connection between the first end of the electrical leads inside the inter-pane cavity and the second end of the electrical leads outside inter-pane cavity may be established.
[0096] In an embodiment, an electrical connection may be provided between different PV modules, one or more controller modules, sensor modules, and/or electrical leads 608.sub.1,2 of the spacer structure. In that case, an electrical wiring board 610.sub.1-3 may be connected to the main body of the connector module as depicted in
[0097] The wiring pattern of the electrical wiring board of the corner connector and, optionally the PV modules, may be used to electrically connect PV modules that are positioned at different parts of the spacer structure to a controller module, which is configured to control the power delivery of the PV module and/or sensor modules that are located within the inter-pane cavity. Moreover, the wiring pattern of the electrical wiring board of the corner connector may also be used to connect the output (or in case of data communication the input) of the controller module to the electrical leads that provide a connection to the outside of the inter-pane cavity.
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[0100] The right corner connector 810 may include first and second legs for providing mechanical (sliding) connection with the first and second elongated hollow tubular structures, electrical leads for providing an electrical power connection between PV modules in the inter-pane space via a power plug to mains and an electrical wiring board 812 (e.g. a (partly) flexible PCB) for connecting the electrical leads to the controller 822 and the PV modules 816.sub.1,2. To that end, the electrical wiring board may include side connectors 814.sub.1,2, wherein each edge connector of the electrical wiring structure is configured to engage with a side connector 820.sub.2 of the controller and/or a side connector 818.sub.2 of a PV module. The side connectors for electrically connecting PV modules to other PV module, to a controller module and/or an electrical wiring board of a corner connection are not limited to the type of connectors depicted in the figures. It will be understood that any type of electrical connector that allows electrical connection of different modules may be used.
[0101]
[0102] In an embodiment, instead of the controller module being mounted together with PV modules on the tilted surface, the controller module may also be located within the hollow space of the spacer structure and/or on or in the main body of a corner connector.
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[0107] In an embodiment, the processor of the controller module may receive data from the sensor modules and/or the MPPT modules, (partially) process the data, and forward the data to a powerline communication (PLC) module. The PLC module may subsequently transmit the data via the power line output to another PCL module somewhere in outside power-generating window assembly, which is configured to receive the data and forward the data to a central data processing unit, e.g. a computer or a server in the network.
[0108] As shown in
[0109] As shown in
[0110] The first and second electrical busses on the electrical wiring board of a first PV module may provide a wiring connection to further PV modules and/or to (power) leads of a corner connection that is configured to provide an electrical connection between the PV modules and/or the controller module within the inter-pane cavity and an electrical connector that is configured to provide an electrical power connection to the outside of the glazing assembly. For example, the mains output 1226 of the controller module 1204 may be connected via the wiring of a first corner connection 1206.sub.2 and via the first and second electrical busses of PV module 1202.sub.2 to the wiring of a second corner connection 1206.sub.2 (the upper right corner connection), which comprises electrical leads 1210 for providing an electrical power connection to the outside of the glazing assembly. In a similar way, the first and second electrical busses of PV module 1202.sub.2 and the electrical wiring board of corner connection 1206.sub.1 may prove an electrical connection between the PV cells of PV module 1202.sub.1 and MPPT 1223.sub.2.
[0111] As shown in this picture, the standardized wiring board of the PV modules and the wiring boards of the corner connections provide a very flexible wiring scheme for a power-generating spacer structure as described in the embodiments of this application.
[0112] The flexibility provided by the wiring boards of the PV modules and the corner connections is further illustrated in
[0113] The power-generating spacer structure is similar to the one depicted in spacer structure includes PV modules 1302.sub.1-3 arranged at different edges of the window, a controller module 1304 similar to the controller module as described with reference to
[0114] Thus, as illustrated by
[0115] In an embodiment, each PV array that is arranged along an edge of the glazing assembly may be controlled using a separate multi-point power tracking (MPPT) module. In an embodiment, a MPPT module may be provided as a separate electronic element arranged on the spacer structure or may be provided as an electronic component of a controller module that is configured to control the PV modules. Alternatively, the MPPT may be provided as an electronic component on one or more PV modules. The use of separate MPPT modules for each PV array may provide a substantial advantage in terms of conversion performance.
[0116] This is schematically illustrated in
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[0119] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms a, an, and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms comprises and/or comprising, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
[0120] The corresponding structures, materials, acts, and equivalents of all means or step plus function elements in the claims below are intended to include any structure, material, or act for performing the function in combination with other claimed elements as specifically claimed. The description of the present invention has been presented for purposes of illustration and description, but is not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the invention. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.