DROPLET-IMPINGEMENT, FLOW-ASSISTED ELECTRO-FENTON PURIFICATION USING HETEROGENEOUS SILICA/IRON NANOCOMPOSITE CATALYST
20200321630 ยท 2020-10-08
Assignee
Inventors
Cpc classification
H01M8/22
ELECTRICITY
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C02F2201/4618
CHEMISTRY; METALLURGY
International classification
C02F1/467
CHEMISTRY; METALLURGY
Abstract
A droplet-impingement, flow-assisted electro-Fenton (DFEF) catalyst, system, and method can degrade to trace level organic materials, such as -blockers in water. A silica/carbon-x % iron composite (RHS/C-x % Fe) can be made, e.g., from rice husks and iron ions into heterogeneous catalysts of varied iron content. The DFEF approach can improve oxygen saturation, mass transfer of -blockers at the cathode, and continuous electrogeneration of hydroxyl radicals (.OH) in solution and at boron-doped anode surfaces. A central composite design (CCD) can reduce costs and increase efficiency. Beta-blockers can be completely degraded within 15 minutes, following pseudo first-order kinetics with rate constants of 0.19 to 2.7210.sup.2 (acebutolol) and 0.16 to 2.5410.sup.2 (propranolol) at increasing catalyst concentration. Beta-blocker degradation can be mostly by .OH.sub.bulk rather than .OH.sub.adsorbed for anodic oxidation (AO) at BDD electrode. The degradation efficiency of -blockers can be: DFEF>FEF>BEF>AO.
Claims
1: An electrochemical cell, comprising: a carbon-based cathode; an anode; a heterogeneous catalyst; an electrolyte solution in contact with the cathode, the anode, and the catalyst; and a source of gaseous oxygen configured to produce oxygen-containing bubbles in the electrolyte solution near the carbon-based cathode, wherein the catalyst comprises: Fe.sup.3+ ions in a range of from 5 to 20 wt. %, based on total catalyst weight; and a support comprising at least 75 wt. %, based on total support weight, of a mesoporous amorphous silica, the support being impregnated with the Fe.sup.3+ ions.
2: The cell of claim 1, wherein the catalyst has a BET surface area in a range of from 25 to 100 m.sup.2/g.
3: The cell of claim 1, wherein the catalyst has an average pore diameter in a range of from 2 to 20 nm.
4: The cell of claim 1, wherein the catalyst is present in the electrolyte solution in a range of from 50 to 200 g/mL electrolyte solution.
5: The cell of claim 1, wherein the mesoporous amorphous silica of the support is made by a process comprising: contacting a silicate with a structure directing agent comprising glycerol, to obtain a mixture comprising the silicate and the glycerol; and calcining the mixture for at least 1 hour at a temperature in a range of from 500 to 1000 C.
6: The cell of claim 1, wherein the structure directing agent further comprises a fatty acid ammonium halide.
7: The cell of claim 1, wherein the anode is a silicon/boron-doped diamond anode.
8: The cell of claim 1, wherein the cathode is a polymer-based graphite felt electrode.
9: The cell of claim 1, wherein the catalyst is present in the electrolyte solution in a concentration in a range of from 25 to 500 gm/L.
10: A method, comprising: passing water comprising an organic compound through the electrochemical cell of claim 1, thereby subjecting the organic compound to a droplet-impingement, flow-assisted Fenton reaction to degrade the organic compound, wherein the passing reduces a content of the organic compound in the water by at least 90 wt. % from an inlet of the cell to an outlet of the cell within 20 minutes.
11: A method for degrading one or more organic compounds using the electrochemical cell of claim 1, the method comprising: subjecting the cathode and the anode to a potential to produce current densities in a range of 50 to 150 mA/cm.sup.2 while producing bubbles comprising O.sub.2 in the electrolyte solution comprising an organic compound, thereby generating hydroxyl radicals in the electrolyte solution which react with the organic compound, wherein at least 90 wt % of the organic compound, relative to a total initial weight of the organic compound, is degraded after subjecting for a time period of 10 to 20 min.
12: The method of claim 11, wherein the electrolyte solution comprises the organic compound at an initial concentration in a range of from 0.1 to 2.0 g/mL electrolyte solution,
13: The method of claim 11, wherein the anode comprises boron-doped diamond in contact with the electrolyte solution.
14: The method of claim 11, wherein the electrolyte solution comprises two or more organic compounds which are degraded in the method.
15: The method of claim 11, comprising: flowing a waste water through the electrochemical cell comprising the electrolyte solution.
16: The method of claim 11, wherein the bubbles comprising O.sub.2 are air bubbles.
17: The method of claim 11, wherein the catalyst is present in the electrolyte solution in a concentration in a range of from 25 to 500 gm/L.
18: A heterogeneous catalyst, comprising: Fe.sup.3+ ions in a range of from 8 to 12 wt. %, based on total catalyst weight; and a support comprising at least 75 wt. %, based on total support weight, of a mesoporous amorphous silica, the support being impregnated with the Fe.sup.3+ ions, wherein the catalyst has a BET surface area in a range of from 50 to 80 m.sup.2/g, wherein the catalyst has an average pore diameter in a range of from 4 to 10 nm, and wherein the mesoporous amorphous silica is produced by a process comprising calcining a mixture comprising a silicate and a structure directing agent comprising glycerol.
19: A method of making the catalyst of claim 18, the method comprising: calcining rice husks to produce rice husk ash; mixing the rice husk ash with an inorganic base to produce a silicate solution; mixing the structure directing agent with the silicate solution to produce a gel; contacting the gel with an inorganic acid and the Fe.sup.3+ ions to produce a loaded gel; and washing and calcining the loaded gel to produce the composite catalyst.
20: The method of claim 19, wherein the structure directing agent further comprises a fatty acid ammonium halide.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0033] A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0064] Aspects of the invention provide heterogeneous catalysts, comprising: Fe.sup.3 ions in a range of, e.g., from 8 to 12 wt. % and/or at least 5, 6, 7.5, 8.5, 10, or 11 wt. % and/or up to 20, 17.5, 15, 12.5, 11, or 10 wt. %, based on total catalyst weight; and a support, making up the balance of the heterogeneous catalyst, comprising at least 75, 80, 85, 90, 92.5, 95, 97.5, 98, 99, 99.1, 99.5, or 99.9 wt. %, based on total support weight, of a mesoporous amorphous silica, the support being impregnated with the Fe.sup.3 ions, wherein the catalyst has a BET surface area in a range of, e.g., from 50 to 80 m.sup.2/g and/or at least 33.3, 40, 45, 50, 55, 57.5, 60, or 62.5 m.sup.2/g and/or up to 120, 110, 100, 90, 80, 75, 70, 65 or 62.5 m.sup.2/g, wherein the catalyst has an average pore diameter in a range of, e.g., from 4 to 10 nm and/or at least 2, 3, 4.5, 5, 6, or 7.5 nm and/or up to 20, 17.5, 15, 14, 13, 12.5, 12, 11, 10.5, 9.5, 8.5, or 7.5 nm, and wherein the mesoporous amorphous silica is produced by a process comprising calcining a mixture comprising a silicate and a structure directing agent comprising glycerol and a fatty acid ammonium halide, such as C10 to C20-alkyl trialkylammonium halide(s). The fatty acid ammonium halides may have a fatty acid chain with at least 10, 11, 12, 13, 14, or 15 and/or up to 20, 19, 18, 17, 16, or 15 carbon atoms and/or the ammonium may have, independently, e.g., 1, 2, or 3 methyl, ethyl, propyl, isopropyl, butyl, isobutyl, s-butyl groups, and/or halides may be, for example, chlorides, bromides, and/or iodides.
[0065] Aspects of the invention include electrochemical cells, comprising: a carbon-based cathode; an anode; a heterogeneous catalyst; an electrolyte solution in contact with the cathode, the anode, and the catalyst; and a source of gaseous oxygen configured to produce oxygen-containing bubbles in the electrolyte solution near the carbon-based cathode, wherein the catalyst comprises: Fe.sup.3+ ions in a range of, e.g., from 5 to 20 wt. % and/or at least 2.5, 3.3, 4.5, 5.5, 6.5, 7.5, or 8 wt. % and/or up to 25, 22.5, 21, 19, 17.5, 16, 15, 14, 13, 12, 11, 10, 9, 8, or 7.5 wt. %, based on total catalyst weight; and, representing the balance of the weight of the heterogeneous catalyst, a support comprising at least 75, 80, 85, 90, 91, 92, 92.5, 93, 94, 95, 96, 97, 97.5, 98, 99, 99.1, 99.5, or 99.9 wt. %, based on total support weight, of a mesoporous amorphous silica, the support being impregnated with the Fe.sup.3+ ions, whereby impregnated can generally mean that the iron ions may be on the surface of, and/or embedded within the matrix of, the support. The impregnation of the support may be preferably achieved, in certain applications, during the fabrication of the silica from a solution comprising silicate(s) and iron ions, e.g., with a structure directing agent that may comprise, for example, polyol(s) such as glycerol, ethylene glycol, erythritol, PEG, and/or PVA, and/or surfactant(s) including, e.g., fatty acid ammonium halide(s) as described herein (examples: cetrimonium bromide (CTAB), cetylpyridinium chloride (CPC), benzalkonium chloride (BAC), benzethonium chloride (BZT), dimethyldioctadecylammonium chloride, and dioctadecyldimethylammonium bromide (DODAB)), or fatty acid sulfates, carboxylates, sulfonates, (examples: sodium lauryl sulfate, ammonium lauryl sulfate, 3-[(3-cholamido-propyl)dimethylammonio]-1-propanesulfonate, 4-(5-dodecyl) benzenesulfonate, sodium stearate, dioctyl sodium sulfosuccinate, sodium myreth sulfate, sodium laureth sulfate).
[0066] Useful catalysts may have a BET surface area in a range of from 25 to 100 m.sup.2/g, such as at least 30, 35, 40, 45, 50, 55, 60, or 65 m.sup.2/g and/or up to 150, 135, 125, 120, 110, 105, 95, 90, 85, 80, 75, 70, 67.7, 65 or 62.5 m.sup.2/g. Likewise or alternatively, useful catalysts may have an average pore diameter in a range of from 2 to 20 nm and/or at least 2.5, 3, 3.3, 4.5, 5.5, 6.5, 7.5, or 8 nm and/or up to 25, 22.5, 21, 19, 17.5, 16, 15, 14, 13, 12, 11, 10, 9, 8, or 7.5 nm. The catalyst(s) may be present in the electrolyte solution in a range of from 50 to 200 pg/mL electrolyte solution and/or at least at least 25, 35, 45, 55, 60, 65, 70, 75, 80, 85, 90, 95, 100, 105, 110, 115, or 120 pg/mL and/or up to 250, 225, 210, 190, 185, 180, 175, 170, 165, 160, 155, 150, 145, 140, 135, 130, 125, or 120 pg/mL.
[0067] Useful mesoporous amorphous silicas for the support may be made by a process comprising: contacting a silicate with a structure directing agent comprising glycerol, to obtain a mixture comprising the silicate and the glycerol; and calcining the mixture for at least 1, 2, 3, 4, 5, 6, 7, or 8 hours and/or no more than 18, 14, 12, 10, 8, or 6 hours, at a temperature in a range of from 500 to 1000 C., e.g., at least 550, 600, 625, 650, 675, 700, 725, 750 C. and/or no more than 1250, 1100, 950, 900, 850, 825, 800, 775, 750, 725, or 700 C. Useful structure directing agents may further comprise further polyols(s) and/or surfactant(s) such as fatty acid ammonium halide(s) as described above.
[0068] Anodes useful in the invention may be silicon/boron-doped diamond anodes and/or cathodes useful in the invention may be polymer-based graphite felt electrodes. Potential polymers upon which the graphite felt electrodes may be based may be PAN, PE-PVA, PE, PP, PS, polyamide, polyester, and/or mixtures thereof and/or copolymers comprising monomers of these in polymerized form. Depending upon the scale of the electrochemical cell, the surface area of the anode(s) and/or cathode(s) may be at least 4, 5, 7.5, 10, 15, 25, 50, 100, 200, 250, 500, 1000, 2500, 5000, or 10000 cm.sup.2, as is technically feasible, whereby arrays of at least 5, 10, 15, 20, 25, 50, 100, 250, 500, or 1000 pairs of electrodes may be used in larger cells.
[0069] Aspects of the invention provide methods, comprising: passing water comprising an organic compound, e.g., wastewater from a hospital, chemical plant, mill, textile factory, refinery, and/or municipality, through one or more electrochemical cells in any inventive permutation described herein, thereby subjecting the organic compound, such as pharmaceuticals, dyes, shampoos, conditioners, soap residues, lubricants, and/or to a droplet-impingement, flow-assisted Fenton reaction to degrade the organic compound, i.e., generally supplying a source of gaseous oxygen, such as air or concentrated O.sub.2 in some form, wherein the passing reduces a content of the organic compound in the water by at least 90, 91, 92, 92.5, 93, 94, 95, 96, 97, 97.5, 98, 99, 99.1, 99.5, or 99.9 wt. % from an inlet of the cell to an outlet of the cell within 20, 18, 16, or 15 minutes, and usually more than 5, 6, 7, 8, 9, or 10 minutes.
[0070] Aspects of the invention include methods for degrading one or more organic compounds, e.g., 2, 3, 4, 5, 7, 10, 15, 20, or more organic compounds, using one or more electrochemical cells in any inventive permutation described herein. Depending upon the flow and/or volume to be treated, as well as the volume of the cells employed, 5, 10, 25, 50, 100, 250, 500, or 1000 cells may be used, in parallel, series, or a mixture thereof. Such methods may comprise: subjecting the cathode and the anode to a potential to produce current densities in a range of 50 to 150 mA/cm.sup.2, e.g., at least 35, 45, 55, 60, 75, or 100 mA/cm.sup.2 and/or up to 175, 165, 155, 145, 140, 135, 130, or 125 mA/cm.sup.2 (any range described herein), while producing bubbles comprising O.sub.2 in the electrolyte solution comprising an organic compound, thereby generating hydroxyl radicals in the electrolyte solution which react with the organic compound, wherein at least 90, 92.5, 95, 97.5, 98, 99, 99.1, 99.5, or 99.9 wt % of the organic compound, relative to a total initial weight of the organic compound, is degraded after subjecting for a time period of 10 to 20 minutes, e.g., at least 8, 9, 11, 12, 13, 14, or 15 minutes and/or up to 25, 22.5, 19, 17.5, 16, 15.5, 15, 14, 13, or 12 minutes (any range described herein).
[0071] Such methods may comprise flowing a waste water, such as a municipal waste water, hospital waste water, chemical plant waste water, or the like, through the electrochemical cell comprising the electrolyte solution. The bubbles comprising O.sub.2 in inventive methods may be air bubbles. The O.sub.2 may be from multiple sources, such as air, enriched O.sub.2 gases, or pure O.sub.2.
[0072] Useful electrolyte solutions may comprise the organic compound(s) at an initial concentration in a range of from 0.1 to 2.0 pg/mL electrolyte solution, e.g., at least 25, 50, 100, 150, 250, 500 ng/mL and/or up to 5, 4, 3, 2.5, 1.5, 1, 0.9, 0.8, 0.75, 0.7, or 0.65 sg/mL (any range described herein), either collectively or individually. Useful electrolyte solutions, or contaminated water sources, may comprise two or more organic compounds which are degraded in the method, e.g., 3, 4, 5, 6, 7, 10, 15, 20, 25, 30, 50, 100, or more compounds.
[0073] Aspects of the invention include methods of making an inventive catalyst in any inventive permutation described herein, the method comprising: calcining rice husks to produce rice husk ash; mixing the rice husk ash with an inorganic base, such as sodium, potassium, lithium, ammonium, etc., hydroxide and/or (bi)carbonate, to produce a silicate solution; mixing a structure directing agent with the silicate solution to produce a gel; contacting the gel with an inorganic acid and the Fe salt to produce a loaded gel; and washing and calcining the loaded gel to produce the composite catalyst. Useful structure directing agents may comprise, e.g., polyols(s) as described herein, such as glycerol and/or surfactant(s) as described herein, such as fatty acid ammonium halide, e.g., a C10 to C20-alkyl trialkylammonium halide. While the rice husks, or ash from them, may be a source of the silica and/or silicate percursor, as well as any carbon-based binder material in the support, synthetic or natural silicates of any kind may be implemented in part or in whole, to make the support.
[0074] Inventive Fenton processes, and inventive cells conducting them and/or catalysts enabling them, may be conducted at a pH of at least 3, 4, 5, 6, or 7, and/or below 10, 9.5, 9, 8.5, 8, 7.5, or 7. Temperatures for the degradation may be at least 5, 10, 12.5, 15, 17.5, 20, 22.5, 25, or 30 C. and/or up to 100, 90, 80, 70, 60, 50, 45, 40, 35, 30, 25, and/or 20 C., though ambient temperature may be preferred in many circumstances. Manageable flow rates generally depend upon the electrochemical cell set up, and may be, for example, at least 1, 2.5, 5, 10, 15, 25, 50, 100, 250, 500, 1000, 2500, 5000, 110.sup.4, 110.sup.5, or 110.sup.6 L/s, and/or up to 110.sup.10, 110.sup.9, 110.sup.8, 110.sup.7, 110.sup.6, 110.sup.5, 110.sup.4, 1000, 500, 250, or 100 L/s.
[0075] Inventive heterogeneous catalysts may exclude or contain no more than 15, 10, 7.5, 5, 4, 3, 2, 1, 0.5, 0.1, 0.01, 0.001, or 0.0001 wt. %, relative to the total active metal weight in the Fenton catalyst, of Mg and/or Cu.
[0076] Exemplary beta blockers subject to degradation may include acebutolol hydrochloride (Sectral), atenolol (Tenormin), betaxolol hydrochloride (Kerlone), bisoprolol fumarate (Zebeta), carteolol hydrochloride (Cartrol), esmolol hydrochloride (Brevibloc), metoprolol (Lopressor, Toprol XL), penbutolol sulfate (Levatol), nadolol (Corgard), nebivolol (Bystolic), pindolol (Visken), propranolol (Inderal, InnoPran), timolol maleate (Blocadren), sotalol hydrochloride (Betapace), carvedilol (Coreg), and/or labetalol hydrochloride (Trandate, Normodyne), though the class of pharmaceutical (or other organic contaminant in water) subject to degradation is generally unlimited. Further examples of classes of drugs subject to degradation may include antipyretics, analgesics, antimalarials, antibiotics, antiseptics, anticoagulants, antidepressants, anticancer drugs, antiepileptics, antipsychotics, antivirals, sedatives, antidiabetic, hormone replacements, oral contraceptives, stimulants, tranquilizers, statins, or mixtures of two or more of any of these. Beyond beta blockers, relevant compound classes may include 5-alpha-reductase inhibitors, angiotensin II receptor antagonists, ACE inhibitors, alpha-adrenergic agonists, dopamine agonist, dopamine antagonist, incretin mimetics, nonsteroidal anti-inflammatory drugscyclooxygenase inhibitors, proton-pump inhibitors, renin inhibitors, selective glucocorticoid receptor modulators, selective serotonin reuptake inhibitors, or mixtures of two or more of any of these. Biopharmaceuticals, such as antibodies, proteins, nucleotide sequences/splices, etc., may also be degraded.
[0077] Fenton reaction methods, i.e., degradations, according to the invention may be equally effective with or without irradiation, and may exclude, for example, UV, visible, IR, and/or other wavelengths of light as desired. Inventive systems can operate without photovoltaic devices, films, cells, and/or materials. Materials of the invention may remediate waterremoving organic impuritieswithout using magnetism and/or without being magnetic. Inventive processes may remediate water without employing absorption and/or absorption and/or abstraction.
[0078] Aspects of the invention provide droplet-impingement, flow-assisted electro-Fenton (DFEF) system, which may be useful in degrading organic materials, pharmaceuticals, and the like, which are contaminating water and aqueous solutions (or even organic solutions with sufficient solubility). Inventive systems may be used to degrade mixtures of -blockers in hospital wastewater, which may be followed by LC-MS/MS. Air pump(s) may be used to generate a spray impingement flow at the anode surface. The entire sample matrix may be continuously saturated with natural air. Sol-gel synthesized, iron loaded, (optionally biogenic) silica-carbon nanocomposites (RHA/C-x % Fe) may be used as the heterogeneous catalysts, though the origin of the silica need not be restricted. The two drugs studied in the examples were acebutolol (ACE) and propranolol (PROP), though the degradation technique may be broadly applied to organic contaminants, and major intermediate species formed during degradation may be elucidated, if desired, using LC-MS/MS.
[0079] Unexpectedly superior features of the inventive approach include a synergistic effect of droplet-impingement at the cathode resulting in fast kinetics in continous electrogeneration of hydroxyl radicals. In addition, inventive approaches can implement low-cost biogenic silica composite catalyst(s) as an iron source and/or micro-electrolytic carbon source. Inventive approaches can likewise employ an air pump to generate spray droplet flow at the cathode and/or to continuously saturate the entire sample matrix with natural air.
[0080] Aspect of the invention provide a heterogeneous droplet-impingement flow-assisted electro-Fenton (DFEF) system catalyzed by, e.g., rice husk-derived, silica supported iron composite catalysts, which can degrade organic material, such as -blockers, in contaminated water, such as hospital wastewater. Three unexpected advantages of this green approach have been determined. Firstly, there is a synergistic effect of using droplet-impingement at the cathode, resulting in fast kinetics for generating hydroxyl radicals, while tolerating or even preferably using a low cost, yet reusable, biogenic silica for a composite catalyst serving as an iron and micro-electrolytic carbon source. Secondly, the system's ability to perform the electro-Fenton process without pH confinement of at most 3, i.e., at natural pH, since the biogenic iron composite source provides a suitable pH for the Fenton reaction. Thirdly the incorporation of response surface methodology based on central composite design (CCD) provides adequate process optimization at minimal experimental runs. It was demonstrated in the validation step that the experimental data were in good agreement with the theoretical values. A comparison study indicates that the DFEF treatment mode is superior to other known degradation approaches. The concentration decay kinetics of both propranolol (PROP) and acebutolol (ACE) follow pseudo-first-order kinetics, achieving complete degradation within 15 minutes of DFEF treatment.
EXAMPLES
[0081] CHEMICAL AND MATERIALS: All chemicals described herein were of analytical grade quality and were used as received without further purification. Acebutolol hydrochloride (ACE, at least 98% pure) and propranolol hydrochloride (PROP, at least 99% pure) were purchased from Sigma-Aldrich (Deisenhofen, Germany). Ferric nitrate, Fe(NO.sub.3).sub.3.9H.sub.2 (98.5%), cetyltrimethylammonium bromide (CTAB), nitric acid, sodium hydroxide, sulfuric acid, hydrochloric acid, acetone, sodium chloride, and glycerol were purchased from Sigma-Aldrich (St. Louis, USA). Acetonitrile, formic acid, and methanol (LC-MS grade) were purchased from Fisher Scientific (Schwerte, Germany). In all experiments, a 0.05 M Na.sub.2SO.sub.4 solution was used as a supporting electrolyte. An Si/BDD electrode with 2.75 m BDD thin layer thickness (both sides) deposited on a conductive Si sheet, was purchased from NeoCoat (Switzerland). A graphite felt electrode (GFE) based on 5 mm thick PAN was purchased from Shanghai Qijie Limited Co. (China).
[0082] The pH of the sample solutions was adjusted using 1M NaOH and H.sub.2SO.sub.4 (3 M). RHS/C-x % Fe composites were investigated as heterogeneous electro-catalysts. Rice husk used as a biogenic silica precursor was secured from a rice mill (Kerala, India). Ultrapure water processed from Milli-Q system (conductivity <610.sup.8 S/cm) (Milford, Mass., USA) was used for all the experiments. Syringe filters of 0.2 m pore size were obtained from Sigma Aldrich. Beta ()-blockers standard stock solutions of 1000 mg/L were prepared in methanol while mixed drug working solutions were prepared weekly by appropriate dilutions of a series of low concentrations of standard solutions in Milli-Q water. The study was conducted on hospital wastewater collected from King Fahd University of Petroleum and Minerals Medical Center.
[0083] CATALYST SYNTHESIS: Milled rice husk (RH, 45 g) was placed in a beaker containing 400 g of distilled water and 15 g of sulfuric acid under constant stirring for 3 hours and at 80 C. for washing. This washing stage rids the rice husks (RH) of adhered soil /dirt and reduces dissolved metallic impurities to negligible levels. The solid residues were then separated by filtration, washed with copious amount of deionized water until neutral in pH, then oven dried at 110 C. overnight. Subsequently, the residues were calcined in a muffle furnace at 700 C. for 8 hours to obtain 15% of the original material weight as rice husk ash (RHA). The dried RHA is mixed with 500 mL of 1M NaOH, stirred vigorously for 5 hours at 80 C. to obtain a sodium silicate solution, as a dark brown solution, that was later filtered and kept for subsequent use. CTAB and glycerol (each 2 wt. %) were dissolved in water/ethanol (1:1) solvent, added to sodium silicate solution and the mixture was stirred at 60 C. until dissolution. Both CTAB and glycerol can act as structure directing agents, and glycerol can also act as a capping agent ensuring stable nano-sized particles at high calcination temperature while enhancing the increment of functional moieties on the rice husk silica (RHS) sol for anchoring loaded metals. The resultant sodium silicate solution obtained was then titrated slowly with 3.0 M HNO.sub.3 containing the appropriate mass of Fe(NO.sub.3).sub.3.9H.sub.2O to reach 5, 10, or 20 wt. % of Fe, until reaching a pH of 4.0. The resulting solution/gel was aged at room temperature for 48 hours. The gel was recovered by centrifugation (Eppendorf centrifuge 5430, Hamburg, Germany) at 4000 rpm, washed thoroughly with distilled water, and dried in an oven at 110 C. for 18 hours. The nanocomposite catalysts were finally calcined for 5 hours and at 700 C. to remove CTAB and yield the final products. The solid products obtained were ground and labeled as iron loaded rice husk silica/carbon composites, RHS/C-x % Fe, where x is 0, 5, 10, or 20 wt. % Fe, with zero signified no iron loading. Iron loadings may be any of these or at least 2.5, 4, 6, 7, 7.5, 8, 9, 11, 11.5, 12, 12.5, 13.3, 14, 14.5, or 15 wt. % and/or 25, 22.5, 21, 19, 18, 17.5, 17, 16.5, 16, 15.5, 15, 14.5, or 14 wt. %, based on total catalyst weight.
[0084] CATALYST CHARACTERIZATION: The pore volume and size of the heterogeneous catalysts were measured on micromeritics and porosimetry analyzer (Micromeritics, ASAP2020, and USA) using liquid N.sub.2 adsorption-desorption at 196 C. by the Barrett-Joyner-Halenda (BJH) method. A field emission scanning electron microscope, FE-SEM (Tescan Lyla 3, USA), under a 15 kV acceleration voltage and energy-dispersive X-ray, EDX (Tescan Lyla 3, USA) was used for identification of the surface morphology and elemental composition of the prepared heterogeneous catalysts. X-ray photoelectron spectroscopy (XPS) and selected area electron diffraction (SAED) techniques were used to study the chemical and phase composition of the heterogeneous catalysts. The chemical bonding features and elemental composition of the synthesized rice husk based catalysts were characterized by XPS under monochromatized AlK (hv=1486.6 eV) radiation. X-ray diffraction (XRD) analysis was conducted on nanocomposites synthesized as described herein at a continuous scan rate of 0.5/min, 0.02 scan size and the Bragg's angle (20) range of 10 to 80. Transmission electron microscopy (TEM) was used to estimate the particle size, metal particle distribution and iron particles distribution on rice husk silica/carbon support.
[0085] LC/MS/MS SYSTEM AND ANALYSIS: Ultra-high-performance liquid chromatograph triple quadrupole mass spectrometry (LCMS-8050, Shimadzu) was used in monitoring the degradation process. Data acquisition and quantification were conducted with LabSolutions LCMS Ver. 5.6, Shimadzu, (Kyoto, Japan). The liquid chromatography (LC) instrument included an auto sampler, CTC-Pal (Analytics AG, Zwingen, Switzerland), two pumps, Shimadzu, and a 50 mL sample loop. Chromatographic separation of the -blockers was carried out on an Ultra IBD column (1002.1 mm3 m particle size; Restek, Bellefonte, Pa., USA) maintained at 401 C. Gradient elution with solvent A (0.03% formic acid) and solvent B (methanol/acetonitrile, 25:75) at a flow rate of 0.3 mL/min was used. The starting gradient was 10.0% of mobile phase B with a hold time of 0.5 minutes and was increased to 25% at 3.0 minutes, then to 30% at 3.5 minutes with a hold time of 0.5 minutes. From there, the elution was linearly ramped to 90% for another 0.5 min then again to 10% in another 0.5 minutes and 0.5 minutes was used for column stability and equilibration. The injection volume was 10 L. The ions of target analytes were detected in multiple reaction (MRM) mode, through transition monitoring of precursor ions of acebutolol (ACE) m/z 337 and propranolol (PROP) m/z 260 to product ions m/z 319.35-116 and m/z 183.25-116.2 for acebutolol (ACE) and propranolol (PROP), respectively. The MRM compound optimized parameters for propranolol (PROP) and acebutolol (ACE), viz., entrance potential (EP), declustering potential (DP), collision energy (CE), and collision cell exit potential (CXP) were 10, 22, 21, 19 and 10, 20, 22, 20 respectively. To identify the reaction intermediates, a Q3 scan (mass range, m/z, 60-600) was first performed, followed by a product ion scan of the suspected reaction intermediate and eventually a multiple reaction mode (MRM) scan.
[0086] DROPLET-IMPINGEMENT FLOW-ASSISTED ELECTRO-FENTON SYSTEM: Hydrogen peroxide electrogeneration experiments were performed in a 500 mL open and undivided cylindrical reactor suitable for a working solution of 0.21 L and FeRHS/C composite catalysts, designed to suite a droplet-impingement flow-assisted electro-Fenton mode.
[0087] An air pump connected to the sample flow system (at junction 9,
[0088] EVALUATION OF DEGRADATION RATE AND ELECTROGENERATION OF HYDROGEN PEROXIDE: The degradation rate was measured in terms of percentage degradation of the organic material using the LC-MS/MS. To identify -blocker degradation intermediates, samples were analyzed after 10 minutes of electrolysis under optimized degradation conditions for a droplet-impingement, flow-assisted electro-Fenton (DFEF) reaction. To evaluate the electro-Fenton degradation efficiency (%), the concentration of acebutolol (ACE) and propranolol (PROP) in the sample solution was evaluated before and after measuring degradation. The degradation efficiency (% degradation) was evaluated using the Equation 10, below:
wherein A.sub.0 and A represent -blocker concentration at time 0 and t respectively.
[0089] The electro-generation of H.sub.2O.sub.2 at the cathode by the inventive system was evaluated using potassium titanium (IV) oxalate method described in Analyst. 1980, 105, 950-954, which is incorporated herein by reference in its entirety. Briefly, 1 mL of filtered samples withdrawn from the electrolytic cell at regular time intervals was diluted with 1 mL of deionized water (each) followed by addition of 4 mL titanium regent, potassium titanium (IV) oxalate/H.sub.2SO.sub.4. The sample mixture was mixed thoroughly for 5 minutes to allow the development of an intense yellow complex of pertitanic acid with H.sub.2O.sub.2 present. The samples were then analyzed using UV-vis spectroscopy at a wavelength of 400 nM.
[0090] CENTRAL COMPOSITE DESIGN (CCD): A CCD approach was used to investigate the effect of five main parameters including: (i) the initial -blocker concentration, [].sub.0 (X.sub.1); (ii) heterogeneous catalyst concentration, Cat (X.sub.2); (iii) current density, CD (X.sub.3); (iv) electrolysis time, ET (X.sub.4); and (v) sample pH (X.sub.5), on effective degradation of -blockers by a DFEF with RHS/C-x % Fe. Each parameter was evaluated at a five coded level standard (2, 1, 0, +1, +2) with (), (0) and (+), respectively corresponding to low, middle, high levels. Thirty two randomized experiments consisting of 10 axial, 16 cube, and 6 replications at center point, based on levels and ranges of independent variables (design table and responses) with the experimental and predicted degradation responses expressed in percentage. The details of the CCD parameters, levels, and ranges are presented in Table 2. All the experiments performed in triplicate with the mean values presented.
TABLE-US-00002 TABLE 2 The CCD experimental design of independent test variables and design table of average -blocker degradation (%) in the DFEF reactor system. Calcu- lated % Experimental % Degra- degradation dation Run X1 X2 X3 X4 X5 PROP ACE AVE AVE 1 600 119 75 15 5 78.19 84.73 81.46 80.66 2 600 119 75 15 5 77.47 84.03 80.75 80.66 3 200 119 75 15 5 90.16 96.46 93.31 96.02 4 260 115 75 15 5 77.92 84.48 81.20 80.66 5 400 71.4 100 20 6 93.09 99.35 96.22 95.07 6 400 71.4 50 20 4 88.41 94.75 91.58 89.87 7 800 71.4 100 20 4 77.05 83.61 80.33 81.62 8 1000 119 75 15 5 85.43 91.83 88.63 85.88 9 600 119 25 15 5 62.13 68.99 65.56 68.81 10 600 214.3 75 15 5 58.57 65.51 62.04 57.16 11 800 71.4 50 20 6 68.38 75.12 71.75 70.33 12 800 71.4 50 10 4 33.03 40.47 36.75 35.50 13 600 119 125 15 5 90.28 96.58 93.43 90.13 14 400 166.7 50 20 6 78.15 84.69 81.42 81.06 15 600 119 75 5 8 27.64 35.18 31.41 33.20 16 800 71.4 100 10 6 58.36 65.30 61.83 61.13 17 400 166.7 50 10 4 53.69 60.73 57.21 57.02 18 600 119 75 15 5 76.50 83.08 79.79 80.66 19 600 23.8 75 15 5 31.11 38.59 34.85 39.68 20 600 119 75 15 3 75.90 82.50 79.20 77.02 21 600 119 75 15 UN 75.41 82.01 78.71 80.84 22 800 166.7 100 10 UN 54.92 61.92 58.42 61.23 23 600 119 75 15 5 76.02 82.60 79.31 80.66 24 800 166.7 50 20 4 79.16 85.68 82.42 84.50 25 400 166.7 100 20 4 88.28 94.62 91.45 93.81 26 400 71.4 50 10 6 42.81 50.05 46.43 42.73 27 400 166.7 100 10 6 68.18 74.92 71.55 71.92 28 800 166.7 50 10 6 54.93 61.93 58.43 58.53 29 800 166.7 100 20 6 83.21 89.65 86.43 89.07 30 600 119 75 15 5 78.14 84.68 81.41 80.66 31 400 23.8 100 10 4 48.41 55.55 51.98 51.00 32 600 119 75 30 5 93.49 99.73 96.61 94.77 AVE-represents average percentage degradation for both acebutolol (ACE) and propranolol (PROP) while UN- represents no pH adjustment.
[0091] Minitab software (Minitab Inc., State College, Pa., USA) was used in the construction of experimental design (CCD), mathematical modeling of the data, regression analysis, and optimization. The experimental results were then fitted with a second order polynomial in Equation 11 to correlate the relationship between independent variables with % -blocker degradation responses.
wherein Y is the average percentage n-blocker degradation for both propranolol (PROP) and acebutolol (ACE), [].sub.0 is the initial concentration of -blocker, Cat is the catalyst concentration, CD is current density, ET is extraction, and pH is sample pH.
[0092] SYNTHESIZED HETEROGENEOUS CATALYST: Different techniques were used to characterize the synthesized nanocomposite catalysts.
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[0094]
[0095] HYDROGEN PEROXIDE ELECTRO-GENERATION: The DFEF system was investigated for hydrogen peroxide electro-generation at different current densities as shown in
H.sub.2O.sub.2.fwdarw.HO.sub.2.+H.sup.++e.sup.Eq. 12
HO.sub.2..fwdarw.O.sub.2+H.sup.++e.sup.Eq. 13
[0096] The progressive increase in H.sub.2O.sub.2 electrogeneration before electrolytic parameter optimization can be enhanced by adding heterogeneous catalyst and/or tailoring reactor design to allow a large surface area electrode to contact the sample solution.
[0097] EFFECT OF OPERATING CONDITIONS ON DEGRADATION: The 5-variable central composite design (CCD) design matrix, experimental and predicted responses resulting from percentage degradation of -blockers are presented in Table 2. The experimental (%) degradation results of -blockers ranges from 31.41 to 96.61, e.g., at least 25, 27.5, 30, 32.5, or 35% and/or up to 100, 99.9, 99, 98, 97, 96, or 95%, while the calculated values range between 33.2 and 96.02. To compare and correlate the independent variables and results, multiple regression analysis was conducted, as shown in Table 3, simplifying to a second order polynomial response full equation embodied in Equation 11, above.
TABLE-US-00003 TABLE 3 CCD regression table for DFEF degradation of -blocker. Term Coef SE coef.sup.a T P Constant 80.6611 1.4886 54.184 <0.0001 [].sub.0, X.sub.1 2.535 0.7618 3.327 0.007 Cat, X.sub.2 4.3683 0.7618 5.734 <0.0001 CD, X.sub.3 5.3317 0.7618 6.998 <0.0001 E.T, X.sub.4 15.3917 0.7618 20.203 <0.0001 pH, X.sub.5 0.9558 0.7618 1.255 0.236 [].sub.0 [].sub.0 2.5714 0.6891 3.731 0.003 Cat Cat 8.0599 0.6891 11.696 <0.0001 CD CD 0.2974 0.6891 0.432 0.674 ET ET 4.1686 0.6891 6.049 <0.0001 pH pH 0.4324 0.6891 0.627 0.543 [].sub.0 Cat 1.2262 0.9331 1.314 0.216 [].sub.0 CD 0.1937 0.9331 0.208 0.839 [].sub.0 ET 1.75 0.9331 1.876 0.087 [].sub.0 pH 1.07 0.9331 1.147 0.276 Cat C.D 0.9675 0.9331 1.037 0.322 Cat ET 2.9237 0.9331 3.134 0.01 Cat pH 0.4538 0.9331 0.486 0.636 CD ET 1.1062 0.9331 1.186 0.261 CD pH 2.7363 0.9331 2.933 0.014 ET pH 2.74 0.9331 2.937 0.014 .sup.astandard error coefficient
[0098] Central composite design (CCD) is capable of providing high-quality predictions over the entire design space using minimal experimental runs compared to other design types. A polynomial model is a reasonable representation that compares the experimental response and model predictions using normal probability plots. To assess and prove the reliability of the model, the predicted/calculated values were plotted against the experimental/actual degradation values (%) as shown in
[0099] Analysis of Variance (ANOVA) further tests the adequacy and significance and adequacy of the CCD model by comparing the treatment and random errors variations underlying the measurements of the generated responses. Tables 3 and 4 show results of the quadratic responses represented as ANOVA residuals and regression coefficients.
TABLE-US-00004 TABLE 4 ANOVA for the degradation of -blockers by DFEF. % degradation efficiency Source of variation DOF Adj. SS Adj. MS F value P value Regression model 20 10,148.00 507.40 36.43 <0.0001 Linear 5 7002.10 1400.41 100.54 <0.0001 Square 5 2639.50 527.89 37.90 <0.0001 Interaction 10 506.50 50.65 3.64 0.0220 Residual error 11 153.20 13.93 Lack of fit 6 149.10 24.86 30.45 0.0010 Pure error 5 4.10 0.82 Total 31 10,301.30 R-squared (R.sup.2) 98.51% Adjusted R.sup.2 95.81% (Adj R.sup.2) Predicted R.sup.2 88.03% (Pred R.sup.2) Standard deviation 0.829 (SD)
[0100] The F-value is obtained by dividing the mean squares (MS) of the model by that of the residual error. The smaller the difference between the F value and the tabulated value, here 2.352 at a significance of 95%, correlates to greater confidence in the ability of a given model/factor to explain adequately the existing variation. The F-value obtained, i.e., 36.43, was greater than the tabulated F-value and had P-value less than 0.0001, which statistically confirms the adequacy and significance of the CCD model.
[0101] In addition, the P>F values (P-values) of less than 0.05 at 95% confidence level indicate the significance of the model terms, while P-value greater than 0.05 are insignificant. The coefficient of determination (R.sup.2) of the regression equation is a measure of the overall variation in the data generated by the model. Hence, a good fit model based on acceptable data should have R.sup.2 values closer to 1. The results for average -blocker degradation is well fitted to the mathematical model with a regression coefficient (R.sup.2) of 0.9851, i.e., greater than 0.900. The high R.sup.2 values determined further support the model's high capacity to predict responses. The model's lack of fit value was greater than 0.05, implying it is insignificant and indicating model's good predictability. Higher adjusted R.sup.2 (95.81%) values closer to R.sup.2 (98.51%) signify a desirable fitting quality between the model and the experimental data.
[0102] From ANOVA analysis in Table 3, the linear, square term effects, and the combined effects of CatET, CDpH, and ETpH, were found to be significant, in that their P-values were less than 0.05 at significance level of 95%. This means that the selected factors for the CCD model can contribute towards -blocker degradation (%). The interaction effects were generally identified based on p-values found to be less than 5% of significance level to confirm their statistical significance.
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[0106] Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views.
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[0117] The terms/effects on negative side of the Pareto chart in
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[0121] Response optimization based on desirability function was used in identification of optimum conditions of the variables resulting in a maximum response. A target value for the % -blocker degradation was set at 100%, a lower value of 31.41, an upper value of 110 (since the upper value has to be greater than the target value), and finally the importance and weight were both set to 1. The optimized conditions for degradation of -blockers with a composite desirability score of 0.99981 were found to be a catalyst concentration of 119 mg/L, current density of 75 mA/cm.sup.2, electrolysis time of 15 minutes, sample pH of 3, and [-blocker].sub.0 of 200 ng/mL, to realize 99.99% degradation efficiency. Triplicate experiments were conducted at optimized degradation conditions resulting in complete degradation efficiency for both propranolol (PROP) and acebutolol (ACE).
[0122]
[0123] Because of the relatively low BET surface area of RHS/C-10% composite catalyst, it was assumed that the contribution of catalyst adsorption of -blockers in contaminated water, such as hospital waste water, is negligible. Dispersion of the iron and carbon nanoparticles effectively increases the number of active sites on the nanocomposite catalyst, leading to effective H.sub.2O.sub.2 catalytic activity improvement.
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[0125] Similar experimental set-ups were used at optimized conditions with some modifications to correct for the mode used. With AO, the experiments were run in absence of RHS/C-10% Fe catalyst. Results obtained from the study indicate a performance trend of: AO<BEF<FEF<DFEF. Improved -blockers degradation efficiency (%) by DFEF as seen in
[0126]
[0127] The fastest degradation of acebutolol (ACE) at 10 minutes, and almost complete degradation takes place within 15 minutes, of DFEF treatment was realized with 119 mg/L. Based on these results, the degradation of -blockers in the DFEF system appears to depend substantially on the electrogeneration of bulk .OH radicals in the entire sample solution via a Fenton reaction and the adsorbed hydroxyl radicals (.OH.sub.k) at BDD anode. These .OH radicals are capable of degrading -blockers and even other micro-pollutants present in the sample solution to total mineralization according to Equations 16 and 17.
-blocker+.OH.sub.bulk+.OH.sub.ads.fwdarw.byproductsEq. 16
byproducts+.OH.sub.bulk+.OH.sub.ads.fwdarw.CO.sub.2+H.sub.2OEq. 17
[0128] The exponential decrease of concentrations of -blockers, acebutolol (ACE) and propranolol (PROP), with time indicates that the degradation by .OH radicals follows pseudo-first order reaction kinetics assuming quasi-static concentration of .OH radicals. This trend in behavior is similar to reports in the art regarding oxidative degradation of organic pollutants with strongly oxidizing hydroxyl radicals. Equations 18 to 21, below, were utilized in determining the pseudo first-order rate constants (k.sub.obs), wherein c is the concentration of -blocker at t time and C.sub.0 is the 200 ng/mL of the initial concentration: two kinds of radicals react with -blocker at different reaction rates denoted as k.sub.a and k.sub.b respectively.
[0129] Plotting ln (c.sub.0/c) against t resulting from the degradation of varied amounts of -blockers solution with various initial RHS/C-10% Fe composite catalyst amounts generated results presented in Table 5. The observed rate constant values (k.sub.obs), which were pseudo first-order, were calculated from linear regression analysis and the k.sub.obs values with their corresponding regression coefficients (linear R.sup.2) are tabulated in Table 5.
TABLE-US-00005 TABLE 5 Pseudo first-order rate constants and regression coefficients for degradation of -blockers. (Change the catalyst in % wt) [- blocker].sub.0 RHS-10% Fe K.sub.obs ACE K.sub.obs PROP R.sup.2 R.sup.2 (ng/L) (mg/L) (/min) 100 (/min) 100 ACE PROP 200 0 0.19 0.16 0.9856 0.9776 200 23.8 2.06 1.9 0.9932 0.9952 200 71.4 2.23 2.05 0.9924 0.9944 200 119 2.72 2.54 0.9954 0.9964 200 166.7 2.34 2.16 0.9947 0.9987 100 119 3.62 3.57 0.9973 0.9953 400 119 1.53 1.39 0.9933 0.9953
[0130] Regression coefficient (R.sup.2) values higher than 0.98 for both acebutolol (ACE) and propranolol (PROP) indicate that the degradation process fits well to a pseudo first-order reaction. There is an increase in the observed rate constant, k.sub.obs, for both -blockers, i.e., acebutolol (ACE) and propranolol (PROP), in the ranges of 0.19 to 2.7210.sup.2/min for acebutolol (ACE) and 0.16 to 2.5410.sup.2/min for propranolol (PROP), on increasing amounts of RHS-10% Fe catalyst from 0.119 mg/L. The observed trend indicates that the degradation of -blockers is mainly by .OH attributed by E-Fenton process, rather than .OH.sub.adsorbed for anodic oxidation. However, increasing the amount of catalyst beyond 119 mg/L, i.e., to 166.7 mg/L, decreases the K.sub.observed to 2.3410.sup.2/min for acebutolol (ACE) and 2.1610.sup.2/min for propranolol (PROP), considered mainly due to quenching of .OH by excess Fe.sup.2+ present as a result of RHS-10% Fe composite catalyst addition and micro-electrolysis, as indicated in Equation 7, above. Fast reaction rates (K.sub.observed) of 3.6210.sup.2/min and 3.5710.sup.2/min for acebutolol (ACE) and propranolol (PROP) were realized when the initial -blocker concentration of 100 ng/mL was halved. However, on doubling the initial concentration to 400 ng/mL, the K.sub.b,d decreased to 1.5310.sup.2/min for acebutolol (ACE) and 1.3910.sup.2/min for propranolol (PROP). Different byproducts are formed by the reaction between .OH radicals and the -blockers, when the concentration is increased, the available .OH radicals compete with the increased formation of -blocker degradation byproducts leading to a decrease in reaction rate.
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[0132] A similar reaction sequence for acebutolol (ACE) was observed during the .OH treatment. First, oxidative cleavage of a CO bond takes place to generate a phenol derivative and an alkyl group, followed by the cleavage of CN bond, as seen in the lower half of
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[0134] Numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.
REFERENCE SIGNS
[0135] 1 graphite felt electrode acting as cathode [0136] 2 boron-doped diamond (BDD) electrode acting as anode [0137] 3 DC power supply [0138] 4 air pump [0139] 5 magnetic stirrer [0140] 6 dual-headed peristaltic pump [0141] 7 sample holder [0142] 8 outlet flow [0143] 9 junction for mixing air with untreated sample to form a droplet-flow impingement E-Fenton system