ELECTROCHEMICAL ANTI-MICROBIAL TREATMENT AND INERT GAS GENERATING SYSTEM AND METHOD
20200316521 ยท 2020-10-08
Inventors
- Matthew Pess (West Hartford, CT, US)
- Jonathan Rheaume (West Hartford, CT)
- Michael L. Perry (Glastonbury, CT)
Cpc classification
C25B15/08
CHEMISTRY; METALLURGY
H01M2250/20
ELECTRICITY
H01M8/06
ELECTRICITY
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
A61L2202/11
HUMAN NECESSITIES
A62C99/0018
HUMAN NECESSITIES
International classification
B01D53/32
PERFORMING OPERATIONS; TRANSPORTING
B64D37/32
PERFORMING OPERATIONS; TRANSPORTING
C25B15/08
CHEMISTRY; METALLURGY
Abstract
A system is disclosed for treating a biologically active surface or material and inerting a protected space. Water is delivered to an anode of an electrochemical cell with the anode and a cathode separated by a proton transfer medium separator. A voltage difference is applied between the anode and the cathode to electrolyze water at the anode to form a mixture of protons and ozone. The protons are transferred across the separator to the cathode, and air is delivered to the cathode where oxygen is reduced to generate oxygen-depleted air, which is directed to the protected space. The ozone is transferred to an ozone storage or distribution system, and ozone is transferred from the ozone storage or distribution system to the biologically active surface or material.
Claims
1. An inert gas-generating system, comprising: an electrochemical cell comprising a cathode and an anode separated by a separator comprising a proton transfer medium; a cathode fluid flow path in operative fluid communication with the cathode between a cathode fluid flow path inlet and a cathode fluid flow path outlet; a cathode supply fluid flow path between an air source and the cathode fluid flow path inlet, and an inerting gas flow path in operative fluid communication with the cathode fluid flow path outlet and a protected space; an anode fluid flow path in operative fluid communication with the anode between an anode fluid flow path inlet and an anode fluid flow path outlet; an anode supply fluid flow path between a water source and the anode fluid flow path inlet, and an ozone flow path in operative fluid communication with the anode fluid flow path outlet and an ozone storage or distribution system; and an electrical connection between a power source and the electrochemical cell.
2. The system of claim 1, wherein the ozone flow path includes a gas-liquid separator that receives a mixture comprising process water, oxygen, and ozone from the anode fluid flow path outlet and outputs a gas comprising ozone to the ozone storage or distribution system.
3. The system of claim 1, wherein the ozone storage or distribution system is in controllable operative fluid communication with a biologically active surface or material.
4. The system of claim 3, wherein the biologically active surface or material includes a water storage tank, or a water distribution system, or a fuel storage tank, or a fuel distribution system.
5. The system of claim 4, wherein the water storage tank, water distribution system, fuel storage tank, or fuel distribution system is disposed on-board a vehicle.
6. The system of claim 5, wherein the protected space is selected from fuel tank ullage space, a cargo hold, or an equipment bay.
7. The system of claim 4, wherein the ozone storage or distribution system is in controllable operative fluid communication with a liquid space or a vapor space of a water storage or supply tank.
8. The system of claim 4, wherein the ozone storage or distribution system is in controllable operative fluid communication with a water supply flow path.
9. The system of claim 8, further comprising a controller configured to operate the electrochemical cell or direct a gas comprising ozone to the gas-liquid contactor in response to a flow of water on the water supply flow through the gas-liquid contactor.
10. The system of claim 1, further comprising: a hydrogen source in operative fluid communication with the anode fluid flow path inlet; an electrical connection between the electrochemical cell and a power sink; and a controller configured to operate the water treatment system in alternate modes of operation selected from a plurality of modes including: a first mode in which process water is directed to the anode fluid flow path inlet, electric power is directed from the power source to the electrochemical cell to provide a voltage difference between the anode and the cathode, and a gas comprising ozone is directed from the anode fluid flow path outlet to the ozone storage or distribution system, and a second mode in which hydrogen is directed from the hydrogen source to the anode fluid flow path inlet, electric power is directed from the electrochemical cell to the power sink, and the ozone storage or distribution system is isolated from the anode fluid flow path outlet.
11. The system of claim 10, wherein the system is disposed on-board a vehicle, and the controller is configured to operate in the first mode continuously or at intervals under normal operating conditions, and to operate in the second mode in response to a demand for emergency electrical power.
12. A method of treating a biologically active surface or material and inerting a protected space, comprising: delivering water to an anode of an electrochemical cell comprising the anode and a cathode separated by a separator comprising a proton transfer medium; applying a voltage difference between the anode and the cathode to electrolyze water at the anode to form a mixture comprising protons and ozone; transferring the ozone to an ozone storage or distribution system, and transferring ozone from the ozone storage or distribution system to the biologically active surface or material; delivering air to the cathode and transferring the protons across the separator to the cathode, and reducing oxygen at the cathode to generate oxygen-depleted air; directing the oxygen-depleted air from the cathode of the electrochemical cell to the protected space.
13. The method of claim 12, comprising directing a fluid from the anode fluid flow path outlet to a gas-liquid separator, and directing the gas mixture comprising ozone from the cathode fluid flow path outlet and outputs a gas comprising ozone to the ozone storage or distribution system.
14. The method of claim 13, further comprising operating the electrochemical cell and directing the gas comprising ozone to the gas-liquid contactor in response to a flow of water on the aircraft water supply flow through the gas-liquid contactor.
15. The method of claim 12, wherein the biologically active surface or material includes a water storage tank, or a water distribution system, or a fuel storage tank, or a fuel distribution system.
16. The method of claim 15, wherein the biologically active surface or material includes a water storage tank, and the method includes sparging the gas comprising ozone through a liquid space in the water storage tank.
17. The method of claim 15, wherein the biologically active surface or material includes a water distribution system, and the method includes contacting gas flowing through the water distribution system with a stream of the gas comprising ozone.
18. The method of claim 15, wherein the biologically active surface or material includes a fuel storage tank or a fuel distribution system, and the method includes inerting the fuel storage tank or fuel distribution system, and adding the gas comprising ozone to the fuel tank or fuel distribution system.
19. The method of claim 18, wherein inerting the fuel storage tank or distribution system includes adding an inert gas to the fuel tank or fuel distribution system.
20. The method of claim 12, further comprising: operating in alternate modes of operation selected from a plurality of modes including: a first mode in which process water is directed to the anode fluid flow path inlet, electric power is directed from the power source to the electrochemical cell to provide a voltage difference between the anode and the cathode, and a gas comprising ozone is directed from the anode fluid flow path outlet to the ozone storage or distribution system, and a second mode in which hydrogen is directed from the hydrogen source to the anode fluid flow path inlet, electric power is directed from the electrochemical cell to the power sink, and the ozone storage or distribution system is isolated from the anode fluid flow path outlet.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The following descriptions should not be considered limiting in any way. With reference to the accompanying drawings, like elements are numbered alike:
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
DETAILED DESCRIPTION
[0033] A detailed description of one or more embodiments of the disclosed apparatus and method are presented herein by way of exemplification and not limitation with reference to the Figures.
[0034] Although shown and described above and below with respect to an aircraft, embodiments of the present disclosure are applicable to on-board systems for any type of vehicle or for on-site installation in fixed systems. For example, military vehicles, heavy machinery vehicles, sea craft, ships, submarines, etc., may benefit from implementation of embodiments of the present disclosure. For example, aircraft and other vehicles having fire suppression systems, emergency power systems, and other systems that may electrochemical systems as described herein may include the redundant systems described herein. As such, the present disclosure is not limited to application to aircraft, but rather aircraft are illustrated and described as example and explanatory embodiments for implementation of embodiments of the present disclosure.
[0035] As shown in
[0036] Also shown in
[0037] Referring now to
[0038] The cathode 14 and anode 16 can be controllably electrically connected by electrical circuit 18 to a controllable electric power system 20, which can include a power source (e.g., DC power rectified from AC power produced by a generator powered by a gas turbine engine used for propulsion or by an auxiliary power unit) and optionally a power sink 21. In some embodiments, the electric power system 20 can optionally include a connection to the electric power sink 21 (e.g., one or more electricity-consuming systems or components onboard the vehicle) with appropriate switching (e.g., switches 19), power conditioning, or power bus(es) for such on-board electricity-consuming systems or components, for optional operation in an alternative fuel cell mode.
[0039] With continued reference to
[0040] Exemplary materials from which the electrochemical proton transfer medium can be fabricated include proton-conducting ionomers and ion-exchange resins. Ion-exchange resins useful as proton conducting materials include hydrocarbon- and fluorocarbon-type resins. Fluorocarbon-type resins typically exhibit excellent resistance to oxidation by halogen, strong acids, and bases. One family of fluorocarbon-type resins having sulfonic acid group functionality is NAFION resins (commercially available from E. I. du Pont de Nemours and Company, Wilmington, Del.). Alternatively, instead of an ion-exchange membrane, the separator 12 can be comprised of a liquid electrolyte, such as sulfuric or phosphoric acid, which may preferentially be absorbed in a porous-solid matrix material such as a layer of silicon carbide or a polymer than can absorb the liquid electrolyte, such as poly(benzoxazole). These types of alternative membrane electrolytes are well known and have been used in other electrochemical cells, such as phosphoric-acid fuel cells.
[0041] During operation of a proton transfer electrochemical cell in the electrolytic mode, water at the anode undergoes an electrolysis reaction according to the formulae:
H.sub.2O.fwdarw.O.sub.2+2H.sup.++2e.sup. (1a)
3H.sub.2O.fwdarw.O.sub.3+6H.sup.++6e.sup. (1b) [0042] The electrons produced by this reaction are drawn from electrical circuit 18 powered by electric power source 20 connecting the positively charged anode 16 with the cathode 14. The hydrogen ions (i.e., protons) produced by this reaction migrate across the separator 12, where they react at the cathode 14 with oxygen in the cathode flow path 23 to produce water according to the formula
O.sub.2+2H.sup.++2e.sup..fwdarw.H.sub.2O (2) [0043] Removal of oxygen from cathode flow path 23 produces nitrogen-enriched air exiting the region of the cathode 14. The oxygen and ozone evolved at the anode 16 by the reaction of formula (1) is discharged as anode exhaust 26.
[0044] During operation of a proton transfer electrochemical cell in a fuel cell mode, fuel (e.g., hydrogen) at the anode undergoes an electrochemical oxidation according to the formula
H.sub.2.fwdarw.2H.sup.++2e.sup. (3) [0045] The electrons produced by this reaction flow through electrical circuit 18 to provide electric power to the electric power sink 21. The hydrogen ions (i.e., protons) produced by this reaction migrate across the separator 12, where they react at the cathode 14 with oxygen in the cathode flow path 23 to produce water according to the formula (2).
O.sub.2+2H.sup.++2e.sup..fwdarw.H.sub.2O (2) [0046] Removal of oxygen from cathode flow path 23 produces nitrogen-enriched air exiting the region of the cathode 14.
[0047] As mentioned above, the electrolysis reaction occurring at the positively charged anode 16 requires water, and the ionic polymers used for a PEM electrolyte perform more effectively in the presence of water. Accordingly, in some embodiments, a PEM membrane electrolyte is saturated with water or water vapor. Although the reactions (1a-b) and (2) are stoichiometrically balanced with respect to water so that there is no net consumption of water, in practice some amount of moisture will be removed through the cathode exhaust 24 and/or the anode exhaust 26 (either entrained or evaporated into the exiting gas streams). Accordingly, in some exemplary embodiments, water from a water source is circulated past the anode 16 along an anode fluid flow path (and optionally also past the cathode 14). Such water circulation can also provide cooling for the electrochemical cells. In some exemplary embodiments, water can be provided at the anode from humidity in air along an anode fluid flow path in fluid communication with the anode. In other embodiments, the water produced at cathode 14 can be captured and recycled to anode 16 (e.g., through a water circulation loop, not shown). It should also be noted that, although the embodiments are contemplated where a single electrochemical cell is employed, in practice multiple electrochemical cells will be electrically connected in series with fluid flow to the multiple cathode and anode flow paths routed through manifold assemblies.
[0048] An example embodiment of an aircraft inert gas-generating system that produces ozone from an electrochemical cell 10 is schematically shown in
[0049] As further shown in
[0050] As further shown in
[0051] As further shown in
[0052] Additional detail regarding the storage or distribution of the gas comprising ozone is shown in an example embodiment of
[0053] In another embodiment, instead of treating a water supply system by introducing ozone directly into a water supply tank such as tank 34, the gas comprising ozone can be introduced to a gas-liquid contactor 50 disposed along conduit 44 serving as a water supply line, as shown in the example embodiment of
[0054] In some embodiments, the electrochemical cell 10 can be operated continuously for delivery of ozone to the ozone storage or distribution system 34. However, continuous operation may not be necessary to meet system needs, and in some embodiments, the electrochemical cell 10 can be operated at to produce ozone at regular or irregular intervals. For example, in some embodiments, the electrochemical cell 10 can be operated in response to a predetermined quantity of water passing through a water storage tank (i.e., a degree of tank turnover). In some embodiments, the electrochemical cell 10 can be operated in response to detection of water passing through conduit 44 as a water supply line or through the gas-liquid contactor 50. In some embodiments, the electrochemical cell can be operated in response to a predetermined period of time such as a timer operating in the processor of controller 36.
[0055] Although this disclosure includes embodiments where an electrochemical cell is utilized exclusively for producing ozone and inert gas, the electrochemical cell can also be used for other purposes. For example, in some embodiments, the electrochemical cell can be used to in an alternate mode to provide electric power for on-board or on-site power-consuming systems, as disclosed in the aforementioned US Patent Application Publication No. 2017/0331131A1. In this mode, fuel (e.g., hydrogen) is directed from a fuel source to the anode 16 where hydrogen molecules are split to form protons that are transported across the separator 12 to combine with oxygen at the cathode. Simultaneously, reduction and oxidation reactions exchange electrons at the electrodes, thereby producing electricity in an external circuit. Ozone is not produced by the electrochemical cell in this mode, and the water supply system usually can go untreated for short periods such as during an electricity-production mode. Embodiments in which these alternate modes of operation can be utilized include, for example, operating the system in alternate modes selected from a plurality of modes including a first mode of electrochemical oxygen production under normal aircraft operating conditions (e.g., in which an engine-mounted generator provides electrical power) and a second mode of electrochemical electricity production (e.g., in response to a demand for emergency electrical power such as resulting from failure of an engine-mounted generator) with ozone provided to an ozone storage or distribution 34. ODA can be produced at the cathode 14 in each of these alternate modes of operation.
[0056] The term about is intended to include the degree of error associated with measurement of the particular quantity based upon the equipment available at the time of filing the application.
[0057] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present disclosure. As used herein, the singular forms a, an, the, or any are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms comprises and/or comprising, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, element components, and/or groups thereof.
[0058] While the present disclosure has been described with reference to an exemplary embodiment or embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the present disclosure. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the present disclosure without departing from the essential scope thereof. Therefore, it is intended that the present disclosure not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this present disclosure, but that the present disclosure will include all embodiments falling within the scope of the claims.