Method of obtaining asphaltene content of crude oils
10794890 ยท 2020-10-06
Assignee
Inventors
Cpc classification
G01N21/31
PHYSICS
International classification
E21B49/08
FIXED CONSTRUCTIONS
G01N21/31
PHYSICS
Abstract
A method for measuring asphaltene content of a crude oil is provided. In one embodiment, the method includes measuring an optical density of a live crude oil within a well and calculating a formation volume factor of the live crude oil based on the measured optical density. The method also includes determining asphaltene content of the live crude oil based on the measured optical density and the calculated formation volume factor of the live crude oil. Additional methods, systems, and devices are also disclosed.
Claims
1. A method comprising: measuring an optical density of a live crude oil within a well; calculating a formation volume factor of the live crude oil within the well based on the measured optical density, wherein the formation volume factor relates the measured optical density of the live crude oil within the well to an optical density of a stock tank oil; and determining asphaltene content of the live crude oil within the well based on the measured optical density and the calculated formation volume factor of the live crude oil within the well, and additional parameters that are derived from an analysis of optical spectra, formation volume factors, and asphaltene contents of previously sampled crude oils in a database.
2. The method of claim 1, wherein measuring the optical density of the live crude oil within the well includes measuring optical densities of the live crude oil within the well to electromagnetic radiation of a first wavelength and to electromagnetic radiation of a second wavelength.
3. The method of claim 2, wherein the electromagnetic radiation of the first wavelength and the electromagnetic radiation of the second wavelength are both infrared radiation.
4. The method of claim 3, wherein the first wavelength is 1290 nm and the second wavelength is 1600 nm.
5. The method of claim 1, wherein calculating the formation volume factor of the live crude oil within the well is also based on the optical density of the stock tank oil.
6. The method of claim 1, comprising determining the composition of the live crude oil within the well and using the determined composition in calculating the formation volume factor of the live crude oil within the well.
7. The method of claim 1, comprising performing the analysis of the optical spectra, formation volume factors, and asphaltene contents of the previously sampled crude oils.
8. The method of claim 7, wherein performing the analysis of the optical spectra, formation volume factors, and asphaltene contents of the previously sampled crude oils includes determining a calibration curve through resampling of data on the optical spectra, formation volume factors, and asphaltene contents collected for the previously sampled crude oils.
9. The method of claim 1, wherein the formation volume factor represents a ratio of the optical density of the stock tank oil to the measured optical density of the live crude oil of the well.
10. A method comprising: routing a fluid of a well into a downhole tool within the well, the downhole tool including a spectrometer having an emitter and a detector; irradiating the fluid of the well in the downhole tool with electromagnetic radiation from the emitter of the spectrometer; detecting a portion of the electromagnetic radiation that is transmitted through the fluid of the well with the detector of the spectrometer; determining an optical density of the fluid of the well based on the detected portion of the electromagnetic radiation transmitted through the fluid of the well; calculating a formation volume factor of the fluid of the well based on the determined optical density, wherein the formation volume factor relates the determined optical density of the fluid of the well in the downhole tool to an optical density of a stock tank oil; and determining asphaltene content of the fluid of the well based on the determined optical density and the formation volume factor.
11. The method of claim 10, comprising selecting a measurement channel of the detector based on the optical density of the fluid of the well within the downhole tool as measured by the measurement channel.
12. The method of claim 11, wherein selecting the measurement channel includes determining that the optical density of the fluid of the well within the downhole tool as measured by the measurement channel is below an optical density threshold.
13. The method of claim 12, wherein selecting the measurement channel includes first determining that one or more additional optical densities of the fluid of the well within the downhole tool as measured by one or more other measurement channels are above the optical density threshold.
14. The method of claim 11, comprising determining that light scattering by the fluid for electromagnetic radiation measured by the selected measurement channel is below a scattering threshold.
15. The method of claim 10, comprising using data from the spectrometer to identify the fluid of the well within the downhole tool as oil.
16. An apparatus comprising: a downhole sampling tool including an intake configured to receive a formation fluid of a well within the downhole sampling tool and a downhole fluid analysis module having a spectrometer and configured to enable measurement of an optical density of the received formation fluid of the well; and a controller operable to determine asphaltene content of the received formation fluid of the well using the optical density of the received formation fluid of the well and a formation volume factor of the received formation fluid of the well and additional parameters that are derived from an analysis of optical spectra, formation volume factors, and asphaltene contents of previously sampled crude oils in a database, wherein the formation volume factor relates the optical density of the received formation fluid of the well to an optical density of a stock tank oil.
17. The apparatus of claim 16, wherein the controller is operable to determine the formation volume factor of the received formation fluid of the well.
18. The apparatus of claim 16, wherein the downhole fluid analysis module is configured to enable measurement of optical densities of the received formation fluid of the well to electromagnetic radiation of two different wavelengths and the controller is operable to determine the asphaltene content of the received formation fluid of the well based on the difference between the optical densities of the received formation fluid of the well for the two different wavelengths.
19. The apparatus of claim 16, wherein the downhole fluid analysis module is configured to enable measurement of the optical density of the received formation fluid of the well for infrared electromagnetic radiation and the controller is operable to determine the asphaltene content of the received formation fluid of the well using the optical density of the received formation fluid of the well for the infrared electromagnetic radiation.
20. The apparatus of claim 16, wherein the controller is provided within the downhole sampling tool.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other features, aspects, and advantages of certain embodiments will become better understood when the following detailed description is read with reference to the accompanying drawings in which like characters represent like parts throughout the drawings, wherein:
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DETAILED DESCRIPTION OF SPECIFIC EMBODIMENTS
(13) It is to be understood that the present disclosure provides many different embodiments, or examples, for implementing different features of various embodiments. Specific examples of components and arrangements are described below for purposes of explanation and to simplify the present disclosure. These are, of course, merely examples and are not intended to be limiting.
(14) When introducing elements of various embodiments, the articles a, an, the, and said are intended to mean that there are one or more of the elements. The terms comprising, including, and having are intended to be inclusive and mean that there may be additional elements other than the listed elements. Moreover, any use of top, bottom, above, below, other directional terms, and variations of these terms is made for convenience, but does not mandate any particular orientation of the components.
(15) The present disclosure relates to using optical spectrometry data to determine asphaltene content of a fluid. More particularly, some embodiments of the present disclosure relate to using downhole optical spectrometry data to determine asphaltene content of live crude oils within wells. In this manner, the asphaltene content of downhole crude oils can be obtained in situ, even in the presence of gas within these crude oils. As described in detail below, in some embodiments the asphaltene content of a fluid is determined based on one or more optical densities of the fluid and a formation volume factor.
(16) Turning now to the drawings, a drilling system 10 is depicted in
(17) The drill string 16 is suspended within the well 14 from a hook 22 of the drilling rig 12 via a swivel 24 and a kelly 26. Although not depicted in
(18) During operation, drill cuttings or other debris may collect near the bottom of the well 14. Drilling fluid 32, also referred to as drilling mud, can be circulated through the well 14 to remove this debris. The drilling fluid 32 may also clean and cool the drill bit 20 and provide positive pressure within the well 14 to inhibit formation fluids from entering the wellbore. In
(19) In addition to the drill bit 20, the bottomhole assembly 18 also includes various instruments that measure information of interest within the well 14. For example, as depicted in
(20) The bottomhole assembly 18 can also include other modules. As depicted in
(21) The drilling system 10 also includes a monitoring and control system 56. The monitoring and control system 56 can include one or more computer systems that enable monitoring and control of various components of the drilling system 10. The monitoring and control system 56 can also receive data from the bottomhole assembly 18 (e.g., data from the LWD module 44, the MWD module 46, and the additional module 48) for processing and for communication to an operator, to name just two examples. While depicted on the drill floor 30 in
(22) Another example of using a downhole tool for formation testing within the well 14 is depicted in
(23) The fluid sampling tool 62 can take various forms. While it is depicted in
(24) The pump module 74 draws the sampled formation fluid into the intake 86, through a flowline 92, and then either out into the wellbore through an outlet 94 or into a storage container (e.g., a bottle within fluid storage module 78) for transport back to the surface when the fluid sampling tool 62 is removed from the well 14. The fluid analysis module 72 includes one or more sensors for measuring properties of the sampled formation fluid, such as the optical density of the fluid, and the power module 76 provides power to electronic components of the fluid sampling tool 62.
(25) The drilling and wireline environments depicted in
(26) Additional details as to the construction and operation of the fluid sampling tool 62 may be better understood through reference to
(27) In operation, the hydraulic system 102 extends the probe 82 and the setting pistons 88 to facilitate sampling of a formation fluid through the wall 84 of the well 14. It also retracts the probe 82 and the setting pistons 88 to facilitate subsequent movement of the fluid sampling tool 62 within the well. The spectrometer 104, which can be positioned within the fluid analysis module 72, collects data about optical properties of the sampled formation fluid. As discussed in greater detail below, such measured optical properties may include optical densities of the sampled formation fluid at different wavelengths of electromagnetic radiation. Other sensors 106 can be provided in the fluid sampling tool 62 (e.g., as part of the probe module 70 or the fluid analysis module 72) to take additional measurements related to the sampled fluid. In various embodiments, these additional measurements could include pressure and temperature, density, viscosity, electrical resistivity, saturation pressure, and fluorescence, to name several examples. Any suitable pump 108 may be provided in the pump module 74 to enable formation fluid to be drawn into and pumped through the flowline 92 in the manner discussed above. Storage devices 110 for formation fluid samples can include any suitable vessels (e.g., bottles) for retaining and transporting desired samples within the fluid sampling tool 62 to the surface. Both the storage devices 110 and the valves 112 may be provided as part of the fluid storage module 78.
(28) In the embodiment depicted in
(29) The controller 100 in some embodiments is a processor-based system, an example of which is provided in
(30) An interface 134 of the controller 100 enables communication between the processor 120 and various input devices 136 and output devices 138. The interface 134 can include any suitable device that enables such communication, such as a modem or a serial port. In some embodiments, the input devices 136 include one or more sensing components of the fluid sampling tool 62 (e.g., the spectrometer 104) and the output devices 138 include displays, printers, and storage devices that allow output of data received or generated by the controller 100. Input devices 136 and output devices 138 may be provided as part of the controller 100, although in other embodiments such devices may be separately provided.
(31) The controller 100 can be provided as part of the monitoring and control systems 56 or 66 outside of a well 14 to enable downhole fluid analysis of samples obtained by the fluid sampling tool 62. In such embodiments, data collected by the fluid sampling tool 62 can be transmitted from the well 14 to the surface for analysis by the controller 100. In some other embodiments, the controller 100 is instead provided within a downhole tool in the well 14, such as within the fluid sampling tool 62 or in another component of the bottomhole assembly 18, to enable downhole fluid analysis to be performed within the well 14. Further, the controller 100 may be a distributed system with some components located in a downhole tool and others provided elsewhere (e.g., at the surface of the wellsite).
(32) Whether provided within or outside the well 14, the controller 100 can receive data collected by the sensors within the fluid sampling tool 62 and process this data to determine one or more characteristics of the sampled fluid. Examples of such characteristics include fluid type, gas-to-oil ratio, carbon dioxide content, water content, contamination, and, as discussed in greater detail below, asphaltene content.
(33) Some of the data collected by the fluid sampling tool 62 relates to optical properties (e.g., optical densities) of a sampled fluid measured by the spectrometer 104. To facilitate measurements, in some embodiments the spectrometer 104 may be arranged about the flowline 92 of the fluid sampling tool 62 in the manner generally depicted in
(34) In operation, a sampled formation fluid 146 within the flowline 92 is irradiated with electromagnetic radiation 148 (e.g., light) from the emitter 142. The electromagnetic radiation 148 includes radiation of any desired wavelengths within the electromagnetic spectrum. In some embodiments, the electromagnetic radiation 148 has a continuous spectrum within one or both of the visible range and the short- and near-infrared (SNIR) range of the electromagnetic spectrum, and the detector 144 filters or diffracts the received electromagnetic radiation 148. The detector 144 may include a plurality of detectors each assigned to separately measure light of a different wavelength. As depicted in
(35) The spectrometer 104 may include any suitable number of measurement channels for detecting different wavelengths, and may include a filter-array spectrometer or a grating spectrometer. For example, in some embodiments the spectrometer 104 is a filter-array absorption spectrometer having sixteen measurement channels. In other embodiments, the spectrometer 104 may have ten channels or twenty channels, and may be provided as a filter-array spectrometer or a grating spectrometer. Further, as noted above and described in greater detail below, the data obtained with the spectrometer 104 can be used to determine optical densities and asphaltene content of sampled fluids.
(36) By way of example,
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where .sub.i () is the optical density at wavelength for items i (that is, stock tank oil (STO), asphaltene (Asp), resin (Res), aromatic (Aro), and saturate (Sat)); .sub.i is the absorption coefficient of a component i of the stock tank oil at wavelength ; c.sub.i is the mass concentration of component i; and l is the optical path length (that is, the distance traveled across the fluid by electromagnetic radiation received by a detector, such as the inner diameter of the flowline 92).
(38) With reference to
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(40) From Equation 2 above, the optical density of a stock tank oil can be written by using the absorption coefficients at a specified wavelength , the masses of asphaltene (m.sub.Asp) and resin (m.sub.Res) in the stock tank oil volume (V), and the optical path length (l) as follows:
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Also, dividing both sides of Equation 3 with the density of the stock tank oil (.sub.STO) allows the equation to be rewritten as:
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(43) Thus, the asphaltene content in mass fraction is related to the optical density of stock tank oil from Equation 5:
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As may be seen from Equations 7 and 8, the coefficients a and b depend on .sub.i, .sub.STO, and resin content (m.sub.Res/M.sub.STO), which are undetermined parameters. Also, in order to obtain optical density of a stock tank oil (.sub.STO), live crude oil could be flashed at a standard, surface condition (e.g., 60 F., 14.7 psia) to remove gaseous components and then allow the measurement of the optical density of the remaining liquid portion of the sample. In downhole environments, however, flashing a fluid sample while it is downhole to determine .sub.STO is generally infeasible.
(45) In accordance with certain embodiments, a relationship between asphaltene content and optical density of live crude oil can instead be derived using formation volume factor (B.sub.o) via Equation 7 above. The formation volume factor of a live crude oil can be estimated using downhole optical spectrometer data as follows:
(46)
where .sub.L.O. is the optical density of a live crude oil at wavelength , .sub.STO is the optical density of stock tank oil averaged over database samples at wavelength , {tilde over ()}.sub.i/.sub.i/.sub.C6+ and is the relative concentration of a hydrocarbon component, {tilde over ()}.sub.i()/.sub.i()/.sub.C6+() and is the relative absorption coefficient of a hydrocarbon component, and .sub.k is the vapor fraction of a hydrocarbon component. In at least some embodiments, the formation volume factor can be determined in a hydrocarbon absorption region (e.g., between 1600 nm and 1800 nm) using Equation 9.
(47) The optical density of a live crude oil (.sub.L.O.) can be measured downhole (e.g., via spectrometer 104) and the optical density of stock tank oil can be predetermined by averaging stock tank oil optical densities of database samples. Relative concentrations and vapor fractions of the hydrocarbon components can be obtained in any suitable manner, such as from a near-infrared optical spectrum of the sample, and relative absorption coefficients may be predetermined in any suitable fashion.
(48) In the visible-SNIR wavelength region of electromagnetic radiation, the absorption coefficients of C1, C2, C3, C4, C5, and CO2 are approximately zero. The absorption coefficient of C6+ components, which have vapor fractions in the standard condition, is also assumed to be zero (in fact, vapor is colorless). Consequently, the formation volume factor can be estimated using optical density in the visible-SNIR wavelength range as follows:
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In other words:
.sub.STO()=B.sub.o.sub.L.O.()(11)
Therefore, the asphaltene content in Equation 7 above can be related to the optical density of live crude oil as follows:
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(51) The coefficients a and b can be determined to obtain asphaltene content from Equation 12. These coefficients can be calibrated and determined using a database containing optical spectra, formation volume factors, and asphaltene contents of crude oils. However, according to Equation 8, the coefficients a and b depend on the following parameters: stock tank oil density (.sub.STO); absorption coefficients of asphaltene (.sub.Asp) and resin (.sub.Res), since they are sample dependent; and the resin content (m.sub.Res/M.sub.STO). As such, the calibrated coefficients a and b have a range of variations associated with variation of these parameters in Equation 8.
(52) An example of a calibration curve of asphaltene content against optical density of stock tank oils estimated from optical densities of live crude oils and their formation volume factors in a database is depicted in
(53) In
(54) One example of a process for estimating asphaltene content of a fluid (e.g., crude oil) is generally represented by flow chart 160 in
(55) Another example of a process for determining asphaltene content of a fluid (e.g., crude oil) is generally represented by flow chart 180 in
(56) As depicted in the flow chart 180, a wavelength channel of the spectrometer may be selected (block 184). In one embodiment, the selected wavelength channel is between 800 nm and 1500 nm. The wavelength channel can be selected based on any desired criteria. For instance, as measurements may be less reliable if the optical density is too high, selection of the wavelength channel can include comparing the measured optical densities for one or more wavelength channels to an optical density threshold (e.g., an optical density threshold of three). In such an embodiment, selecting the wavelength channel may include disregarding wavelength channels that are determined to have measured optical densities above the threshold before finding a suitable wavelength channel with a measured optical density below the threshold.
(57) Once an appropriate wavelength channel is found, presence of light scattering of electromagnetic radiation measured by the selected wavelength can be assessed (block 186) in any suitable manner. Light scattering, particularly wavelength-dependent scattering, may cause over-fluctuation of optical density. If the scattering is more than negligible (e.g., above a scattering threshold), another wavelength channel can be selected as described above. If the scattering is negligible (e.g., below a scattering threshold), a fluid type of the sampled fluid can then be identified (block 188) from data obtained by the spectrometer for the sampled fluid, such as the measured optical spectrum 182. For example, optical densities for one or more wavelength channels represented in the optical spectrum 182 can be compared to reference data in a database 190 that includes correlations between optical densities of previously analyzed fluids (e.g., through laboratory analysis) and their known fluid types to determine that the sampled fluid is oil or some other type of fluid. The database 190 can be stored in any suitable, non-transitory computer-readable storage medium, such as non-volatile memory 126.
(58) If the fluid is identified as oil, the composition of the oil (block 192) and the formation volume factor (block 194) can be estimated as described above. Various data helpful in estimating the composition and formation volume factor, such as relative absorption coefficients of hydrocarbon components and optical densities of previously analyzed stock tank oil samples, can also be provided in the database 190. Parameters relating asphaltene content to optical density can be calibrated (block 196) by way of a calibration curve derived from resampling of data (which could be provided in the database 190) from previously measured crude oil optical spectra, as discussed above. The calibration of the parameters (which includes determining the parameters) in block 196 can be performed at any suitable time, including before obtaining the optical spectrum 182 or even before beginning a fluid sampling process. It is noted that the data used in the presently disclosed processes (e.g., such as reference data in database 190) may be provided in any suitable form, such as data representing one or more look-up tables, charts, graphs, or the like, and stored in any suitable memory.
(59) In some embodiments, the product of the estimated formation volume factor and the optical density of the selected wavelength channel can be computed and then used to estimate (block 198) the asphaltene content of the sampled oil. In other embodiments, the estimated formation volume factor and optical densities of multiple wavelength channels could instead be used to estimate the asphaltene content. For instance, the product of the formation volume factor and the difference between the optical densities at a selected wavelength channel (e.g., at 1290 nm) and at a baseline channel (e.g., at 1600 nm) could be calculated and then used to estimate the asphaltene content of the sampled fluid. In at least some embodiments, estimating the asphaltene content includes using the product of the optical density at the selected wavelength channel (or the difference between optical densities at the selected wavelength channel and at a baseline channel) and the determined formation volume factor to obtain the maximum likelihood estimate of asphaltene content and its confidence interval from the calibration curve. The estimated asphaltene content can be communicated or stored for later use (block 200).
(60) The processes generally represented by flow charts 160 and 180 can be carried out by any suitable devices or systems, such as the controller 100 (in which case the reference data 190 may be stored in a memory device within controller 100) in connection with a downhole tool (e.g., LWD module 44 or additional module 48 of
(61) By way of further example,
(62) TABLE-US-00001 TABLE 1 Pressure Sample GOR (scf/bbl) API Gravity Temperature ( C.) (psia) Oil A 810 36 175 10,000 Oil B 208 31 175 5,000 Oil C 184 17 125 15,000
Optical densities between 1500 nm and 2040 nm were used in this example for estimating fluid composition (e.g., C1, C2, C3, C4, C5, C6+, and CO2) and the formation volume factor. Then, the product ((1290 nm)(1600 nm))B.sub.o was calculated for the samples and used to estimate asphaltene content and 90% confidence intervals from the calibration curve of
(63) The foregoing outlines features of several embodiments so that those skilled in the art may better understand aspects of the present disclosure. Those skilled in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes and structures for carrying out the same purposes or achieving the same advantages of the embodiments introduced herein. Those skilled in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present disclosure, and that they may make various changes, substitutions and alterations herein without departing from the spirit and scope of the present disclosure.