Valve arrangement
10794334 ยท 2020-10-06
Assignee
Inventors
Cpc classification
F02M23/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B29/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B29/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B29/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A valve arrangement for supplying air to a combustion chamber of an internal combustion engine includes a first valve, the first valve including a first valve head, a first valve stem assembly and an internal cavity, which is at least partly located in the first valve stem assembly, and a second valve partly arranged within the internal cavity of the first valve, the second valve including a second valve head and a second valve stem assembly, and being movable within the internal cavity between an upper, closed position and a lower, open position, wherein a junction seal extends over a junction between the first valve stem assembly and the second valve stem assembly when the second valve is in the closed position. A leakage preventing arrangement is arranged to hinder leakage of liquid from the outside of the junction seal from reaching in between the first valve stem assembly and the second salve stem assembly.
Claims
1. A valve arrangement for supplying air to a combustion chamber of an internal combustion engine, the valve arrangement comprising: a first valve, the first valve comprising a first valve head, a first valve stem assembly and an internal cavity, which is at least partly located in the first valve stem assembly, the first valve being movable between an upper, closed position of the valve, and a lower, open position, in which open position air provided via an air intake is supplied to the combustion chamber past the first valve head; a second valve partly arranged within the internal cavity of the first valve, the second valve comprising a second valve head and a second valve stem assembly, and being movable within the internal cavity between an upper, closed position, in which closed position the second valve head is in contact with an inner surface of the first valve head, and a lower, open position in which open position additional air may be supplied to the combustion chamber via the internal cavity past the second valve head, wherein at least one air inlet for supplying the additional air to the internal cavity is arranged along a circumference of the first valve stem assembly, at least one of the at least one air inlets being separately arranged from the air intake; a stem joining device extending between the first valve stem assembly and the second valve stem assembly and allowing relative movement between the first valve stem assembly and the second valve stem assembly between the closed position and the open position of the second valve, the stem joining device extending over a junction between the first valve stem assembly and the second valve stem assembly so as to form a junction seal; and a junction leakage preventing means being arranged to hinder leakage of liquid from the outside of the junction seal from reaching in between the first valve stem assembly and the second valve stem assembly.
2. A valve arrangement according to claim 1, wherein the stem joining device comprises an upper washer and a lower washer.
3. A valve arrangement according to claim 2, wherein the upper washer or the lower washer forms the junction seal.
4. A valve arrangement according to claim 2, wherein the upper washer is arranged in connection to the second valve stem assembly, and/or the lower washer is arranged in connection to the first valve stem assembly.
5. A valve arrangement according to claim 2, wherein a second spring member is arranged to act on the upper washer so as to bias the second valve stem assembly towards the closed position of the second valve.
6. A valve arrangement according to claim 2, wherein a first spring member is arranged to act on the lower washer so as to bias the first valve stem assembly towards the closed position of the first valve.
7. A valve arrangement according to claim 1, wherein the junction leakage preventing means comprises at least one member arranged on the outside of the junction seal.
8. A valve arrangement according to any one of the previous claims, wherein the junction leakage preventing means comprises a member being arranged upwards of the junction seal.
9. A valve arrangement according to claim 1, wherein the junction leakage preventing means comprises a member being arranged to seal between the stem joining arrangement and the first or second valve stem assembly.
10. A valve arrangement according to claim 1, wherein the junction leakage preventing means comprises a member being arranged inside the stem joining device.
11. A valve arrangement according to claim 9, wherein the member forms a sealing member.
12. A valve arrangement according to claim 9, wherein the member is compressible for allowing movement between the open and closed positions of the second valve.
13. A valve arrangement according to claim 1, wherein the junction leakage preventing means comprises at least one member being arranged on the inside of the junction seal.
14. A valve arrangement according to claim 1, wherein the junction leakage preventing means comprises a member being arranged between the first valve stem assembly and the second valve stem assembly, the member being arranged so as to form a protruding portion from the first valve stem assembly and the second valve stem assembly comprising a recess adapted to at least partially receive the protruding portion, when the second valve is in a fully open position.
15. A valve arrangement according to claim 1, wherein the junction leakage preventing means comprises a member in the form of a circumferential cavity in the junction seal, the circumferential cavity opening towards the junction between the first and second valve stent assemblies.
16. A valve arrangement according to claim 1, wherein the junction comprises a gap having a varying longitudinal extension between the closed and the open position of the second valve.
17. A valve arrangement according to claim 16, wherein the second valve stem assembly comprises a valve tip, the valve tip comprising a downward abutment surface, and the first valve stem assembly comprising an upward abutment surface, facing the downward abutment surface, wherein the gap is formed between the downward and upward abutment surfaces.
18. A valve arrangement according to claim 1, wherein a valve guide is arranged to surround a portion of the first valve stem assembly.
19. A valve arrangement according to claim 18, wherein the valve guide comprises an air passage allowing supply of additional air to the combustion chamber via the internal cavity in the first valve, when the first valve is in its closed position.
20. A valve arrangement according to claim 19, comprising a second leakage preventing means, for preventing liquid from leaking from a region externally of the first valve stem assembly to the valve guide air passage.
21. An internal combustion engine comprising a valve arrangement according to claim 1.
22. A vehicle comprising an internal combustion engine according to claim 21.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) With reference to the appended drawings, below follows a more detailed description of embodiments of the invention cited as examples.
(2) In the drawings:
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
DETAILED DESCRIPTION
(13) The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which currently preferred embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments stet forth herein; rather, these embodiments are provided as illustrative examples. Like reference characters refer to like elements throughout.
(14)
(15) The valve arrangement may be used in a combustion engine such as a conventional turbocharged diesel engine. In particular, each cylinder of the engine may comprise a valve arrangement according to the embodiments of the invention.
(16) According to one exemplary method of operation, additional air is fed directly into the cylinders of an engine in connection with the take-off phase or when additional response from the engine is required, i.e. during the initial phase when it functions as an aspirating engine. This additional air is fed via a plurality of air passages, which lead up to the different cylinders. The feeding of ordinary and additional air to the different cylinders is done by means of at least one special valve arrangement which is provided at each of the different cylinders. Further details concerning such a valve arrangement and an engine comprising such a valve arrangement can be found in U.S. Pat. No. 6,138,616, hereby incorporated by reference.
(17) Referring now to
(18) Using the force from an external valve spring 216 and an internal valve spring 218, the first valve head 208 is influenced to be in contact with the valve seat 204. To be more exact the first and second, external and internal, valve springs 216, 218 are in contact with, and press against, upper and lower, external and internal, spring washers 220, 222, respectively, where the lower spring washer 222, via a valve lock, is in connection with the first valve-stem 212. The lower part of the first valve stem assembly 212 is essentially tube-shaped, and comprises an internal cavity 224 extending in a longitudinal direction of the valve stem assembly 212. The internal cavity 224 is widened at its lower end. The internal cavity 224 houses a second valve 226 with a second valve head 228 which is in contact with a further valve seat in the form of an inner surface 230 of the first valve head 208. The second valve head 228 is furthermore connected to a second valve stem assembly 232 which has its extension inside the cavity 224.
(19) The upper part of the first valve stem assembly 212 is shaped with a through-going passage-section 234, the inner dimensions of which essentially correspond to the outer dimensions of the second valve stem assembly 232. The internal cavity 224 in the lower part of the first valve stem assembly 212 has a diameter which is larger than the diameter of the second valve stem assembly 232 to allow a flow of additional air in the internal cavity 224. There is furthermore arranged along the circumference of the first valve stem assembly 212 at least one inlet 236, and especially a plurality of circumferentially spaced inlets. According to the example, three inlets are arranged equidistantly in the circumferential direction of the first valve stem assembly 212.
(20) The valve guide 214 is essentially tubular and arranged to surround a portion of the first valve stem assembly 212, such that the first valve stem assembly 212 is movable in the valve guide 214 along a longitudinal direction between an upper closed position of the first valve 206, and a lower, open position.
(21) The valve guide 214 is, in the illustrated embodiment, a one-piece unit.
(22) The valve guide 214 comprises a recess 238 in an inner surface 244 for forming a space between the valve guide 214 and the first valve stem assembly 212. The valve guide 214 further comprises a valve guide air aperture 242 fluidly connecting the recess 238 with an outer surface 246 of the valve guide 214.
(23) The recess 238 forms a groove with a main extension in a circumferential direction of the valve guide 214. More specifically, recess 238 forms a groove with a main extension in a direction perpendicular to an axial direction of the valve guide 214. More particularly, the groove 238 forms a continuous annular structure. In other words, the inner groove 238 can be seen to span the inner circumference of the valve guide. According to one example, the recess 238 is formed by machining the inner surface 244 from an interior of the valve guide 214.
(24) The valve guide air aperture 242 is positioned relative to the recess 238 so that a surface 250 defining the recess in an axial direction 256 of the valve guide 214 is at the same distance or closer to a first end 252 of the valve guide 214 than a surface 248 defining the aperture 242 at the connection between the aperture 242 and the recess 238. In other words, the lower edge of the aperture 242 does not reach below the lower portion of the groove 238. Further, the aperture 242 is a hole with a circular cross section. More specifically, the aperture 242 is formed by a drilled hole. Preferably, an axis of the aperture 242 is perpendicular to an axial direction of the valve guide 214.
(25) A feeder channel 240 is connected to the cavity defined by the recess 238 via the valve guide aperture 242 arranged in the side wall of the valve guide 214. It is preferable that the resulting ellipsoid opening of the feeder channel 240, adjacent to the valve guide aperture 242, is completely covered by the valve guide aperture 242. Moreover, the groove 238 is aligned with the valve guide aperture 242 configured to connect the cavity formed by the groove 238 to the feeder channel 240.
(26) In the fully closed position of the valve arrangement 200, i.e. when the first valve 206 is in contact with the valve seat 204 and the second valve 226 is in contact with the inside of the first valve head 208, the cavity formed between the groove 238 of the valve guide 214 and the first valve stem assembly 212 is aligned with the at least one inlet 236 in the first valve stem assembly 212. In order to connect additional air to the cylinder there is furthermore provided a drilled feeder channel 240 which terminates at the valve guide aperture 242 in the valve guide 214.
(27) As will be described in detail below, air can be supplied to the feeder channel 240 via a control valve and further on to the lower internal passage 224 of the first valve stem assembly 212. The additional air is thus led towards the engine cylinder via the second valve 226 which is continuously opened and closed by the camshaft, as will be described below. The second valve-stem 232 is at least along a certain section dimensioned so as to be a good fit against the lower end of the upper passage-section 234. This enables transfer of heat between the second valve-stem 232 and the first valve stem assembly 212, at the same time as it provides a sealing function which prevents air from flowing upwards along the upper passage-section 234. It also protects the second valve-stem 232 from the risk of buckling, especially during high engine speed operation.
(28) During use of the valve arrangement, there is a risk that liquid, notably oil, will penetrate into the valve arrangement, causing problems for example due to residue build up (coking), which in turn may lead to decreased performance and increased wear of the valve arrangement.
(29) One first region of the valve arrangement being susceptible to such oil penetration may be found at a junction between the first valve stem assembly 212 and the second valve stem assembly 232.
(30) The portion of the valve arrangement of
(31) As seen in
(32) For improving the protection against leakage of any liquid from the outside of the junction seal 223 from reaching into the junction between the first valve stem assembly 212 and the second valve stem assembly 232, a junction leakage preventing means 400 may be arranged.
(33) In the embodiment illustrated in
(34) In particular, the stem joining device comprises the upper washer 220 and the lower washer 222 as previously described, and, in the depicted embodiment, the upper washer 220 of the stem joining device forms the junction seal 223.
(35) The upper washer 220 is arranged in connection to the second valve stem assembly 232, and the lower washer 222 is arranged in connection to the first valve stem assembly 212. Radially inner portions of the respective washers 220, 222 are thereby connected to the respective stems, 232, 212, whereas radially outer portions of the respective washers 220, 222 are in mutual contact during the movement of the second valve 226 between the open and the closed position.
(36) The junction leakage preventing means 400 may comprise at least one member 400a, 400b, arranged on the outside of the junction seal 223, i.e. in the illustrated embodiment, on the outside of the upper washer 220.
(37) A first example of such a junction leakage preventing means 400 is a member 400a, being arranged upwards of the junction seal 223, and sealing between the stem joining device and the second valve stem assembly 232, i.e. between the upper washer 220 and the second valve stem assembly 232.
(38)
(39) In the illustrated embodiment, the member 400a is an example of a junction leakage preventing means arranged on the outside of the junction seal 223, and on the outside of the stem joining device 220, 222.
(40) In the illustrated embodiment, the valve stem assembly 232 comprise a stem tip 239 arranged at an upper end thereof. The stem tip 239 extends circumferentially about the valve stem assembly 232 per se, having a diameter corresponding approximately to the diameter of the first valve stem assembly 212. In this embodiment, the member 400a may be arranged to seal between the upper washer 220 and the stem tip 239. Naturally, other embodiments are possible, enabling the provision of additional sealing between the upper washer 220 forming the junction sealing 223 and the second valve stem assembly 232.
(41) It will be understood that the provision of a sealing member 400 outside the stem joining device as described in the above is not necessarily dependent on all of the features of the illustrated embodiment. For example, a member 400 may be applied also to a valve arrangement lacking the junction seal 223, e.g. forming a seal between a stem joining device of some kind and the first or second valve stem assembly. That is, a member 400a as described in relation to the figures may be applied also to a valve arrangement lacking the junction seal 223, e.g. forming a seal between a stem joining device of some kind and the second valve stem assembly.
(42)
(43) In the illustrated embodiment, the member 400b is an example of a junction leakage preventing means arranged on the outside of the junction seal 223, but on the inside of the stem joining device.
(44) The member 400b illustrated in
(45) It will be understood that the provision of a sealing member 400 inside the stem joining device as described in the above is not necessarily dependent on all of the features of the illustrated embodiment. For example, a member 400 may be applied also to a valve arrangement lacking the junction seal 223, e.g. forming a seal on the inside of a stem joining device of some kind and the first or second valve stem assembly. That is, a member 400b as described in relation to the figures may be applied also to a valve arrangement lacking the junction seal 223, e.g. forming a seal between a stem joining device and the first valve stem assembly.
(46) Alternatively or in addition to the above, the junction leakage preventing means for hindering liquid from the outside of the junction seal 223 from reaching in between the first valve stem assembly 212 and the second valve stem assembly 232 may comprise at least one member 400c, 400d, being arranged on the inside of the junction seal 223.
(47) For example, the function leakage preventing means may comprise a member 400c being a sealing member arranged between the first valve stem assembly 212 and the second valve stem assembly 232. The sealing member 400c is arranged so as to bridge between the first valve stem assembly 212 and the second valve stem assembly 232 when the second valve 223 is in a closed position.
(48)
(49) The valve tip 239 is provided with recess adapted to receive the protruding portion of the member 400c, such that in a closed position the protruding portion of the member 400c is introduced in the recess of the valve tip 239.
(50) In
(51)
(52) Alternatively, the recess in the valve tip 239 may be made slightly larger than the protruding portion of the member 400c.
(53) Optionally, the member 400c may at least partially extend at least one of the abutment surfaces 500, 502, so that in a fully open position of the second valve 226, at least a portion of the member 400c will be pressed between the abutment surfaces 500, 502.
(54) It will be understood that the provision of a sealing member 400c as described in the above is not necessarily dependent on all of the features of the illustrated embodiment. For example, a member 400c may be applied also to a valve arrangement lacking the junction seal 223, or lacking the stem joining device.
(55) Further,
(56) As previously explained, the junction seal 223 may be formed e.g. by the upper washer 220, being in contact with both the second valve stem assembly 232 via the tip 239, and the first valve stem assembly 212.
(57) As illustrated in
(58) In the illustrated embodiment, the cavity 400d is open towards the gap formed between the valve tip 239 and the upper end surface of the first valve stem assembly 212, when the second valve 226 is in a closed position.
(59) When the valve arrangement 200 is in use, the presence of the cavity 400d will influence the pressure fluctuations created during the movement of the second valve stem assembly 232 in relation to the first valve stem assembly 212. Accordingly, pressure fluctuations tending to draw liquid into a region between the first 212 valve stem assembly and the second valve stem assembly 232 may be counteracted.
(60) It will be understood that the provision of a sealing member 400d as described in the above is not necessarily dependent on all of the features of the illustrated embodiment.
(61) In the embodiment of
(62)
(63)
(64) In another embodiment, the junction leakage preventing means of
(65)
(66) In other embodiments, only one out of the junction leakage preventing means 400c, 400d may be arranged as a single junction leakage preventing means.
(67) Also, it will be understood that the embodiments of junction leakage preventing means may be combined in various manners.
(68) For example, a combination including at least one junction leakage preventing means arranged inside the junction seal 223, and at least one junction leakage preventing means arranged outside the junction seal 223 may be provided.
(69) Alternatively, or in addition to the junction leakage preventing means 400 as described in the above, guide leakage preventing means 300 may be provided for preventing leakage of any liquid from the outside of the first valve stem assembly 212 from reaching the valve guide air inlet 242 and/or the at least one air inlet 236 of the first valve 206.
(70) In the below, for better visibility, description of examples of guide leakage preventing means 300, will be made in relation to
(71) As illustrated in
(72) The inlet liquid drainage means 300 is arranged to drain liquid from the region 301, to another region 302 located longitudinally below the valve guide air passage 242.
(73) To this end, the inlet liquid drainage means 300 comprises a bypass channel 303 for draining liquid past the valve guide air passage 242 in the longitudinal direction. The bypass channel 303 is in the illustrated embodiment in the form of a longitudinally extending outer groove in an outer surface of the valve guide 214.
(74) To collect liquid in the region 301 upstream of the valve guide air passage 242, a liquid collection volume 304 is arranged. In the illustrated embodiment, the liquid collection volume 304 is in the form of an internal groove, extending circumferentially about an inside of the valve guide 214.
(75) The liquid collection volume 304 is connected to the bypass channel 303 such that liquid collected therein may be drained via the bypass channel 303 past the valve guide air passage 242.
(76) Moreover, in the illustrated embodiment, a second liquid collecting volume 305 is arranged longitudinally downwards of the valve guide air passage 242. The second liquid collecting volume 305 is, in the illustrated embodiment, in the form of an internal groove, extending circumferentially about an inside of the valve guide 214.
(77)
(78) In
(79) It will be understood that the shape and size of the bypass channel 303 and/or the liquid collection volumes 304, 305 may be varied. For example, the bypass channel 303 may be formed as a passage completely enclosed in the wall formed by the valve guide 214. Moreover, the bypass channel may comprise a plurality of grooves. Also, the bypass channel may be formed by a generally planar surface portion forming an indentation in an otherwise generally circular outer surface of the valve guide 214.
(80) Further, in the illustrated embodiment the valve guide 214 comprises a guide means 258 adapted for guiding the valve guide to a circumferential position inside of a housing in which the aperture 242 coincides with a feeder channel 240. Especially, the guide means 248 is positioned at a lower portion of the valve guide 214 for engagement with an external tool during assembly.
(81) Furthermore, in the illustrated embodiment a first portion 260 of the valve guide comprising the aperture 242 has a first diameter, and a second portion 262 of the valve guide located adjacent to the first end 252 of the valve guide has a second diameter smaller than the first diameter, thereby forming a tapered transition region 264 between the first portion 260 and the second portion 262. The guide means 258 is here embodied by a triangular notch 258 in the tapered region, wherein the notch 258 has a circumferential position which is aligned with a circumferential position of the aperture 242. The notch 258 has a flat surface in a direction parallel with the axial direction 256 of the valve guide 214, such that an engagement member of an assembly tool can be moved towards the surface of the notch 258 and recognize when the engagement member makes contact with the flat surface. Thereby, the assembly tool can verify that the valve guide is in the correct position before the pressing the valve guide into the cylinder head. The guide means 258 may also have the form of groove, a trench or the like allowing the engagement of an external tool during assembly of a valve arrangement.
(82) The valve guide also comprises an alignment mark 266 located between the aperture 242 and a second end 254 of the valve guide, wherein the alignment mark is configured to be visible when the valve guide is assembled in a valve arrangement. The alignment mark 266 is here illustrated as a notch 266 having a circumferential position aligned with a circumferential position of the aperture 242.
(83) Returning to
(84) This guide leakage preventing means comprises a member 300 for preventing fluid from entering the region 301 between the first valve stem assembly 212 and the valve guide 214.
(85) The first valve stem assembly 212 is arranged to extend upwardly from the valve guide 214, whereby liquid may risk entering into a junction between the inside of valve guide 214 and the external side of the first valve stem assembly 212.
(86) In the illustrated embodiment, a guide sealing 311 is arranged to seal the junction between the valve guide 214 and the first valve stem assembly 212. To further reduce the risk of liquid entering between the valve guide 214 and the first valve stem assembly 212, the fluid entry preventing means 300 is arranged so as to extend longitudinally over the junction between the valve guide 214 and the first valve stem assembly 212.
(87) In particular, the guide leakage preventing means 300 may be arranged so as to extend longitudinally over the guide sealing 311.
(88) In the illustrated embodiment, the guide leakage preventing means 300 comprises a skirt 310 extending circumferentially about, and longitudinally over, the junction formed between the valve guide 214 and the first valve stem assembly 212. To this end, the skirt 310 may extend over at least a portion of the valve guide 214. In the illustrated embodiment, the skirt 310 extends longitudinally between the lower spring washer 222 and the valve guide 214.
(89) Accordingly, the illustration is an example of a guide leakage preventing means extending from a stem joining device 220, 222 to the valve guide 214.
(90) The function of the valve arrangement will now be described with reference to
(91)
(92)
(93) In the next phase, as shown in
(94)
(95) In the next phase, which is shown in
(96) Finally,
(97)
(98)
(99)
(100) It is to be understood that the present invention is not limited to the embodiments described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the appended claims. The invention can for example be used in different kinds of combustion engines, e.g. diesel engines and gasoline engines. The invention is furthermore not limited to use in connection with turbocharged engines, but can also be used for supplying additional air in engines without turbo units.