Method for forming a tubular construction element

Abstract

A method for forming a tubular construction element built up of longitudinally extending segments joined together in a side-by-side relationship, wherein the length in the longitudinal direction of the tubular construction element is greater than the diameter thereof.

Claims

1. A method for forming a tubular construction element, the method comprising the steps of: providing longitudinally extending segments which extend along an axis parallel to a predetermined lengthwise longitudinal direction and are joined together in an end-to-end relationship, wherein the length in the longitudinal direction of the tubular construction element is greater than the diameter thereof, and wherein the joined-together longitudinally extending segments are movable relative to each other only in the longitudinal direction; applying at least one bending moment to an outer side of the tubular construction element such that the tubular construction element is bent from a first shape extending substantially in the lengthwise longitudinal direction, to a second shape in which the tubular construction element comprises at least one bent portion in which the longitudinally extending segments are shifted in the longitudinal direction relative to each other and the bent portion extends in a direction having a bent portion axis which forms an angle with the axis parallel to the lengthwise longitudinal direction of the first shape; and fixing the shifted longitudinally extending segments of the tubular construction element in the second shape by securing the longitudinally extending segments relative to each other to prevent the shifted longitudinally extending segments from moving relative to each other in the longitudinal direction, thereby forming a rigid tubular construction element, in which the segments have outer sides that when interlocked form a continuous outer diameter of the tubular construction element devoid of recesses.

2. The method of claim 1, wherein the longitudinally extending segments are fixed relative to each other by one or more of a joint and a connecting element.

3. The method of claim 1, wherein the longitudinally extending segments are fixed relative to each other by deforming the longitudinally extending segments.

4. The method of claim 1, wherein the longitudinally extending segments are fixed relative to each other by a glued joint.

5. The method of claim 1, wherein the longitudinally extending segments are fixed relative to each other by applied pressure.

6. The method of claim 5, wherein the pressure is applied in the interior space of the bent tubular construction element by means of at least one pump.

7. The method of claim 5, wherein the applied pressure is achieved using fluid applied under pressure in the interior space of the bent tubular construction element.

8. The method of claim 7, wherein the fluid is a curable liquid that presses against the longitudinally extending segments due to expansion while curing such that the longitudinally extending segments are secured relative to each other.

9. The method of claim 1, wherein at least two bent tubular construction elements are joined together to provide a tubular construction.

10. The method of claim 1, wherein the rigid tubular construction element is hollow.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The invention will now be described with reference to non-limitative embodiments shown in the appended figures.

(2) FIG. 1 is a perspective view of a tubular construction element according to the present invention;

(3) FIG. 2a is a sectional view of a tubular construction element according to the present invention;

(4) FIG. 2b is a sectional view of a segment of the tubular construction element according to the present invention that is shown in FIG. 2a;

(5) FIG. 3 is a sectional view of an alternative segment of a tubular construction element according to the present invention;

(6) FIGS. 4a and 4b are sectional views of another alternative segment of a tubular construction element according to the present invention;

(7) FIGS. 5 is a view of a stair lift according to the present invention;

(8) FIG. 6 is another view of the stair lift according to the present invention;

(9) FIG. 7 is another view of the stair lift according to the present invention;

(10) FIG. 8 is another view of the stair lift according to the present invention;

(11) FIG. 9 shows an alternative use of the tubular construction element according to the present invention;

(12) FIG. 10 is a side view of another alternative use of the construction element according to the present invention;

(13) FIG. 11 is a sectional view of a fourth embodiment; and

(14) FIG. 12 is another sectional view of the fourth embodiment.

(15) Like parts are indicated by the same numerals in the various figures.

(16) In FIG. 1 there is shown a perspective view of a tubular construction element 1 according to the present invention.

DETAILED DESCRIPTION OF THE INVENTION

(17) The tubular construction element 1 is built up of segments 3 extending in the longitudinal direction (indicated by arrow P1 in FIG. 1). Preferably, the largest possible number of segments 3 is used, in the tubular construction element 1 according to the present invention the minimum number of segments being required is at least ten. The elongated segments 3 are joined together in side-by-side relationship with their long sides. In the tubular construction element 1 according to the present invention, the length l in longitudinal direction of the tubular construction element is furthermore greater than the diameter d.

(18) FIGS. 2a, 2b show a sectional view of the tubular construction element 1 according to the present invention and a sectional view of the segment 3, respectively. In the tubular construction element 1, the joined-together segments 3 are movable in longitudinal direction relative to each other. As a result of said movability of the segments 3, the tubular construction element 1 can be bent from an original shape, in which it extends substantially in longitudinal direction as shown in FIG. 1, to a second shape (see FIGS. 5-10), in which the tubular construction element 1 comprises at least one bent part. Said second shape of the tubular construction element 1 can be fixed by the securing the longitudinally extending segments 3 relative to each other, using fixing means. After bending, a welded and/or a glued joint may be used for joining the segments 3 together for the purpose of fixing the second shape of the tubular construction element 1 according to the present invention by means of the aforesaid fixing means. Furthermore, fastening elements such as screws, nails and/or tacks (not shown) may be used as fixing means for preventing or limiting movement of the segments 3 in longitudinal direction relative to each other. Furthermore it is possible to deform the segments 3 by means of a tool (not shown) after bending. To that end the segments 3 may even comprise specific shapes and/or projections (not shown), which are deformed by means of the tool, such that the segments 3 can be rendered substantially immovable relative to each other.

(19) Preferably, fixing means and segment-securing techniques that do not affect the shape of the outer surface of the tubular construction element 1 are used for fixing the second shape of the tubular construction element 1. Various techniques can be used for this purpose, with the use of a pump (not shown) being preferred. Using the pump, the pressure in the interior space 5 of the tubular construction element 1 is changed, normally increased, as a result of which the segments 3 are pressed together so that the resistance against movement is increased as a result of the friction between the segments 3 being increased. A fluid, such as a gas, may be used for this purpose, although the use of a liquid, such as water, is preferable. Using fluid pressure, such as liquid pressure or air pressure, has the special advantage that it is very easy to revert to a situation in which the segments can be moved relative to each other again. If a pump is used, it is preferable if the interior space of the tubular construction element is fluid-tight due to the use of a liner, such as a hose or a flexible covering.

(20) FIGS. 3, 4a,b, and 11 and 12 show alternative embodiments 103, 203 and 603, respectively, of the segment 3 that is shown in detail in FIG. 2b.

(21) The segments 3, 103, 203, 603 are joined together with some play by means of a form-locked connection, each segment 3, 103, 203, 603 being provided with a connection projection 7, 107, 207, 607 and with a connection receiving part 8, 108, 208, 608 defining a receiving space 9, 109, 209, 609, which receiving space 9, 109, 209, 609 corresponds as regards its configuration to that of the projection 7, 107, 207, 607.

(22) Each segment 3, 103, 203, 603 further comprises an outer side 11, 111, 211, 611 facing away from the central axis of the tubular construction element 1, which outer side also forms the outer side of the tubular construction element 1. The outer side of the tubular construction element 1 is made up of the sum of all outer sides of the segments 3, therefore. The segments 3, 103, 203, 603 are dimensioned and configured so that the transitions between the outer sides 11, 111, 211, 611 of the segments 3, 103, 203, 603 are minimal, as a result of which a relatively smooth outer side of the tubular construction element 1 is obtained, over which a guide of a lift (see FIGS. 5-8) can be moved, for example.

(23) In the segment 3 that is shown in FIGS. 2a,b, the connection projection 7 is provided with a stem 15 and a circular (in sectional view) head 17, which extends as a bar in longitudinal direction and which is thickened in comparison with the stem 15. As is shown in FIG. 2a, the segments 3 are joined together by positioning the circular head 17 in the receiving space 9. In the connected condition, the head 17 is accommodated in the receiving space 9 with some play so as to enable the segments 3 to move relative to each other.

(24) In FIG. 3 an alternative segment 103 to the segment 3 is shown, in which the connection projection 107 is provided with a lip 117 having a thickened end 119. The lip 117 is movable against spring force upon joining of the segments 103, with the thickened end 119 of the lip abutting against a projecting part 121 of another segment 103 in the connected condition, so that the segments 103 are firmly joined together.

(25) FIGS. 4a,b are sectional views of a third embodiment of a segment 203, in which the connection projection 207 of said segment 203 has the shape of a mushroom, which mushroom comprises a stem 115, a rounded part 117 as well as shoulder surfaces 121 located between the stem 115 and the rounded part 117.

(26) FIGS. 11 and 12 are sectional views of a fourth embodiment of a segment 603, in which an improved resistance against shifting is obtained and an improved maximum pressure load is obtained. On the right-hand side the segment comprises the connection projection 607, with a stem 715 and a rounded part 717, analogous to the mushroom shape of FIG. 4. Shoulder surfaces 721 are provided between the stem 715 and the rounded part 717. On the left-hand side in FIG. 11 the receiving space 709 can be discerned. Provided on the outer side of the receiving space 609 are connecting arms 610, which are also designed to form connection projections 610 associated with receiving spaces 724 near the stem.

(27) As is clearly shown in FIG. 12, the total engagement area is further enlarged in this way, resulting in an improved resistance against shifting in a longitudinal direction. The various segments 603a-e are in engagement with each other, because the two relatively small arms 610 are each in engagement with the associated, relatively small receiving space. The small arms 610 abut with their shoulder surfaces 623, 723 against the shoulder surfaces 723 of the receiving spaces 724. Also the large connection projections 607 are in engagement with the receiving spaces 609, the connection projections 607 also abutting against the walls of the receiving spaces 609 with their shoulder surfaces 721.

(28) The segments 603 can be moved one into another in longitudinal direction. Following that, a complete tube can be made, i.e. all the sections 603 combined already form a complete tube with a complete tube circumference. Subsequently, the interior of the tube thus obtained will be pressurised. As a result, the radius of the tube will slightly increase, i.e. the segments 603 are forced a larger distance apart. As the figure shows, for example for segments 603a and 603b, forcing said segments apart will result in activation of three wedge parts in total, viz. the connection projection 717 and the two connecting arms 610. As a result of said wedging function the arms 610 and the connection projections 717 will be pressed together such that the four (in total) contact surfaces 623, 723, 721, 621 are firmly pressed together, so that a high resistance against shifting is obtained. In addition to that, such an embodiment provides a good resistance against bending.

(29) The segments 3, 103, 203, 603 may further comprise fixing holes, which have preferably been formed in the segments 3, 103, 203, 603 prior to the bending operation. It is even possible to form the fixing holes in the segments prior to the forming of the tubular construction element. The use of the segments makes it possible to form fixing holes spaced a fixed pitch distance apart, or to carry out other operations at points which are still spaced the same distance apart on the outer surface of the tubular construction element after the bending operation. This makes it possible to place a guide component 27 (FIG. 1) in the pre-produced fixing holes after the bending operation.

(30) The segments 3, 103, 203, 603 are preferably made of anodized aluminium. It is also conceivable, however, for the segments to be made of other materials, such as plastic, for example.

(31) Instead of providing a guide component 27 positioned in one of the fixing holes, it is also possible to provide a one-part connecting element (not shown) connected to the segment on the outer side of a segment, which connecting element is for example configured as a mushroom provided with a stem, such as the mushroom 117 and the stem 115 as shown with the segment of FIGS. 4a,b. Connecting elements that mate with the connecting element present on the tube wall of the tubular construction element can in that case be connected to said connecting element in a simple manner.

(32) FIGS. 5-8 show a stair lift 300, in which the above-discussed tubular construction element 1 is used as a rail 301 for guiding the lift 320, on which a person 330 can seat himself. Fastening elements are mounted to each stair 340 of the staircase 350 and to the floor 360 of the next higher level, which fastening elements are connected to the guide component 27 for supporting the rail 301. The rail 301, which comprises bends, is connected to a conventional one-part (homogeneous) tubular or solid rail 302 (see FIG. 5) by means of a connecting element. The conventional rail 302, which does not comprise any bends, is strong and can be produced in a simple manner and thus at low cost. In the illustrated example, two rails 301 are used for supporting the lift 320 to be guided. The rails 301 have been formed as follows from the tubular construction element 1 shown in FIG. 1: in the tubular construction element 1, the joined-together segments 3, 103, 203 are movable relative to each other, with the longitudinal extending segments being moved relative to each other in the longitudinal direction by exerting at least an external force on the tubular construction element 1, for example by means of a bending jig (not shown), such that the tubular construction element 1 is bent from an original shape, in which it extends substantially in longitudinal direction (FIG. 1) to a second shape (FIGS. 5-8), in which the tubular construction element comprises at least one bent part. The rail 301 is provided by fixing the bent shape of the tubular construction element obtained after bending in one of the above-describe ways. In the illustrated example, a pump is preferably used for fixing the longitudinally extending segments relative to each other under the influence of an adjusted, normally elevated, air pressure so as to obtain a rail 301 having a good guide surface.

(33) It is possible in that case, in view of the required length, for each rail 301 to be built up of various construction elements 1 whose ends are connected together so as to provide an elongate, tubular construction in the form of the rail 301.

(34) In FIG. 9 there is shown a building 400 whose roof construction 410 is supported by tubular construction elements 401 according to the present invention. In FIG. 10, by contrast, the tubular construction element 501 is used for forming a company logo or the like, which is supported on the ground surface 520 by means of supporting posts 510. The construction element 501 need not have a high bearing capacity.

(35) Both tubular construction elements 401, 501 are shown in the second shape, which has been fixed by securing the longitudinally extending segments relative to each other.

(36) In particular when the construction element 501 is used, it is also possible to apply the pressure on the segments to the outer side of the bent tubular construction element if a guiding outer surface is not needed. In addition to the connecting techniques and the deformation already mentioned before, it is also possible to use a curable liquid for this purpose, which is applied to the outer surface of the construction element by means of a template, which template can be removed once the liquid has cured. Using such a curable liquid, it is moreover advantageously possible to adapt the appearance of the entire tubular construction element.

(37) For certain parts of an elongate construction comprising no bends, few bends or gentle bends, the tubular construction element according to the invention may be combined with conventional one-part (homogeneous) tubes or bars, using connecting means.

(38) The skilled person will appreciate that the invention has been explained in the foregoing with reference to a few preferred embodiments. Many equivalent embodiments are conceivable within the scope of the invention. The scope of the protection is determined by the appended claims.