METAL NANOPARTICLE ENHANCED SEMICONDUCTOR FILM FOR FUNCTIONALIZED TEXTILES

Abstract

A method for forming superior and stable metallic nanoparticle and semiconductor coated fiber materials is provided. The method can include the steps of coating at least one surface of a material, for example a textile material, with a semiconducting layer, and growing metallic nanoparticles directly on the semiconducting layer. The steps for coating the surface of the material with a semiconducting layer can include forming a titanium dioxide film on the surface of the textile material, immersing the coated textile layer in a metallic nanoparticle precursor solution, drying the coated textile layer and exposing the textile layer to UV radiation. The metallic nanoparticles can include gold and/or silver nanoparticles. Also disclosed are materials resistant to microbes, including bacteria and viruses. These materials comprise at least one treated surface coated with metallic nanoparticles. The treated surface may comprise the surface of a textile material, such as a cotton fiber surface. Personal protection equipment, that are effective for preventing exposure to bacteria and viruses, such as surgical masks and protective garments, are provided, and are made with the textiles described.

Claims

1. A method for providing an antimicrobial metallic nanoparticle, semiconductor-coated surface on a textile material comprising: providing a semiconducting layer on at least one surface of the textile material to provide a treated semi-conductorcoated textile material surface; and providing a uniform coating of metallic nanoparticles onto said textile material surface so as to provide a textile material comprising an antimicrobial metallic nanoparticle, semiconductor-coated surface.

2. The method of claim 1, wherein the semiconducting layer comprises a thin TiO.sub.2 film.

3. The method of claim 2, wherein the TiO.sub.2 film is provided to the surface with a sol-gel procedure.

4. The method of claim 1, wherein the metallic nanoparticles comprise gold nanoparticles.

5. The method of claim 1, wherein the metallic nanoparticles comprise silver nanoparticles.

6. The method of claim 1, wherein providing the metallic nanoparticles onto the textile material surface further comprises: preparing a solution of metallic nanoparticle precursor solution; immersing said semiconductor-coated textile material into said precursor solution to provide a precursor solution treated textile material; drying said precursor solution treated textile material; and exposing said dried precursor solution treated textile material to ultraviolet radiation for a selected time duration sufficient to provide deposition of metallic nanoparticles on at least one surface of the treated textile material.

7. The method of claim 6, wherein said precursor solution comprises gold chloride (AuCl.sub.3).

8. The method of claim 6, wherein said precursor solution comprises silver nitrate (AgNO.sub.3).

9. The method of claim 6, wherein said semiconductor-coated textile material is immersed in said precursor solution for approximately 30 seconds.

10. The method of claim 6, wherein the metallic nanoparticle semiconductor coated surface comprises an anti-viral semiconductor coated fiber material.

11. The method of claim 6 wherein the precursor solution treated semiconductor coated fiber material is dried at room temperature under normal atmospheric conditions for approximately 24 hours.

12. The method of claim 6, wherein said dried precursor solution treated textile material is exposed to about 254 nm ultraviolet radiation for approximately 30 minutes.

13. The method of claim 6, wherein said dried precursor solution treated textile material is exposed to about 254 nm UV radiation for approximately 15 minutes.

14. A material comprising at least one surface comprising a metallic nanoparticle, semiconductor-coated textile surface, wherein said textile surface is anti-microbial and self-cleaning.

15. The material of claim 14 wherein the metallic nanoparticles comprise gold nanoparticles, silver nanoparticles, or a combination thereof.

16. The material of claim 14 wherein the textile surface is a cotton textile surface.

17. A metallic nanoparticle and semi-conductor fiber material comprising: a textile material having at least one surface comprising a nanostructured titanium dioxide film and nanostructured metallic nanoparticles.

18. The metallic nanoparticle and semi-conductor film material of claim 17, wherein the metallic nanoparticles comprises gold, silver or combination of gold and silver nanoparticles.

19. The metallic nanoparticle and semi-conductor coated film material of claim 17 wherein said material inhibits microbial penetration.

20. A face mask comprising the metallic nanoparticle and semi-conductor fiber material of claim 17, said face mask being conformed to fit securely over a subject's mouth and nose.

21. The face mask of claim 21 comprising a surgical mask.

22. A garment comprising the metallic nanoparticle and semi-conductor fiber material of claim 17.

23. The garment of claim 22 comprising a surgical garment.

Description

DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING

[0017] A clear understanding of the methodology employed and results obtained by this novel treatment technique can be had by referencing the appended drawings which illustrate the method and results of the innovative treatment technique, although it will be understood that such drawings depict preferred embodiments of the invention and, therefore, are not to be considered as limiting its scope with regard to other embodiments which the invention is capable of contemplating.

[0018] Accordingly, in the accompanying drawing, which forms a part of the specification and is to be read in conjunction therewith in which like reference numerals are used to indicate like or similar parts in the various views:

[0019] FIG. 1 is a schematic representation of a methodology used to construct a metallic nanoparticle semiconducting film-coated textile material in accordance with one embodiment of the present invention;

[0020] FIG. 2 is a schematic representation of a methodology used to deposit the semiconducting film onto a textile material in accordance with one embodiment of the present invention;

[0021] FIG. 3 is an SEM image showing an uncoated pristine fiber material at low and high magnification (a, b) and a TiO.sub.2 coated fiber material at low and high magnification (c, d) in accordance with one embodiment of the present invention;

[0022] FIG. 4A is a schematic representation of a methodology used to deposit and/or grow metallic nanoparticles directly on the surface of fiber material having a semiconducting layer coated thereon in accordance with one embodiment of the present invention;

[0023] FIG. 4B is a schematic representation of a methodology used to deposit and/or grow metallic nanoparticles directly on the surface of fiber material having a semiconducting layer coated thereon in accordance with another embodiment of the present invention;

[0024] FIG. 5 is a SEM image showing an AgTiO.sub.2 coated fiber material at low and high magnification (e, f) and an AuTiO.sub.2 coated fiber material a low and high magnification (g, h) in accordance with one embodiment of the present invention;

[0025] FIG. 6 is a graph containing the ultraviolet and visible absorption spectra of an uncoated pristine fiber material, a TiO.sub.2 coated fiber material, an AgTiO.sub.2 coated fiber material, and an AuTiO.sub.2 coated fiber material in accordance with one embodiment of the present invention;

[0026] FIG. 7 is a graph showing XRD spectra for (a) pre-exposure AgTiO.sub.2 coated fiber material, (b) pre-exposure AuTiO.sub.2 coated fiber material, (c) pre-exposure TiO.sub.2 coated fiber material, (d) pre-exposure pristine uncoated fiber material, and (e) post-exposure TiO.sub.2 coated fiber material in accordance with one embodiment of the present invention;

[0027] FIG. 8 is a graph showing the ultraviolet and visible absorption spectra of (a) AgTiO.sub.2 coated fiber material, (b) AuTiO.sub.2 coated fiber material, (c) TiO.sub.2 coated fiber material, and (d) pristine uncoated fiber material, after staining with methylene blue dye and exposure to simulated solar light (1.5 sun intensity) over a measured interval of time to quantify the self-cleaning efficacy in accordance with one embodiment of the present invention;

[0028] FIG. 9 is a graph showing the rate of stain extinction of (a) AgTiO.sub.2 coated fiber material, (b) AuTiO.sub.2 coated fiber material, (c) TiO.sub.2 coated fiber material, and (d) pristine uncoated fiber material, after staining with methylene blue dye and exposure to simulated solar light (1.5 sun intensity) over a measured interval of time in accordance with one embodiment of the present invention;

[0029] FIG. 10 is a graph showing the C/CO data for a AgTiO.sub.2 coated fiber material over repeated cycles of staining and UV exposure in accordance with one embodiment of the present invention;

[0030] FIG. 11 is a graph of the FTIR spectra for AuTiO.sub.2 coated fiber material after repeated exposure to simulated solar light for exposure times of (a) no exposure, (b) two hours, (c) four hours, (d) six hours, and (e) ten hours in accordance with one embodiment of the present invention;

[0031] FIG. 12 is an image of a Kirby-Baur disk diffusion test for antimicrobial activity with (a) AuTiO.sub.2 coated fiber material, (b) AgTiO.sub.2 coated fiber material, and (c) pristine uncoated fiber material in accordance with one embodiment of the present invention; and

[0032] FIG. 13 is a schematic representation of the antimicrobial activity of AuTiO.sub.2 coated fiber material before and after light exposure in accordance with one embodiment of the present invention.

DETAILED DESCRIPTION OF THE INVENTION

[0033] The invention will now be described with reference to the drawing figures, in which like reference numerals refer to like parts throughout. For purposes of clarity in illustrating the characteristics of the present invention, proportional relationships of the elements have not necessarily been maintained in the drawing figures.

[0034] The following detailed description of the invention references specific embodiments in which the invention can be practiced. The embodiments are intended to describe aspects of the invention in sufficient detail to enable those skilled in the art to practice the invention. Other embodiments can be utilized and changes can be made without departing from the scope of the present invention. The present invention is defined by the appended claims and the description is, therefore, not to be taken in a limiting sense and shall not limit the scope of equivalents to which such claims are entitled.

[0035] The present invention is directed to noble metal particles, such as gold and/or silver, titanium dioxide coated fibers or textile materials 10. Such fibers 10 of the present invention have been shown to have substantial benefits, including being self-cleaning, anti-microbial, and protective against UV radiation. The present invention is also directed to a method 100 for constructing metallic nanoparticle and semiconductor layer textile materials. According to one embodiment, method 100 includes procedures for depositing and/or growing gold/silver nanoparticles onto a nanostructured titanium dioxide (TiO.sub.2) film applied to a textile material or fiber surface. As described in greater detail herein, the method 100 of the present invention can be utilized to apply a uniform and high surface area film of TiO.sub.2 onto a cotton fiber or other textile material, and subsequently directly incorporate gold/silver nanoparticles on the nanostructured TiO.sub.2 surface of the fiber/textile material. The method 100 described herein can produce a TiO.sub.2 film that is substantially homogenous with uniformly distributed Au/Ag nanoparticles on the TiO.sub.2 film distributed using photocatalytic reduction method.

[0036] According to one embodiment the AgTiO.sub.2 coated textile material 10 of the present invention was observed to have the largest improvement in rate of stain extinction compared to the untreated fibers with a methylene blue stain. According to one embodiment, the Au and/or AgTiO.sub.2 coated textile material 10 of the present invention were observed to have the largest improvement versus untreated fibers when stained with Congo red. The Ag/AuTiO.sub.2 coated textile material 10 can maintain consistent photocatalytic activity over multiple cycles and have resistance to degradation, which was verified using Fourier transform infrared spectroscopy (FTIR). The Ag/AuTiO.sub.2 coated textile material 10 are also configured for efficient anti-microbial activity, which was confirmed by exposure of the fibers to bacterial culture (Escherichia Coli) and direct observation of antimicrobial activity.

[0037] As described herein, the present invention is directed to a method 100 for depositing and/or growing nanostructured gold and silver nanoparticles on the surface of natural fibers (i.e., textile materials) that have been coated with TiO.sub.2. The TiO.sub.2 coating can be applied utilizing a sol-gel based method that uniformly coats the fiber material; however, other methods can also be suitably be used. TiO.sub.2 is a well-known photo-catalyst that has been extensively tested and shown to effectively decompose a wide range of organic substances under irradiation with solar light, including methylene blue, isothiazolin-3-ones, formaldehyde, acid orange, phenol, coffee/wine stains, and even the chemical warfare agent Soman. The innate photocatalytic effectiveness of TiO.sub.2 is very high, even under artificial room lighting a layer of TiO.sub.2 possesses sufficient photocatalytic activity to completely mineralize an approximately 1 m thick hydrocarbon layer every hour, and therefore can be suitable for a surface photocatalytic coating to produce self-cleaning fibers and textile materials.

[0038] The gold and silver nanoparticles can be applied via direct reduction of AuCl.sub.3 and/or AgNO.sub.3 by UV radiation as described herein. Ag/AuTiO.sub.2 coated fibers 10 created through method 100 of the present invention have demonstrated self-cleansing and anti-microbial properties. Silver nanoparticles have been shown to have antibacterial activity and have been shown to reduce the incidence of electron/hole recombination when used in conjunction with TiO.sub.2, which should improve photocatalytic activity. Gold nanoparticles have been shown to decrease the bandgap of TiO.sub.2 which improves overall photocatalytic activity and allows for the photocatalytic destruction of certain organic under visible-only/UV filtered lighting conditions where a TiO.sub.2 coating alone is ineffective. As described herein, method 100 of the present invention is directed to procedures for successfully depositing and growing gold and silver nanoparticles onto a TiO.sub.2 coating layer that coats the surface of a textile or fiber material.

[0039] Referring to FIG. 1, method 100 according to one embodiment of the present invention is illustrated schematically. As shown, method 100 begins with an initial step 200 that includes providing a fiber/textile material and coating the textile material with a TiO.sub.2 coating. As further shown in FIG. 1, method 100 includes a subsequent step 300 that includes depositing gold and/or silver nanoparticles onto the surface of the TiO.sub.2 fiber/textile material. Method 100 and steps 200 and 300 incorporated into method 100 for providing an Au/AgTiO.sub.2 coated fiber material 10 will now be described in greater detail with reference to the several figures.

[0040] Referring to FIG. 2, step 200 and the methodology for coating the fiber or textile material (referred to herein as a fiber material for simplicity) with a thin film of titanium dioxide via a sol-gel method can take place in several steps as described below. At step 202, the fiber material can be washed and cleaned. According to one embodiment the fiber material at step 202 can be thoroughly cleaned via washing with acetone at an elevated temperature for a suitable period of time (e.g., hours) to remove any impurities that may be present (such as natural fats). In other embodiments, any suitable cleaning method can also be utilized. Next, at step 204, the fiber can be dried. According to one embodiment, the drying process of step 204 can include drying the fiber material at room temperature or other suitable temperature for a suitable period of time (for example, 12 hours).

[0041] Next, at step 206, a TiO.sub.2 nanosol coating solution can be prepared for coating the fiber material. The coating solution can include the preparation of two solutions: solution A and solution B. As shown by step 206A, solution A can be prepared by combining approximately 2% by volume acetic acid and 12% by volume titanium isopropoxide in approximately 86% by volume 2-propanol and mix vigorously for approximately 30 minutes as represented by step 206C. According to one embodiment, solution A can comprise 50 mL of 2-propanol, 1 mL of acetic acid, and 5.91 mL of titanium isopropoxide; however, it is recognized that other percentage-by-volume amounts can suitably be used. As shown by step 206B, solution B can be prepared by combining approximately 6% by volume of concentrated hydrochloric acid and approximately 1.5% ultrapure water in approximately 92.5% of 2-propanol and mix vigorously for approximately 30 minutes as represented by step 206C. According to one embodiment, solution B can comprise 50 mL of 2-propanol, 3 mL concentrated hydrochloric acid, and 0.72 mL of ultrapure water; however, it is recognized that other percentage-by-volume amounts can suitably be used.

[0042] Next, at step 208, solutions A and B can be mixed together and combined. According to one embodiment, step 208 includes the procedure of slowly adding solution B into solution A while under vigorous stirring (e.g., 400-800 rpm) solution A until the solutions A and B are thoroughly combined to form the nanosol coating solution.

[0043] Next, at step 210, the fiber material can be immersed in the nanosol coating solution for approximately 30 seconds and removed. Depending on the particular application of method 100, the prepared nanosol coating solution can continued to be used for as long as 7 days before it loses its integrity and precipitating out TiO.sub.2 and becoming qualitatively opaque instead of transparent. The ability to reuse the prepared nanosol coating solution for an extended period of time and provide cost and efficiency benefits for large-scale productions of Au/AgTiO.sub.2 coated fiber material 10.

[0044] Next, at step 212, the fiber material can be dried. According to one embodiment, the drying process at step 212 can include drying the fiber material for approximately 24 hours at room temperature under normal atmospheric conditions.

[0045] Next, at step 214, the fiber material can be calcined in order to remove any residual solvent. According to one embodiment, as shown in FIG. 2, step 214 can include a sub-step 214A where the fiber material is calcined at approximately 65 C. for approximately 10 minutes and a sub-step 214B where the fiber material is calcined at approximately 90-95 C. for approximately 5 minutes under normal atmospheric conditions.

[0046] Next, at step 216, the calcined fiber material can be hydrothermally treated to remove excess oxide left behind from the nanosol coating process. According to one embodiment, the process at step 216 can include boiling the fiber material in ultrapure water for a period of approximately 3 hours.

[0047] FIG. 3 illustrates the effect of the TiO.sub.2 coating process described in step 200. FIGS. 3(a) and 3(b) provide SEM images at low and high magnification, respectively of a cotton fiber material that was not treated with the TiO.sub.2 coating of step 200. FIGS. 3(c) and 3(d) provide SEM images at low and high magnification, respectively, of a TiO.sub.2 coated cotton fiber material that was treated with the TiO.sub.2 coating of step 200. The differences between (a) and (b) of FIG. 3 and (c) and (d) demonstrate how the coating process of step 200 creates a thin, essentially uniform coating on the surface of the fiber material, and that the coating process of step 200 results in quality adhesion of the coating to the surface of the fiber material without significant cracking or other surface deformities. The coating process of step 200 can also result in a coating that is thin enough so as to allow for flexing of the fiber material without the coating cracking or becoming separated from the fiber material surface.

[0048] Referring to FIGS. 4A and 4B, step 300 of the method 100 for constructing Ag/AuTiO.sub.2 coated fibers 10 is described in greater detail. As schematically illustrated in FIG. 4A and described below, step 300 can include several steps for depositing/growing gold and/or silver nanoparticles on the surface of the TiO.sub.2 coated fiber material. Step 300 can begin at step 302 where a metallic nanoparticle precursor solution is prepared. According to one embodiment, the precursor is prepared by diluting a solution of gold chloride (AuCl.sub.3) with ultrapure water to create a 100 mL precursor solution of 1 mM AuCl.sub.3. According to another embodiment, the precursor is prepared by diluting a solution of silver nitrate (AgNO.sub.3) in ultrapure water to create a 100 mL precursor solution of 1 mM AgNO.sub.3. In other embodiments, greater or lesser concentrations of gold chloride or silver nitrate can suitably be used to for the precursor solution.

[0049] Next, at step 304, the TiO.sub.2 coated fiber material can be immersed in the precursor solution for a suitable period of time and then removed. According to one embodiment, the preferred time period is approximately 30 seconds.

[0050] Next, at step 306, the metallic nanoparticle-TiO.sub.2 coated fiber material (i.e., AuCL.sub.3TiO.sub.2 coated fiber material or AgNO.sub.3TiO.sub.2 coated fiber material) can be allowed to dry for a suitable period of time. According to one embodiment, during step 306, the coated fiber material is left to dry at room temperature under normal atmospheric conditions for approximately 24 hours (however, other temperatures, conditions and time periods can also be suitably used during step 306).

[0051] Next, at step 308, the metallic precursor solution-TiO.sub.2 coated fiber material is exposed to

[0052] UV radiation for a suitable period of time as shown in FIG. 4A. According to one embodiment, the AuCL.sub.3 or AgNO.sub.3TiO.sub.2 coated fiber material is exposed to approximately 254 nm UV radiation for approximately 30 minutes. According to one embodiment, the UV radiation is applied for approximately 15 minutes on each side of the coated fiber material as shown in FIG. 4B. Other suitable time periods for UV radiation exposure can also be suitable used in alternative embodiments. Step 308 can act to photocatalytically reduce the metallic nanoparticle precursors deposited via a solvent-based method, and can essentially activate the photocatalytic surface. The semiconducting oxide material (TiO.sub.2) is most photocatalytically active and/or capable of reducing the metallic nanoparticle precursors when irradiated with UV light, so intense UV light can be preferable used for initial creation of the nanoparticles.

[0053] FIG. 5 illustrates the effect of the metallic nanoparticle application process described in step 300 where metallic nanoparticles (e.g., Au or Ag nanoparticles) are deposited and/or grown the TiO.sub.2 coated surface of the fiber material. As shown in FIGS. 3(a) and (b) and described above, the fiber material includes natural surface folds , which increase the exposed surface area of the fiber material and can improve photocatalytic efficiency by providing more sites for photoreactions to take place and for the anchoring of nanoparticles. As shown in FIGS. 3(c) and (d), the application of the TiO.sub.2 coating on the surface of the fiber material results in a slight reduction in the fold definition. Subsequently, as illustrated in FIGS. 5(e)-(h), after the TiO.sub.2-coated fiber material is immersed in the metallic nanoparticle precursor solution, removed, dried and exposed to UV radiation through steps 302-308, the growth of metallic nanoparticles gold and silver nanoparticles on the TiO.sub.2 coated fiber materials is visible on the SEM images of FIGS. 5. FIGS. 5(e) and (f) show AgTiO.sub.2 coated fiber material 10 at low and high magnification, respectively, while FIGS. 5(g) and (h) show AuTiO.sub.2 coated fiber material 10 at low and high magnification, respectively.

[0054] Referring to FIG. 6, the UV-Visible absorption spectra of Ag/AuTiO.sub.2 coated fiber materials 10 prepared following the steps of method 100 outlined above is shown, and the clear offset of the gold and silver nanoparticle coated fiber material is visible. As shown in FIG. 6, the relatively wide absorption peaks of the gold and silver nanoparticle peaks is due to the range of nanoparticle sizes generated by the reduction method used above. Peak width and peak offset can be both important for the photocatalytic efficacy of the textile coating. It is apparent that the absorption contribution of the nanoparticles allows the semiconducting layer to absorb incident near-UV/visible photons which enhance the photocatalytic efficiency.

[0055] FIG. 6 illustrates the development of Au and Ag nanoparticles under UV radiation where the Ag/AuTiO.sub.2 coated fiber materials 10 were formed using 5 mM precursor solutions of AgNO.sub.3 and AuCl.sub.3. The gold peak in the embodiment illustrated in FIG. 6 is at 547 nm, which matches what would be expected if the gold nanoparticles took on roughly spherical shapes and have an average size of 60-80 nm (calculated utilizing available data concerning nanoparticle size and max wavelength of UVvis absorption). Further, the width of the peak indicates that nanoparticles constituting a range of sizes were directly generated on the TiO.sub.2 surface coating. The silver nanoparticle peak in the embodiment illustrated in FIG. 6 is at 440 nm, which matches what would be expected if the average size of the nanoparticles were between 40 and 50 nm. The intense absorption present in the UVvis spectra of all TiO.sub.2 coated samples in the UV region is due to the absorption profile of plain TiO.sub.2. Because the gold and silver nanoparticle peaks occur in the visible region of the spectra it should be noted that the fiber materials may take on a characteristic purple (in the case of gold) or brown (in the case of silver) color after deposition of the nanoparticles but prior to staining, which matches the coloration found in the literature when dealing with comparatively large gold and silver nanoparticles. FIG. 6 further illustrates UV protective properties of the Ag/AuTiO.sub.2 coated fiber materials 10 over untreated cotton, as the absorption of all samples but pristine can be seen to dramatically increase in the UV region of the spectra.

FIG. 7 illustrates the XRD spectra for (a) pre-exposure AgTiO.sub.2 coated fiber materials, (b) pre-exposure AuTiO.sub.2 coated fiber materials, (c) pre-exposure TiO.sub.2 coated fiber materials, (d) pre-exposure pristine uncoated fiber materials, and (e) post-exposure TiO.sub.2 coated fiber materials.

[0056] FIG. 8 illustrates the UV-Vis absorption spectra of (a) AgTiO.sub.2 coated fiber materials, (b) AuTiO.sub.2 coated fiber materials, (c) TiO.sub.2 coated fiber materials, and (d) pristine uncoated fiber materials after staining with methylene blue dye and exposing the fiber material to simulated full-spectrum solar light (1.5 sun intensity) over a variety of time intervals. The area contained by the peak can be directly related to the intensity of the appearance of the stain on the fiber material and thereby also to the concentration of the dye molecules remaining on the surface of the Ag/AuTiO.sub.2 coated fiber materials by Beer's law. As also shown in FIG. 8, the rate of stain extinction/fiber self-cleaning is dramatically increased on the Ag/AuTiO.sub.2 coated fiber materials as the methylene blue stain is being destroyed by the Ag/AuTiO.sub.2 coating at a faster rate than what occurs with the pristine uncoated fiber material.

[0057] As shown in FIG. 9, the breakdown of methylene blue proceeds much more rapidly for the fiber samples that have been coated with TiO.sub.2, and further improvement of the rate of decay is obtained when gold or silver nanoparticles are deposited on the TiO.sub.2-coated fibers. FIG. 9 illustrates the integration of the area contained by the peaks in FIG. 8 and allows for determination of the rate of stain removal from the textile materials. The rate of stain removal observed for the Ag/AuTiO.sub.2 coated fiber materials is of the first order, and was observed to proceed more rapidly for the Ag/AuTiO.sub.2 coated fiber materials than for either the only TiO.sub.2 coated fiber materials or the untreated fiber material, providing direct quantitative verification of the enhancement in photocatalytic activity obtained with this treatment methodology. The extinction of methylene the adsorbed stain can be seen to follow a roughly first order rate of decay, where the rate of decay can be determined by ln([C]/[C].sub.0)=kt (illustrated by the plot of FIG. 9).

[0058] FIG. 10 illustrates repeated testing cycles of the Ag/AuTiO.sub.2 coated fiber materials to illustrate that the photocatalytic activity of the Ag/AuTiO.sub.2 coated fiber materials does not decrease over time. As shown, following three cycles of staining followed by exposure to simulated sunlight until the stain was virtually eliminated, the Ag/AuTiO.sub.2 coated fiber materials displayed remarkable consistency of stain removal over multiple cycles, with the obtained rate constants of stain removal being virtually the same. As further illustrated by FIG. 10, the kinetic rates of stain degradation do not change over multiple staining cycles for the Ag/AuTiO.sub.2 coated fiber materials, and the photo-catalytic activity of the produced Ag/AuTiO.sub.2 coating is stable even over a significant length of time.

[0059] FIG. 11 illustrates FTIR spectra of the Ag/AuTiO.sub.2 coated fiber materials after repeated exposure to simulated solar light for exposure times of (a) no exposure, (b) two hours, (c) four hours, (d) six hours, and (e) ten hours. As shown, the spectra for the Ag/AuTiO.sub.2 coated fiber materials remains unchanged over time indicating minimal degradation. Additionally, the surface coating is not being damaged during the process of stain removal, and the photocatalytic activity of the Ag/AuTiO.sub.2 coated fiber materials appear to remain roughly unchanged over multiple staining/stain removal events. The concentration of the stain also has no apparent effect on the rate of stain removal, as staining for the first two cycles was performed using a 0.001% w/v methylene blue solution, and staining for the third cycle used a 0.1% w/v solution and no difference in extinction rate was observed. This suggests that the photocatalytic activity of the Ag/AuTiO.sub.2 coating does not decrease with increased stain saturation, at least at practical levels of staining.

[0060] Staining with Congo red was also performed to evaluate the photocatalytic performance with a different, less easily broken-down stain. In general, the extinction of Congo red can be seen to proceed more slowly than methylene blue, with the rate of extinction of Congo red stained on pristine fiber material being roughly half that of methylene blue stained on pristine fiber material. The improvement in the rate of stain extinction of the Ag/AuTiO.sub.2 coated fiber materials over the pristine fiber material was also less pronounced when Congo red was tested, with a 1 mM Ag/AuTiO.sub.2 coated fiber material sample demonstrating the best performance in this case with a 65% improvement in the rate of stain removal when compared to the pristine fiber material. Congo red taking longer to degrade is expected as it has been found to take roughly twice as long as methylene blue to photocatalytically degrade, however the decrease in the photocatalytic effect of the Ag/AuTiO.sub.2 coated fiber materials is notable. This effect can be partially accounted for by the fact that Congo red, while having its main absorption peak at 496 nm, also has two absorption peaks in the UV region at 236 and 338 nm. Because of this, it is likely that some of the incident photocatalytically useful UV and near UV radiation was absorbed by the Congo red stain itself rather than interacting with the Ag/AuTiO.sub.2 coating layer, decreasing the apparent efficiency of the catalytic coating. Compounds such as Congo red which absorb high-energy incident radiation are a good example of why Au/Ag nanoparticle-based photosensitizers are important for photocatalytic applications; by decreasing the bandgap of TiO.sub.2 and increasing the wavelength range in which photons can be harnessed for photocatalysis, compounds which inherently absorb high-energy incident photons can still be degraded. This is likely the reason that the majority of the nanoparticle coated samples displayed better performance than the fiber material coated with TiO.sub.2 only when stained with Congo red.

[0061] Additionally, the AuTiO.sub.2 coated fiber materials displayed markedly better photocatalytic activity than the AgTiO.sub.2 coated fiber materials when stained with Congo red (S7), and the reason for this could be explained by the higher wavelength of the gold nanoparticle peak relative to the silver peak, and thus the decreased overlap with the Congo red peaks. This strongly suggests that electron transfer is taking place between the gold nanoparticles and the TiO.sub.2 coating, and that the gold nanoparticles are acting as photosensitizers. A complicating factor in interpreting the kinetic data directly is the non-first order rate of stain extinction observed for the samples not impregnated with nanoparticles, which was also observed in previous works. This complicates direct comparison of the kinetic constants with one another however qualitatively it can still be seen that the rate of stain extinction is improved for the metallic nanoparticle impregnated samples (See FIG. 8).

[0062] The fiber materials' stability of photocatalytic activity over time, and confirmation that the cellulose was not being photocatalytically destroyed was provided by FTIR analysis of the AuTiO.sub.2 coated fiber materials at regular intervals after UV exposure (See FIG. 11). Degradation of the fiber would be evidenced by changes in the FTIR spectra corresponding to destruction of the cellulosic backbone, however no changes in the spectra are observed. Characteristic peaks that can be observed include a broad OH stretching band at 3378 cm1, the CH stretching band at 2900 cm1, and the HOH bending band at 1650 cm1, which is observed to be more intense in the AuTiO2 coated fiber material than in the pristine fiber material, however this may also be due to the somewhat hydrophobic nature of the potassium bromide used to prepare the fibers for FTIR analysis. The TiO2 band is expected to appear at 700 cm1, and indeed the AuTiO.sub.2 absorption spectra lack the dip observed in the spectra of pristine cotton near 700 cm1, which suggests that the TiO2 while not immediately visible is indeed present as a relatively broad peak. Reduction of the intensity of CH stretching band at 2900 cm1 was also observed. Overall, the consistency of the FTIR spectra after ten hours of exposure to simulated solar light suggests that the AuTiO.sub.2 coated fibers possesses long-term photo stability.

[0063] Referring to FIGS. 12 and 13, the antimicrobial properties of the prepared fabric material were examined via the Kirby-Baur disk diffusion method using gram negative E. Coli. bacteria. The nanoparticle coated fiber samples are expected to show antimicrobial activity in addition to the stain cleansing properties. As shown in FIG. 12, a zone of exclusion is clearly visible around the AuTiO.sub.2 coated fiber material (a) and the semiconductor and AgTiO.sub.2 coated fiber material (b), but not around the TiO.sub.2 coated fiber material alone (c), indicating that the metallic nanoparticles directly grown on the semiconducting surface lend the material antimicrobial properties.

[0064] Testing of the anti-microbial properties of the Ag/AuTiO.sub.2 coated fiber materials demonstrated that the prepared fiber samples were resistant to gram negative E. coli microbial contamination as evidenced by the zone of inhibition that was present around the fibers after inoculation and incubation of the plates (See FIG. 12). It should be noted that the degree of coli inhibition for the gold and silver nanoparticle coated samples was about equivalent. This result was expected given the widespread study and utilization of silver nanoparticles for their bactericidal properties, and the recent utilization of gold nanoparticles for the same purpose. The TiO.sub.2 and pristine cotton fiber material samples exhibited little to no bacterial inhibition, which is notable as some limited degree of bactericidal activity would be expected simply from the reducing/oxidizing potential generated by the TiO.sub.2 layer, and while the oxide alone likely generates some antimicrobial activity, it is apparently much more pronounced with the gold and silver nanoparticle containing samples. It is likely however that bacteria located directly on the illuminated fiber samples coated with TiO.sub.2 only would be quickly removed by the oxidizing power of the TiO.sub.2 and the reactive species generated at the surface, as E. coli, Staphylococcus aureus, and Pseudomonas aeruginosa, the bacteria responsible for common skin infections/MRSA (methicillin-resistant Staphylococcus aureus) and hospital-acquired antibiotic resistant infections respectively, have each been experimentally observed to be killed rapidly on illuminated TiO.sub.2 surfaces.

[0065] Furthermore the toxic compounds produced by bacteria can themselves be certainly decomposed by the catalytic action of TiO.sub.2. However, this localized effect is insufficient if the fiber is to be deployed as clothing material, as the entirety of the fiber should be kept free from microbes, not just the outermost exposed surface, thus the relatively large zone of exclusion provided by the incorporation of gold and silver nanoparticles is desirable. One proven mechanism of bactericidal action for both gold and silver nanoparticles includes the disruption of cysteine/disulfide bonds in the proteins on the exterior of bacterial cell walls leading to decreased cell wall integrity, direct inhibition of ATP production, ribosomal activity, and DNA degradation.

[0066] Free radical generation has also been proposed to be an active bactericidal mechanism for silver nanoparticles. The reaction between silver nanoparticles and the membrane structures of both gram positive and gram negative are not fully understood, however the formation of pits in the out membranes due to the presence of silver nanoparticles, leading to increased membrane permittivity and ultimately cell death have been observed. However there remains a strong argument for the free radicals generated by silver nanoparticles to be the main causal mechanism behind the antimicrobial effects, as the inclusion of an antioxidant in one study was found to eliminate the anti-microbial action of silver nanoparticles. Furthermore it has been suggested that the evolution of silver ions produced from the silver nanoparticles via their oxidation by the holes produced on the TiO.sub.2 layer may be another mechanism by which the TTiO.sub.2/Ag nanoparticle hybrid surface exhibits antimicrobial activity, as a similar mechanism has been observed with TTiO.sub.2/copper hybrid surfaces. Our results suggest that some combination of the above outlined plays an active role in improving the antimicrobial activity of the nanoparticle coated fiber samples, and further elucidation of the mechanism behind the observed antimicrobial properties could be had testing the nanoparticle coated fibers in the presence of an antioxidant. The gold and silver nanoparticle coated fiber materials showed similar antibacterial activity. FIG. 13 demonstrates the mechanism behind the most active bactericidal pathway in this photocatalytically active material, namely, the generation of electrons and holes that react through the mechanisms outlined above to destroy bacteria in proximity to the photocatalytically active nanostructured surface.

[0067] In some embodiments, the method provides for treating a textile fiber material with a sol-gel based method, as outlined above, so as to facilitate the deposit of a semiconducting thin film (TiO.sub.2) on at least one surface of the textile material. In this manner, metallic (Ag/Au) nanoparticles, for example silver, gold or both silver and gold, metallic nanoparticles are grown directly on the oxide surface via the photocatalytic reduction method outlined above. This treatment method provides for the creation of a photocatalytically active fiber material, that is scalable using techniques carried out at normal atmospheric pressure (about 1 atmospheric pressure), and require only that the material be capable of withstanding 95 C. temperatures for a short period of time. Another important feature of the method 100 is the use of the nanoparticles to allow the absorption and photocatalytic utilization of near-UV and visible incident photons which improves photocatalytic activity by allowing for the useful harnessing of more incident light. The metallic nanoparticles impart an antimicrobial feature to the surface of a material, for example the surface of a fiber material, another unique feature imparted to the surfaces and fiber materials provided as part of the invention.

[0068] The present invention allows for the treatment of fibrous and non-fibrous textile materials and the production of a hybrid semiconductor/metallic nanoparticle based photocatalytic (self-cleaning), antimicrobial, and UV radiation protective system on the textile surface. The treatment technique allows the textile material to be treated without the use of either vacuum or pressurized conditions, and the textile material is required only to withstand dry annealing at 95 C. and hydrothermal treatment in boiling water, both mild conditions compared to more exotic treatment methodologies.

Example 1Personal Protective Equipment (PPE), Gloves, Gowns, Masks, Surgical and Facility Draping

[0069] The present example demonstrates the utility of the present invention for providing personal protective equipment (PPE), fabricated with the herein described functionalized textile materials. Personal protective equipment (PPE) refers to protective clothing, helmets, gloves, face shields, goggles, facemasks and/or respirators or other equipment designed to protect the wearer from injury or the spread of infection or illness. In particular applications, the infection and/or illnesses may comprise infections or illnesses caused by bacteria, viruses (including corona virus), fungus and other related infectious agents.

[0070] PPE is commonly used in health care settings such as hospitals, doctor's offices and clinical labs. When used properly, PPE acts as a barrier between infectious materials such as viral and bacterial contaminants and your skin, mouth, nose, or eyes (mucous membranes). The barrier has the potential to block transmission of contaminants from blood, body fluids, or respiratory secretions. PPE may also protect patients who are at high risk for contracting infections through a surgical procedure or who have a medical condition, such as, an immunodeficiency, from being exposed to substances or potentially infectious material brought in by visitors and healthcare workers. When used properly and with other infection control practices such as hand-washing, using alcohol-based hand sanitizers, and covering coughs and sneezes, it minimizes the spread of infection from one person to another. Effective use of PPE includes properly removing and disposing of contaminated PPE to prevent exposing both the wearer and other people to infection.

[0071] When an infection outbreak affects a broad population in the United States, the Centers for Disease Control and Prevention (CDC), is responsible for making specific recommendations for infection control measures in different circumstances and settings.

[0072] The health and medical protective devices and garments prepared with the textiles described herein prevent the passage of virus and virus particles, as well as other infectious and potentially harmful materials and fumes, to a subject. The treated textiles described herein have particular application as medically protective garments and devices. By way of example, such garments and devises comprise surgical masks, personal protective masks, dressing gowns, surgical drapes, face masks, surgical medical devices, sneeze guards, medical and clinical setting room dividers, and the like.

[0073] An embodiment of the present invention may include a medical mask such as a disposable anesthesia face mask, ventilation mask, sleep apnea mask or respiratory mask (a medical mask). The mask may include a cup-like shell or receptacle member terminating at a peripheral edge with a circumferential flange, and an annular donut-shaped hollow cushion or seal member affixed or otherwise permanently attached to the flange. The seal member may be inflatable.

[0074] The shell or shell member may preferably be transparent to permit viewing therethrough. The shell member may be shaped suitably to define a nose reception portion, a mouth reception portion, and a chin reception portion. The shell member may include a first passageway extending from the shell member from in a direction opposite to the flange for coupling to a breathing circuit, and a second passageway that may extend in a direction opposite to the flange for output. Embodiments of an anesthesia or ventilation mask may be connect the output passageway to a flexible tube which, in turn, is adapted to be connected to a monitoring machine, such as to a CO2 monitoring machine or capnograph.

[0075] In some embodiments, the face mask nasal portion may have a first width, the face mask mouth portion may have a second width greater than the first width, and the face mask chin portion may have a third width greater than the second width, giving the face mask shell a characteristic pear-shaped configuration. The nasal, mouth and chin portions may be continuous and form the cup-like extent of the shell or receptacle component.

[0076] Embodiments may include a headband. The mask may have lateral projections on the flange or two sides of the shell for accommodating a suitable elastic head strap that may adjustably be coupled to the projections to thereby retaining the strap to the mask. The tension in the elastic headband when attached may provide a stable suspension system securely maintaining the mask assembly in place before or during surgery and enabling anesthesia personnel to attend to other tasks using both hands free. This also applies if the mask and band are used for sleep apnea or during a breathing treatment.

[0077] Embodiments of a mask may be adapted to be fitted to the user's face with the chin portion of the face being received in a cavity near the bottom of the mask. T-shaped posts that hold the headband may be located on the flange member upwardly near the nose portion of the mask assembly. The lateral projections hold the strap to form a loop that holds the mask in place on the user's face.

[0078] An embodiment of a face mask may be made from the textile materials described herein, and will have the ability to prevent the passage of small agents, such as virus , virus particles and bacteria, through the textile, thus shielding the wearer from exposure to such agents through the mouth and nose.

[0079] Embodiments of masks may include a general environmental usage mask, an anesthesia mask, ventilation mask, sleep apnea mask, and/or a respiratory therapy mask. Embodiments of masks may be disposable, or reusable, and may have a strap or straps to hold the mask in place when desired. Embodiments may be of sufficient size to cover a subjects nose and mouth, and if desired, chin area. Embodiments may have a pneumatic sealing cushion, to promote comfort in the subject wearing the mask, as well as to prevent leakage of air or gases from and to the subject once the mask is positioned on the subject. Particular embodiments may include gas input ports or output ports, and may optionally further include a layer of the treated textile material covering the ports, so as to preclude and filer gases as they are released to a wearer through the ports, such as during oxygen administration, for example.

Example 2Treatment of a PPE Device to include a Metal Nanoparticle Enhanced Semiconductor Film

[0080] The present example demonstrates that the present process and treatment may be provided onto the surface of an existing article of personal protective equipment, such as a mask.

[0081] Conventional commercially available face masks made of a tight-weave cotton, were treated according to the methods described herein to include a thin, 1 mM, AgTiO.sub.2 film or an AuTiO.sub.2 film. These treated cotton masks were then examined for stability of the deposited thin film.

[0082] The results demonstrated that the methods used provided for the successful deposition of a thin semi-conductive layer and growth of a uniform layer of metal nanostructured particles to the surface.

[0083] As demonstrated in the following examples, cotton materials/textiles treated as described herein were also observed to be stable and resistant to degradation and/or deterioration from multiple machine washings with fabric detergents, did not demonstrate delamination of the films, and were resistant to significant fiber degradation upon exposure to high temperatures (up to 90 C. for 3 or more hours). The present surface treatments are therefore amendable to conventional autoclave conditions.

Example 3Stability and Reusable Personal Protective Equipment

[0084] The present example demonstrates that the articles treated to include the functionalized surfaces are stable, may be washed using conventional methods, such as in a conventional washing machine with detergents, and may also be sterilized after use with white or ultraviolet light.

[0085] After use of a mask, for example, that has been treated to include the herein described thin film semiconductor layer and noble metal nanoparticle materials, the mask may be placed in an area where white light (e.g., daylight) is available to the surface. The semi-conductive nature of the film permits the surface to neutralize and/or destroy microbes that may have become exposed to the surface of the material, such as to destroy virus or bacteria. This decontaminating action may also be provided upon exposure of the material textile to ultraviolet light. This presents yet another advantage of the present materials and products as protective garments and equipment, as ultraviolet light is not required to decontaminate the surface, and may be accomplished by providing simple white light.

Table 1 Washing Machine TrialStability of Treated Surface

[0086] PPE (face masks) having a treated functionalized surface were washed 35 cycles with detergent.

[0087] After the series of 35 wash cycles, it was observed that the functionalized surfaces of these materials maintained at least 85% of their original functionalized textile properties, and no significant fiber degradation was observed.

[0088] The constructions described above and illustrated in the drawings are presented by way of example only and are not intended to limit the concepts and principles of the present invention. Thus, there has been shown and described several embodiments of a novel invention. As is evident from the foregoing description, certain aspects of the present invention are not limited by the particular details of the examples illustrated herein, and it is therefore contemplated that other modifications and applications, or equivalents thereof, will occur to those skilled in the art. The terms having and including and similar terms as used in the foregoing specification are used in the sense of optional or may include and not as required. Many changes, modifications, variations and other uses and applications of the present construction will, however, become apparent to those skilled in the art after considering the specification and the accompanying drawings. All such changes, modifications, variations and other uses and applications which do not depart from the spirit and scope of the invention are deemed to be covered by the invention which is limited only by the claims which follow.

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