Scanning electron microscope
10796879 ยท 2020-10-06
Assignee
Inventors
- Karel Diederick van der Mast (Eindhoven, NL)
- Adrianus Franciscus Johannes Hammen (Eindhoven, NL)
- Wilhelmus Henrica Cornelis Theuws (Eindhoven, NL)
- Sander Richard Marie Stoks (Eindhoven, NL)
Cpc classification
H01J37/224
ELECTRICITY
H01J37/244
ELECTRICITY
H01J37/20
ELECTRICITY
International classification
H01J37/20
ELECTRICITY
H01J37/22
ELECTRICITY
H01J37/244
ELECTRICITY
Abstract
A scanning electron microscope (1) including a sliding vacuum seal (20) between an electron optical imaging system (2) and a sample carrier (10) with a first plate (22) having a first aperture (24) associated with the electron optical imaging system and resting against a second plate (26) having a second aperture (28) associated with the sample carrier. The first plate and/or the second plate includes a groove (40) circumscribing the first and/or second aperture. The scanning electron microscope may include a detector (8) movable relative to the electron beam. The scanning electron microscope may include a motion control unit for moving a sample carrier along a collision free path.
Claims
1. Scanning electron microscope including an electron optical imaging system and a sample carrier, wherein the sample carrier is movable between a loading position for loading a sample and an imaging position for imaging the sample, wherein the scanning electron microscope includes a sliding vacuum seal between the electron optical imaging system and the sample carrier, wherein the sliding vacuum seal includes a first plate having a first aperture associated with the electron optical imaging system and resting against a second plate having a second aperture associated with the sample carrier, the first and second plates being slideably movable with respect to each other, the first and second apertures overlapping in the imaging position, and the first and second apertures not overlapping in the loading position, wherein the first plate and/or the second plate includes a groove circumscribing the first and/or second aperture, wherein the groove is arranged for being in communication with a vacuum system.
2. Scanning electron microscope according to claim 1, wherein the groove is arranged to circumscribe both the first and second apertures both in the loading position and in the imaging position.
3. Scanning electron microscope according to claim 1, wherein the vacuum system is arranged for having the electron optical imaging system and the sample carrier at a first vacuum level while imaging.
4. Scanning electron microscope according to claim 3, wherein the vacuum system is arranged for having the groove at a second vacuum level, different from the first vacuum level.
5. Scanning electron microscope according to claim 4, wherein the second vacuum level is between the first vacuum level and ambient pressure.
6. Scanning electron microscope according to claim 1, wherein the electron optical imaging system includes an electron beam source and an electron detector, wherein the sample carrier is positionable between the electron beam source and the electron detector, the sample carrier being movable relative to the electron beam for moving the sample, wherein the electron detector is movable relative to the electron beam.
7. Scanning electron microscope according to claim 1, including: a vacuum chamber including internal structures, such as the electron optical imaging system, wherein the sample carrier is movable within the vacuum chamber, a motion control unit including an input unit arranged for receiving user commands relating to movement of the sample carrier, the motion control unit including a memory storing a three-dimensional model of the internal structures of the vacuum chamber and a three-dimensional model of the sample carrier, wherein the motion control unit is arranged for moving the sample carrier on the basis of the received user commands and the three-dimensional models of the internal structures and the sample carrier while avoiding collision of the sample carrier and the internal structures.
8. Scanning electron microscope according to claim 7, wherein the memory further stores a three-dimensional model of the sample carried on the sample carrier, and the motion control unit is arranged for moving the sample carrier further on the basis of the three-dimensional model of the sample.
9. Scanning electron microscope according to claim 8, further comprising an optical camera for providing an image of the sample, and a geometry determination unit for determining the three-dimensional model of the sample.
10. Scanning electron microscope according to claim 1, further comprising an electron beam source, an electron detector, and a magnetic lens, wherein the sample carrier is positioned between the electron beam source and the electron detector, and the magnetic lens is positioned between the sample carrier and the electron detector.
11. Method for loading a sample into a vacuum chamber of a scanning electron microscope including: positioning a sample carrier in a loading position, wherein the scanning electron microscope includes a sliding vacuum seal between an electron optical imaging system and the sample carrier, the sliding vacuum seal includes a first plate having a first aperture associated with the electron optical imaging system and resting against a second plate having a second aperture associated with the sample carrier, the first and second plates being slideably movable with respect to each other, the first and second apertures overlapping in an imaging position, and the first and second apertures not overlapping in the loading position, the first plate and/or the second plate includes a groove circumscribing the first and/or second aperture, wherein the groove is arranged for being in communication with a vacuum system; placing the sample in the sample carrier when the sample carrier is in the loading position; and moving the sample carrier from the loading position to the imaging position.
12. The method of claim 11, wherein the sample carrier is moved from the loading position to the imaging position by sliding the second plate of the sliding vacuum seal with respect to the first plate of the sliding vacuum seal so that the first and second apertures are overlapped.
13. The method of claim 11, further comprising passing an electron beam from the electron optical imaging system through the overlapped first and second apertures to impinge the sample in the sample carrier when the sample carrier is in the imaging position.
14. The method of claim 11, wherein moving the sample carrier from the loading position to the imaging position includes: sliding the second plate to an intermediate position after placing the sample in the sample carrier and before moving the sample carrier to the imaging position; and evacuating the inner space of the sample carrier.
15. The method of claim 14, wherein the inner space of the sample carrier is evacuated via a connector connecting the inner space of the sample carrier and the vacuum system.
16. The method of claim 15, wherein the inner space of the sample carrier is evacuated via a connector in fluid communication with the groove.
17. The method of claim 11, further comprising providing the electron optical imaging system a first vacuum level and providing the groove a second vacuum level between the first vacuum level and ambient pressure.
18. The method of claim 11, further comprising determining a model of the sample, and the sample carrier is moved based on the model of the sample.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the present invention will now be described in detail with reference to the accompanying drawings in which:
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DETAILED DESCRIPTION
(13)
(14) In the example of
(15) When the sample carrier 10 is positioned in the imaging position 18 the first and second apertures 24, 28 overlap as shown in
(16) In the example of
(17) It will be appreciated that alternatively, or additionally, the second plate 26 may include a circumferential groove circumscribing the second aperture 28. This groove too can be in fluid communication with a connector connecting to the vacuum system 34. This groove too can circumscribe both the first and second apertures 24, 28 both in the loading position 16 and in the imaging position 18.
(18) The scanning electron microscope 1 described with respect to
(19) The scanning electron microscope 1 is brought into a condition ready for operation. The sample carrier 10 is positioned in the loading position 16 for receiving a sample 12 as shown in
(20) With the sample carrier 10 in the loading position 16, a sample 12 is positioned in the sample carrier 10. The sample carrier 10 is closed from ambient air. In this example, the sample carrier 10 is closed by sliding the second plate 26 to an intermediate position 44 as shown in
(21) From the intermediate position 44 the sample carrier is moved to the imaging position 18 as shown in
(22) The groove 40 being maintained at a second vacuum level provides a suction force clamping the first and second plates 22, 26 together. Hence a rigid connection can be obtained of the sample carrier 10 with respect to the electron optical imaging system 2. This provides a good spatial stability of the sample 12 with respect to the electron beam 14. It is noted that the suction force may cause stick-slip effects when moving the second plate 26 relative to the first plate 22. In an embodiment the sample carrier 10 is controlled to always approach a target location from the same direction, so as to avoid hysteresis effects in positioning. For example when moving in a plane orthogonal to the electron beam 14 in two orthogonal directions, X and Y, the sample carrier 10 may be controlled to always approach a target location in the positive X direction and in the positive Y direction.
(23)
(24) It is noted that the second connector 36 is not necessary in this example. Instead, in the intermediate position 44, as shown in
(25)
(26) In the example of
(27) The sample carrier 10 is movable relative to the electron beam 14. In this example, the sample carrier is movable in a plane orthogonal to the electron beam. The sample carrier 10 can e.g. be the movable part of a sample stage. The sample carrier can also be movable as explained with respect to
(28) In the example of
(29)
(30) The scanning electron microscope 1 includes a vacuum chamber 54. The vacuum chamber 54 includes internal structures, such as the electron optical imaging system 2. The sample carrier 10 is movable within the vacuum chamber 54. A movement system 55 is provided for moving the sample carrier 10. The movement system 55 may include guides and actuators as is known in the art. The movement system may be arranged for moving the sample carrier along one or more axes and/or for rotating the sample carrier about one or more axes. The movement system may be arranged for moving the sample carrier in six degrees of freedom. The movement system 55 may be arranged for moving the sample carrier in two directions in a plane orthogonal to the electron beam 14. The movement system 55 may be arranged for moving the sample carrier 10 in a direction parallel to the electron beam. The movement system may be arranged for tilting the sample carrier in one or two directions relative to the electron beam. The movement system may be arranged for rotating the sample about an axis that is parallel to the electron beam.
(31) The scanning electron microscope includes a motion control unit 56. The motion control unit 56 is arranged for controlling the movement system 55 for moving the sample carrier 10. The motion control unit 56 includes an input unit 58 arranged for receiving user commands relating to movement of the sample carrier 10. The input unit 58 can include a keyboard, a pointing device, a touchscreen, a voice activated unit or the like. The motion control unit 56 includes a memory 60. In this example, the memory 60 stores a three-dimensional model of the internal structures of the vacuum chamber 54. The three-dimensional model of the internal structures can include a three dimensional model of a geometry of the internal structures of the vacuum chamber 54. The three-dimensional model of the internal structures can also include a three dimensional model of inner walls of the vacuum chamber 54. In this example the memory 60 further stores a three-dimensional model of the sample carrier 10. The three-dimensional model of the sample carrier can include a three dimensional model of a geometry of the sample carrier 10.
(32) The scanning electron microscope 1 as described with respect to
(33) The sample carrier 10 carrying the sample 12 is positioned inside the vacuum chamber 54 at a first position. The electron beam 14 can impinge on the sample 12. The user can input a user command related to a desired movement of the sample carrier 10 into the input unit 58. In this example, the user command relates to an absolute position, e.g. coordinates, of a desired second location of the sample carrier 10. It is also possible that the user command relates to a relative position of a desired second location of the sample carrier 10 e.g. a desired displacemente.g. 0.125 mm in a predetermined directionof the sample carrier 10. Based on the current location of the sample carrier 10 at the first position and the desired location of the sample carrier 10 at the second location the motion control unit 56 calculates a path to be followed by the sample carrier from the first position to the second position. In calculating the path the motion control unit 56 uses the three-dimensional model of the internal structures and the three-dimensional model of the sample carrier 10 for calculating a path that is free of collision of the sample carrier 10 and the internal structures. In this example, the motion control unit 56 uses a sample-based planning. The sample-based planning algorithm can e.g. be a probabilistic roadmap (PRM), or rapidly-exploring random tree (RRT), or rapidly-exploring dense tree. However, other algorithms can be used. Optionally the collision-free path can be smoothed, e.g. to reduce jerk of the sample carrier 10. Once the collision free path has been determined, the motion control unit 56 controls the movement system 55 for moving the sample carrier 10 along the collision free path.
(34) It is noted that in determining a possible path a collision can be determined if on at least one position along the path the three-dimensional model of the sample carrier touches or intersects the three-dimensional model of the internal structures. It will be appreciated that also a safety margin may be used, wherein collision is taken as a distance less than a predetermined safety distance. In that case the motion control unit determines the path to include a collision if on at least one position along the path the minimum distance between the three-dimensional model of the sample carrier 10 and the three-dimensional model of the internal structures is less than the predetermined safety distance.
(35) It will be appreciated that the movement system 55 be embodied as a sample stage. Alternatively, the sample carrier 10 can be a movable part of a sample stage. Various parts of the sample stage can move at different rates or strokes when the sample carrier 10 is moved. It will be appreciated that the memory can also store a three-dimensional model of the sample stage. In calculating the path the motion control unit 56 can also use the three-dimensional model of the sample stage for calculating a path that is free of collision of the sample stage and the internal structures. More in general, in calculating the path the motion control unit 56 can also use a three-dimensional model of the movement system for calculating a path that is free of collision of the sample carrier, the movement system, and the internal structures.
(36) In a mode the memory 60 further stores a three-dimensional model of the sample 12 carried on the sample carrier 10. The three-dimensional model of the sample can include a three dimensional model of a geometry of the sample 12. The motion control unit 56 can use the three-dimensional model of the sample 12 in calculating path to be followed by the sample carrier 10 from the first position to the second position so as to avoid collision of the sample 12, sample carrier 10, optionally the movement system 55, and the internal structures.
(37) The motion control unit 56 controls the sample carrier 10 to move from the first position to the second position along the calculated path that is free of collision.
(38) The motion control unit 56 in this example is arranged for simulating execution of a user command prior to executing the user command. The simulation includes calculating a path from the current position of the sample carrier 10 to an updated position according to the user command. If the path calculated in the simulation indicates a collision between the sample carrier 10 (and optionally the sample 12 and/or the movement system 55) on the one hand and the internal structures on the other hand, the motion control unit refrains from performing the user command. Thus, the motion control 56 unit is arranged for ignoring the user command if the simulation indicates a collision. This prevents collisions or collision hazards in case the safety margin is observed. The motion control unit 56 can be arranged for generating a message to the user that the user command cannot, should not, or will not be performed. The message can e.g. be displayed on a display device 59 of the scanning electron microscope. The motion control unit 56 can be arranged for determining an alternative route, alternative to a route according to the user command, resulting in positioning of the sample carrier 10 at the final position according to the user command, the alternative route being free of collision. The motion control unit 56 can be arranged for suggesting the alternative route to the user, e.g. by displaying a message on the display device 59. The motion control unit 56 can also be arranged for automatically substituting the alternative route for the route according to the user command. The motion control unit 56 may generate a message indicating use of an alternate route. The motion control unit 56 may be arranged for indicating the alternative route at the display device 59, e.g. in overlay with a microscope image.
(39) In the example of
(40) In the example of
(41) In the example of
(42) Here the geometry determination unit 66 determines a perimeter of the sample 12. The optical camera 64 obtains a first image of the sample 12 in top plan view. Next, the sample is rotated over a predetermined angle about an axis substantially parallel to the optical axis of the camera 64. Then the optical camera 64 obtains a second image of the sample 12 in top plan view. The geometry determination unit 66 compares the first image with the second image. In this example the geometry determination unit compares an intensity of each pixel in the first image with an intensity of the corresponding pixel in the second image. Pixels for which the difference of the intensity in the first and second images exceeds a predetermined threshold level are determined to be indicative of the outline of the sample 12. The geometry determination unit 66 determines an approximate geometry of the sample on the basis of the determined outline. It will be appreciated that a height of the sample may be determined as a predetermined height, or as a function of a dimension of the outline, e.g. a predetermined percentage of a maximum diameter of the top plan outline of the sample.
(43) In the example of
(44) It will be appreciated that the camera 68 of
(45) Herein, the invention is described with reference to specific examples of embodiments of the invention. It will, however, be evident that various modifications and changes may be made therein, without departing from the essence of the invention. For the purpose of clarity and a concise description features are described herein as part of the same or separate embodiments, however, alternative embodiments having combinations of all or some of the features described in these separate embodiments are also envisaged.
(46) It will be appreciated that the scanning electron microscope as described with respect to
(47) It will be appreciated that the scanning electron microscope as described with respect to
(48) It will be appreciated that the scanning electron microscope as described with respect to
(49) In the example of
(50) It will be appreciated that the motion control unit and geometry determination unit can be embodied as dedicated electronic circuits, possibly including software code portions. The motion control unit and geometry determination unit can also be embodied as software code portions executed on, and e.g. stored in, a memory of, a programmable apparatus such as a computer, tablet or smartphone.
(51) Although the embodiments of the invention described with reference to the drawings comprise computer apparatus and processes performed in computer apparatus, the invention also extends to computer programs, particularly computer programs on or in a carrier, adapted for putting the invention into practice. The program may be in the form of source or object code or in any other form suitable for use in the implementation of the processes according to the invention. The carrier may be any entity or device capable of carrying the program.
(52) For example, the carrier may comprise a storage medium, such as a ROM, for example a CD ROM or a semiconductor ROM, or a magnetic recording medium, for example a floppy disc or hard disk. Further, the carrier may be a transmissible carrier such as an electrical or optical signal which may be conveyed via electrical or optical cable or by radio or other means, e.g. via the internet or cloud.
(53) When a program is embodied in a signal which may be conveyed directly by a cable or other device or means, the carrier may be constituted by such cable or other device or means. Alternatively, the carrier may be an integrated circuit in which the program is embedded, the integrated circuit being adapted for performing, or for use in the performance of, the relevant processes.
(54) However, other modifications, variations, and alternatives are also possible. The specifications, drawings and examples are, accordingly, to be regarded in an illustrative sense rather than in a restrictive sense.
(55) For the purpose of clarity and a concise description features are described herein as part of the same or separate embodiments, however, it will be appreciated that the scope of the invention may include embodiments having combinations of all or some of the features described. In the claims, any reference sign placed between parentheses shall not be construed as limiting the claim. The word comprising does not exclude the presence of other features or steps than those listed in a claim. Furthermore, the words a and an shall not be construed as limited to only one, but instead are used to mean at least one, and do not exclude a plurality. The mere fact that certain measures are recited in mutually different claims does not indicate that a combination of these measures cannot be used to an advantage.