High-attenuation wideband active common-mode EMI filter section
11575308 · 2023-02-07
Assignee
Inventors
Cpc classification
H02M1/44
ELECTRICITY
International classification
H02M1/12
ELECTRICITY
H02M1/44
ELECTRICITY
Abstract
An active common mode filter is configured to be positioned between a power supply and a switching converter-device/load for reducing common mode noise. The active common mode filter includes an active capacitor that has a sensing stage including one or more sensing capacitors, an amplifying stage including a common collector amplifier for mitigating an input voltage divider effect coupled to a common emitter amplifier for providing high gain, and an injection stage including one or more injection capacitors. Depending on the required attenuation in different applications, a multistage active common mode filter may be formed with a necessary number of stages, each stage including an active capacitor and an inductor.
Claims
1. An active common mode filter configured to be positioned between a power supply and a switching converter coupled to a device or to a load for reducing common mode noise comprising: an active capacitor including: a sensing stage including one or more sensing capacitors; an amplifying stage including a common collector amplifier for mitigating an input voltage divider effect coupled to a common emitter amplifier for providing high gain and further comprising an asymmetric current mirror coupled to the common emitter amplifier; an injection stage including one or more injection capacitors.
2. The active common mode filter of claim 1, wherein the common collector amplifier is cascaded with the common emitter amplifier.
3. The active common mode filter of claim 1, wherein the sensing stage includes two capacitors with the same capacitance.
4. The active common mode filter of claim 1 wherein the injection stage includes two capacitors with the same capacitance.
5. A multistage active common mode filter configured to be positioned between a power supply and a switching converter coupled to a device or to a load for reducing common mode noise, comprising: a first stage including a first active capacitor and a first inductor to generate a first-filtered current from an input current supplied by the power supply, the first active capacitor including: a first sensing stage including one or more first sensing capacitors; a first amplifying stage including a first common collector amplifier coupled to a first common emitter amplifier; a first injection stage including one or more first injection capacitors; a second stage including a second active capacitor and a second inductor configured to generate a second-filtered current from the first-filtered current, the second active capacitor including: a second sensing stage including one or more second sensing capacitors; a second amplifying stage including a second common collector amplifier coupled to a second common emitter amplifier; a second injection stage including one or more second injection capacitors.
6. The multistage active common mode filter of claim 5, wherein the first and second common collector amplifiers are cascaded the first and second common emitter amplifiers, respectively.
7. The multistage active common mode filter of claim 5, wherein the first and second common emitter amplifiers are each a common emitter amplifier with active load.
8. The multistage active common mode filter of claim 5, wherein the each of the first and second amplifying stages further comprises an asymmetric current mirror coupled to the first and second common emitter amplifiers, respectively.
9. The multistage active common mode filter of claim 5, wherein the first and second sensing stages each include two capacitors with the same capacitance.
10. The multistage active common mode filter of claim 5, wherein the first and second injection stages each include two capacitors with the same capacitance.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(20) Turning to the drawings in detail,
(21) The active capacitor is constructed by a fixed capacitor C connected in series with a controllable voltage source, as shown in
C.sub.act(f)=[1−G.sub.v(f)]C
(22) where f is operating frequency.
(23) A. Circuit Design of the Active Capacitor
(24)
(25) Capacitors C.sub.sen1 122 and C.sub.sen2 124 with identical capacitance in the sensing stage sense the common-mode noise voltage. The amplifying stage is the implementation of the controllable high-frequency voltage source in
(26) Since the total Y-capacitance (C.sub.sen and C.sub.inj) is restricted, the sensing capacitors have small capacitances. Thus, their impedances are large. The common collector amplifier (CC amplifier 132), having high input impedance, avoids attenuating the CM voltage appeared at the input of the high-gain common emitter amplifier (CE amplifier 134).
(27) In conventional CE amplifiers, using a large collector resistor can attain a high voltage gain. However, the use of a large collector resistor requires a high voltage supply and leads to more power consumption, limiting the value of the collector resistor and the gain. A current mirror, 136 which acts as an active load, is used to provide a large equivalent resistance. Moreover, the active load is in asymmetric configuration; transistor Q4 138 has a much smaller quiescent current than Q3 137. Thus, the power dissipation of the active capacitor 100 can be reduced by one-half, as compared with the symmetric configuration.
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(29) The impedance characteristics of the proposed active capacitor Z.sub.act(s) is shown in
(30) TABLE-US-00001 TABLE II PARAMETERS OF THE ACTIVE CAPACITOR Parameter Value Parameter Value C.sub.sen1, 330 pF C.sub.b 100 nF C.sub.inj1, C.sub.inj2 2.2 nF R.sub.d2 1 kΩ R.sub.b1 75 kΩ R.sub.e2, R.sub.e3 10 Ω R.sub.b2 100 kΩ C.sub.e 20 μF R.sub.e1 2 kΩ R.sub.e4 220 Ω C.sub.c 10 μF R.sub.ref 5.1 kΩ R.sub.d 100 Ω R.sub.inj 2 Ω R.sub.b3 12 kΩ Q1, Q2 2SCR293P5 R.sub.b4 8.2 kΩ Q3, Q4 2SAR293P5
(31) B. Stability of the CM Noise Circuit with the Active Capacitor
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(33) The LISN used in the Example below is ETS-Lindgren 4825/2. Its simplified schematic diagram is shown in
(34) Based on the block diagram of the equivalent circuit shown in
(35)
Based on the above, the Bode plots of G.sub.L(s) is shown by the solid line in
(36) C. Effect of Supply Cable Impedance
(37) The converter is connected to the LISN via a supply cable, which has an impedance of Z.sub.cable(s) in series with Z.sub.LISN(s). For example, a 1 m long three-wire cable has an inductance of 1.2 μH per wire. Thus, the inductance of the CM path caused by the cable is (1.2/2+1.2)μH=1.8 μH. With Z.sub.cable(s) taken into account, G.sub.L(s) is expressed as
(38)
The Bode plots of GL(s) with Z.sub.cable(s) is shown by the dotted line in
(39) Another important consideration is the output voltage swing of the active capacitor. The output voltage swing can be derived from the circuit shown in
(40) The output voltage swing Δv.sub.o is dependent on the noise level. If the maximum CM noise voltage V.sub.cm(s) measured by the LISN is 80 dBμV, the magnitude of the corresponding noise current Δi.sub.n(s) is 0.4 mA (80 dBμV/25 ohm). Taking the variation of the injection capacitance C.sub.inj into account, the frequency response of Δvo is shown in
(41) D. Insertion Loss of the Active Capacitor
(42) The insertion loss of the active capacitor ILact(s) is calculated by the ratio of the noise voltage across the LISN without and with the active capacitor, as illustrated in
(43) Based on
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(45) With the active capacitor connected,
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(47) Considering that z.sub.LISN(s)<<Z.sub.C.sub.
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(49) Hence, a high loop gain G.sub.L(s) is the key factor to increase the insertion loss of the active capacitor. The insertion losses of the active capacitor with and without Z.sub.cable(s) included are shown in
(50) Multistage Active CM filter
(51) When high attenuation is needed, multiple active capacitors can be cascaded with CM inductors to form a multistage ACF in another aspect of the present invention.
(52) Multistage Active CM Filter Design
(53) The stability of the CM circuit with the multistage ACF is analyzed. Based on the model given in
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(55) The ACF is proposed to minimize the required inductor value. For an ACF using two active capacitors, at least one CM choke is required. Hence, a CLC ACF, which includes two active capacitors and a CM choke, has been investigated. This structure is a variation of the standard two-stage ACF shown in
(56) As shown in
(57) The loop gain of each stage can be shown to be:
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(59) where Z.sub.Lcm(s) is the impedance of the CM inductor. The value of Z.sub.Lcm is very small. A 16 μH CM inductor is used in the Example, below.
(60) For Z.sub.Lcm(s)+Z.sub.LLSN(s)∥Z.sub.act(s), the low-frequency impedance is determined by Z.sub.LISN(s) and the high-frequency impedance is determined by Z.sub.Lcm(s); hence, Z.sub.Lcm(s)+Z.sub.LLSN(s)∥Z.sub.act(s)≈Z.sub.Lcm(s)+Z.sub.LISN(s). The stability of the two ACF sections is decoupled. The decoupled stability of ACFs can also be extended to more stages with the model introduced in
(61) The Bode plots of G.sub.L,act,1(s) and G.sub.L,act,2(s) are shown in
(62) Number of Filter Sections
(63) The analysis above shows the viability of using multistage ACF to achieve higher noise attenuation. An optimal number of filter sections that satisfy the required attenuation and have the smallest volume is determined. In order to achieve a specific attenuation at the design frequency, filters with different numbers of LC-stage are designed. Note that, as used herein, the term “optimal” relates to a specific application (e.g., for different frequencies), hence there may be many “optimal” designs for different applications according to the present invention.
(64) The design frequency is set at 150 kHz, where the conducted EMI frequency starts.
(65) The relationships between the required CM inductance and the insertion loss with n=1, 2, and 3 are given in
(66) The next step is to translate the required CM inductance into the volume of the CM choke. For the sake of comparison, a 10A, 16 μH CM choke with small DC resistance and good high-frequency response manufactured by Wurth Electronics (part no.: 7448421016) is taken as the basic unit for fabricating the required value of CM inductor. A PCB volume of an active capacitor section (3 cm×2.1 cm×0.5 cm=3.15 cm.sup.3) is taken into account. The relationships between the volume and the insertion loss with n=1, 2, and 3 are shown in
(67) By comparing the volume curves of the multistage ACFs, the optimal number of ACF sections is derived and is shown in
(68) If the active capacitors in
EXAMPLE
(69) The performance of single-stage and two-stage ACFs is evaluated on two commercial power supplies with rated power of 90 W for laptop adaptor and 1000 W power supply for industrial applications.
(70) A. Commercial 90 W Laptop Adaptor
(71) A single-stage ACF according to the present invention has been applied to a commercial 90 W laptop adaptor. The photos of the proposed active capacitor, laptop adaptor, and connections of EMI measurement equipment are shown in
(72) The sensing capacitance of the active capacitor is 330 pF×2=660 pF, and the injection capacitance is 2.2 nF×2=4.4 nF. The leakage current is 0.38 mA at 240 Vac, 50 Hz, which is below the limit of 0.75 mA for hand-held information technology (TT) equipment stated in IEC 60950-1.
(73) B. Commercial 1000 W Power Supply
(74) The proposed CLC ACF has been applied to a commercial 1000 W power supply which has universal input and 48 Vdc output voltage. The photos of the CLC ACF and the 1000 W power supply are shown in
(75) The CM noise measurements of the 1000 W supply without a CM filter, with a single-stage ACF (an active capacitor and a 16 pH CM choke), and with the two-stage CLC ACF, are conducted under low- and high-line condition. The results are shown in
(76) In order to make a fair comparison of filter volume, the proposed ACF should have similar filtering attenuation to the original passive filter. Since the CM spectra of the converter with the CLC ACF are already below the limit line, there is no need to add one more active section. Instead, an LC passive section, which has 16 pH CM inductance and 4.4 nF Y-capacitor, is added between the converter and the CLC ACF to further increase noise attenuation, particularly in the high-frequency range. The CM spectra of the power supply with the LC passive section and the CLC ACF are measured and compared with the results of the original passive filter, as shown in
(77) The total sensing capacitance of the CLC ACF is 330 pF-2×2=1.32 nF, and the total injection capacitance is 4.7 nF×2×2=18.8 nF; the additional Y-capacitance is 4.4 nF. The leakage current is 1.85 mA at 240 Vac, 50 Hz, which is below the limit of 3.5 mA for movable or stationary IT equipment stated in IEC 60950-1.
(78) The CM inductance reduction also contributes to the reduction of DC resistance Rdc of CM chokes. By using a high-precision LCR meter (GW Instek LCR-819), the total Rdc, including the resistance in both windings, of the two 16 pH CM chokes is 4.4×2=8.8 mΩ, and the total Rdc of the original CM chokes is 5.6 mΩ+35.8 mΩ+31.6 mΩ=73 mΩ, which will result in 5.52 W power loss at low-line and 1.38 W power loss at high-line with 1000 W input power. A comparison of power dissipation in the original passive CM filter and the ACF of the present invention is shown in Table I. Due to the power loss reduction in the CM choke, the total power dissipation of the ACF is smaller than that of the passive CM filter.
(79) TABLE-US-00002 TABLE I COMPARISON OF POWER DISSIPATION IN THE PASSIVE AND ACTIVE CM FILTER. Original CM Filter Active CM Filter V.sub.in P.sub.Lcm (W) P.sub.Lcm (W) P.sub.active (W) P.sub.Total(W) 115 V 5.52 0.665 1.206 1.871 230 V 1.38 0.166 1.206 1.372
(80) In the present invention, the amplifying stage of the ACF simplifies the configuration of IC Op-amps, that is, the CC amplifier and a CE class A amplifier with high linearity to mitigate the impacts of parasitic elements. Thus, the present invention has a wide bandwidth that covers the whole conducted EMI frequency range between 150 kHz and 30 MHz. The attenuation above 20 MHz still exists but is less significant.
(81) Significant volume reduction has been achieved with the inventive ACF along with small CM inductance. The general multistage structure enables the ACF to be applied to various applications. By using more filter stages, higher attenuation can be achieved.
(82) The Y-capacitance of the ACF is within the limit for safety requirements. The power dissipation of the ACF is comparable with that of conventional passive filters and only accounts for a small portion of the converter input power.
(83) Considering that the CM noise power is much smaller than the converter input power, a class-A amplifier with higher linearity than commonly used class AB amplifiers is used, even though the latter has higher power efficiency than the former. The class-A amplifier consists of a CC and a CE amplifier, rather than using the configuration of IC Op-amps, which reduces the effects of the parasitic parameters among discrete components and increases the bandwidth up to 30 MHz. The high attenuation is achieved by the high-gain CE amplifier with an active load.
(84) The present invention also applies an ACF to a multistage configuration for pursuing higher attenuation. The optimal number of ACF sections at a specific insertion loss has been given, which facilitates the design of ACFs for various applications. The design of the multistage ACF is to use minimal CM inductance and exploit the full potential of active devices; hence, significant CM filter volume reduction has been achieved. Further volume reduction may be achieved by monolithic integration. The power dissipation of the ACF is comparable with that of conventional passive filters and accounts for a small portion of the converter input power. The inventive ACF has been tested on two commercial products, a 90 W laptop adaptor and a 1000 W power supply. The EMI measurement results show the ACF is an effective solution for CM noise suppression.
(85) The foregoing description of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Many modifications and variations will be apparent to the practitioner skilled in the art.
(86) While the present disclosure has been described and illustrated with reference to specific embodiments thereof, these descriptions and illustrations are not limiting. It should be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the true spirit and scope of the present disclosure as defined by the appended claims. The illustrations may not necessarily be drawn to scale. There may be distinctions between the artistic renditions in the present disclosure and the actual apparatus due to manufacturing processes and tolerances. There may be other embodiments of the present disclosure which are not specifically illustrated. The specification and the drawings are to be regarded as illustrative rather than restrictive. Modifications may be made to adapt a particular situation, material, composition of matter, method, or process to the objective, spirit and scope of the present disclosure. All such modifications are intended to be within the scope of the claims appended hereto. While the methods disclosed herein have been described with reference to particular operations performed in a particular order, it will be understood that these operations may be combined, sub-divided, or re-ordered to form an equivalent method without departing from the teachings of the present disclosure. Accordingly, unless specifically indicated herein, the order and grouping of the operations are not limitations.