Home laundry washing machine and method for controlling thereof
10793991 ยท 2020-10-06
Assignee
Inventors
Cpc classification
International classification
D06F39/00
TEXTILES; PAPER
D06F35/00
TEXTILES; PAPER
D06F34/28
TEXTILES; PAPER
Abstract
A method to control a laundry washing machine havingan outer casing, a washing tub; a rotatable drum; a water softening device provided with ion exchanger agents designed to reduce the hardness degree of fresh water to be used during said washing program; a brine tank which is designed to supply, during a regeneration cycle, a prefixed amount of the brine to the water softening device for regenerating the ion exchanger agents; perform a waste-brine cleaning cycle for washing-out the waste brine solution contained in the water softening device and/or in the brine tank. The method controls the washing machine according to a washing program comprising one or more a washing phases, one or more rinse phases and one or more spin phases; and performs the regeneration cycle and the waste-brine cleaning cycle during respective washing program phases, which are different one to the other.
Claims
1. A method to control a laundry washing machine comprising an outer casing, a washing tub placed inside said outer casing, a rotatable drum housed in axially rotatable manner inside the washing tub and structured for housing the laundry to be washed, a water softening device provided with ion exchanger agents designed to reduce the hardness degree of fresh water to be supplied to the washing tub, and a brine tank configured to contain brine for regenerating the ion exchanger agents contained in the water softening device, the method comprising: performing a washing cycle including at least: a washing phase, a rinse phase, and a spin phase, performing a regeneration cycle, in which a prefixed amount of the brine is supplied to the water softening device during a first phase of the washing cycle, and draining the brine from the water softening device; and after draining the brine from the water softening device, and while performing a second phase of the washing cycle that is different than the first phase of the washing cycle, perform a waste-brine cleaning cycle by injecting water into the water softening device and/or in the brine tank and draining the injected water from the water softening device and/or in the brine tank to wash out the waste brine solution remaining in the water softening device and/or in the brine tank from the first washing phase.
2. The method according to claim 1, wherein the first washing phase is performed before the second washing phase.
3. The method according to claim 1, wherein the regeneration cycle is performed during the washing phase.
4. The method according to claim 1, wherein the washing phase includes a number of washing sections comprising at least: a washing water load section, a washing water heating section, a washing maintenance section, a washing water drain section; and the regeneration cycle is performed during one or more of the washing sections.
5. The method according to claim 4, wherein the regeneration cycle is performed between two successive washing sections of the washing phase.
6. The method according to claim 1, wherein the waste-brine cleaning cycle is performed during a rinse phase following a washing phase.
7. The method according to claim 1, wherein the rinse phase comprises a number of rinse sections comprising at least: a rinse water load section, a rinse maintenance section, a rinse water drain section; the waste-brine cleaning cycle is performed during one or more of the rinse sections.
8. Method according to claim 1, wherein the washing-out of the waste brine solution contained in the brine tank and the washing-out of the water softening device are performed simultaneously.
9. The method according to claim 1, wherein the washing-out the waste brine solution contained in the brine tank and the washing-out of the water softening device are performed independently.
10. The method according to claim 1, wherein the rinse phase comprises a plurality of rinse sections, and the method further comprises performing a waste-brine cleaning cycle for washing-out of the ion exchanger agents during a first rinse section, and performing a waste-brine cleaning cycle for washing-out of the water softening device during a second rinse section, the first rinse section being different from the second rinse section.
11. The method according to claim 1, wherein the washing phase comprises one or more washing phases, the rinse phase comprises one or more rinse phases, and the spin phase comprises one or more spin phases.
12. A laundry washing machine comprising: an outer casing; a washing tub placed inside the outer casing; a rotatable drum housed in axially rotatable manner inside the washing tub and structured for housing the laundry to be washed; a water softening device provided with ion exchanger agents designed to reduce the hardness degree of fresh water to be supplied to the washing tub; a brine tank which is designed to contain brine for regenerating the ion exchanger agents contained in the water softening device; a washing circuit designed for washing-out the waste brine solution contained in the water softening device and/or in the brine tank, during a waste-brine cleaning cycle; and a control device configured to control the washing machine according to a washing program having: a washing cycle including at least: a washing phase, a rinse phase, and a spin phase, a regeneration cycle, in which a prefixed amount of the brine contained in the brine tank is supplied to the water softening device during a first phase of the washing cycle, and draining the brine from the water softening device, and a waste-brine cleaning cycle, performed after draining the brine from the water softening device, and during a second phase of the washing cycle that is different than the first phase of the washing cycle, the waste-brine cleaning cycle including injecting water into the water softening device and/or in the brine tank and draining the injected water from the water softening device and/or in the brine tank to wash out the waste brine solution remaining in the water softening device and/or in the brine tank from the first washing phase.
13. The laundry washing machine according to claim 12, wherein the first washing program phase is performed before the second washing phase.
14. The laundry washing machine according to claim 12, wherein the control device is configured to perform the regeneration cycle during the washing phase.
15. The laundry washing machine according to claim 12, wherein the control device is configured to perform the waste-brine cleaning cycle during the rinse phase.
16. The laundry washing machine according to claim 12, wherein the control device is configured to perform a waste-brine cleaning cycle for washing-out of the ion exchanger agents and perform a waste-brine cleaning cycle for washing-out of the water softening device simultaneously.
17. The laundry washing machine according to claim 12, wherein the washing phase comprises one or more washing phases, the rinse phase comprises one or more rinse phases, and the spin phase comprises one or more spin phases.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A non-limiting embodiment of the present invention will now be described, by way of example, with reference to the accompanying drawings, in which:
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
(7) With reference to
(8) In the example shown, in particular, the rotatable drum 20 of laundry washing machine 1 is preferably arranged inside the washing tub 3 with the drum rotation axis locally substantially coaxial to the longitudinal axis of washing tub 3, i.e. oriented substantially horizontally, and with the circular front opening or mouth of the drum 20 directly aligned and faced to the circular front opening or mouth of washing tub 3, so as to receive the laundry to be washed through the laundry loading/unloading opening realized on front wall 4.
(9) The washing tub 3, in turn, is preferably suspended in floating manner inside the casing 2 via a suspension system that preferably, though not necessarily, comprises at least one, and preferably a couple of upper coil springs 7 connecting the upper portion of washing tub 3 to the top of casing 2, and preferably at least one, and preferably a couple of vibration dampers 8 connecting the bottom portion of washing tub 3 to the bottom of casing 2. Moreover the laundry washing machine 1 is preferably provided with a substantially cylindrical elastically-deformable bellows (not shown) which watertight connects the front mouth of washing tub 3 to the laundry loading/unloading opening realized on front wall 4 of casing 2.
(10) With reference to
(11) With reference to an exemplary embodiment illustrated in
(12) With reference to
(13) With reference to
(14) The laundry washing machine 1 further comprises a brine reservoir 35 which is dimensioned to contain brine (salt water) and is configured to supply, on command, a determined amount of brine to said water softening device 13 for performing the regeneration cycle of the ion-exchange resins located inside the same water softening device 13.
(15) The laundry washing machine 1 further comprises a regeneration-agent reservoir, i.e. a regeneration-agent compartment 21, which is located/recessed inside the boxlike casing 2 and is structured for being manually fillable with a given amount of consumable salt grains (NaCl) or other regeneration agent. As illustrated in the example of
(16) According to a preferred embodiment illustrated in the schematic example of
(17) As illustrated in the schematic example of
(18) According to a preferred embodiment illustrated in the schematic example of
(19) According to the example illustrated in
(20) According to an embodiment illustrated in
(21) According to an embodiment illustrated in
(22) According to an exemplary embodiment illustrated in
(23) With reference to an example illustrated in
(24) According to a preferred embodiment illustrated in
(25) With reference to
(26) Regarding the electronic control unit 9, it may be configured to controls operation of the laundry washing machine 1 according to a washing program selected by the user among a plurality of washing programs preferably memorized in memory device (not illustrated) contained, for example, in the same electronic control unit 9.
(27) It should be understood that in the present description, with washing program, it will be understood a laundry washing cycle comprising one or more washing phases, one or more rinse phases, and one or more a spin phases.
(28) It is further pointed out that the washing phases, the rinse phases, and the spin phases are part of the washing program and that the washing phases and the rinse phases comprise, in turn, a number of sub-phases, afterwards called washing sections, and rinse sections, respectively.
(29) Preferably, the washing phase of the washing program may comprise, a washing loading water section wherein detergent mixed with a predetermined amount of softened or unsoftened water are supplied to the tub 3; a washing heating section wherein the water contained in the tub 3, i.e. cold water, is heated according to a prefixed washing temperature; a washing maintenance section, wherein the drum 4 is rotated at determined washing rotational speed/s, preferably in alternative clockwise and anticlockwise directions, for tumbling the laundry for detergent action, and a washing drain section wherein the waste washing water contained in the tub 3 is drained out of the machine 1.
(30) Regarding the rinse phase, it is performed after the laundry wash phase and may comprise a rinse water loading section (loading a prefixed rinse amount of unsoftened or softened water into the washing tub 3), a rinse maintenance section, wherein the drum 20 is rotated at predetermined rinse-speed/s for tumbling the laundry, a rinse drain section, wherein the waste rinse water is drained out of the washing machine 1, and a rinse spin section, wherein the drum 20 is rotated at a prefixed rinse spin speed. Regarding the spin phase, it comprise the step of accelerating the drum 20 in order to reach a prefixed high spin speed, for example greater than rinse-spin speed.
(31) According to the present invention, the washing program is configure in order to incorporate a regeneration cycle and a waste-brine cleaning cycle. As it will be disclosed hereinafter in detail, during the waste-brine cleaning cycle, the machine 1 rinses/washes up the waste brine solution and/or salt residues contained in the water softening device 13 and/or the waste brine solution and/or salt residues contained in the brine tank 37 and drains such waste brine solution/salt residues outside of the machine 1. In other words, during the waste-brine cleaning cycle, the control unit 9 controls the machine 1 for washing out the exchanged hardness liquid produced to during the regeneration cycle both from the water softening device 13 and the brine tank 37, and drains the exchanged hardness liquid out of the washing machine 1.
(32) As it will be disclosed in detail hereinafter, the present invention is essentially based on the idea of performing the regenerating cycle and the waste-brine cleaning cycle during respective washing program phases, which are different one to the other. The applicant has found that performing the regenerating cycle and the waste-brine cleaning cycle during different washing program phases, has the conveniently technical effect of avoiding any interruptions/delays of the washing program.
(33) According to a preferred embodiment illustrated in
(34) According to an exemplary embodiment which will be hereinafter disclosed in detail the washing program is configured so that the regeneration cycle is conveniently incorporated in the washing phase, whereas the waste-brine cleaning cycle is conveniently incorporated in a rinse phase following the washing phase.
(35) According to a preferred embodiment illustrated in
(36) When a loading of water has to be performed (water loading section), the control unit 9 may operate the water supply circuit 12, the hydraulic circuit 19, based on the kind of water, softened or unsoftened, to be supplied. When unsoftened water has to be loaded to the tub 3, the control unit 9 open the valve 55 and operates the hydraulic circuit 12 so as to channel, directly towards the tub 3, the fresh water entering into the drawer flush circuit 19. Vice versa, when softened water has to be loaded into the tub 3, the control unit 9 may open the valve 56 so as to channel the fresh water entering into the water softening device 13 and operates the hydraulic circuit 12 so as to channel directly towards the tub 3 the softened water provided by the water softening device 13. It should be understood that during the loading of water the fresh water may also enters the detergent dispenser 10 in order to feed into the washing tub, a given amount of detergent, softener and/or other washing agent suitably mixed with the fresh water.
(37) When a waste-brine cleaning cycle has to be performed, the control unit 9 may operate the hydraulic circuit 19 so as to channel, directly towards the brine tank 37 and bypassing the regeneration-agent compartment 21, the fresh water entering into the hydraulic circuit 19, and then opens the on-off valve 55 of the fresh-water supply circuit 12 thus to supply/pour a given amount of fresh water into the brine reservoir 35. The fresh water channelled into the brine reservoir 35 serves for rinsing/washing out the same brine reservoir 35 from the waste brine solution. According to the exemplary embodiment illustrated in
(38) It should be understood that according to a different embodiment of the present invention, the control unit 9 may be configured to separately perform the waste-brine cleaning cycles in the brine reservoir 35 and into the water softening device 13. In other words, the control unit 9 may be configured to operate the machine 1 in order to perform a first waste-brine cleaning cycle in the brine reservoir 35 and a second first waste-brine cleaning cycle in the water softening device 13.
(39) For example the control unit 9 may perform a first waste-brine cleaning cycle in the brine reservoir 35 by opening for a short time the electrically-operated, on-off valve 68 of drain line 66, thus to empty the brine tank 37 directly into the drain sump 63 or into the pump 64 without affecting the water softening device 13.
(40) Moreover, the control unit 9 may perform the second waste-brine cleaning cycle in the water softening device 13 by keeping the on-off valve 56 open in order to supply fresh water to the water softening device 13 and operating the hydraulic circuit 19, i.e. activating the flow-diverter module 43, in order to put the water inlet of flow-diverter module 43 in direct communication with drain line 62. In this case the waste brine solution coming out from the water outlet of water softening device 13 enters into the flow-diverter module 43 and is immediately channeled to the drain line 62. When washing up/rinsing of brine reservoir 35 and water softening device 13 is completed, the control unit 9 may operates the hydraulic circuit 19, i.e. the flow-diverter module 43, so as to channel the softened or unsoftened fresh water arriving to the hydraulic circuit 19 towards any one of the detergent compartments 17 of detergent drawer 16, thus to continue the washing cycle.
(41) Referring now to
(42) At the START block, the method starts by assuming that the user has placed one or more laundry items to be washed within the drum 20, selected a laundry washing program by the control panel 14, and inputted a command to start the selected washing program.
(43) At block 100, the electronic control unit 9 controls the washing machine 1 in order to perform a setup phase. Preferably, during the setup phase, the control unit 9 may detect, for example, some washing parameters associated with the laundry load, and set-up some cycle control quantities to be used to control the machine 1 during the washing program. For example, during the setup phase, the control unit 9 may determine the weight of the laundry load, and may set the water temperature and/or amount and/or kind of water, i.e. unsoftened or softened, to be used during the phases of the selected washing program based on the determined weight.
(44) After completing the setup phase, the control unit 9 starts to perform the washing phase (block 200). In detail, during the washing phase, the control unit 9 controls the washing machine 1 in order to perform, as above disclosed: the washing water load section (block 210), the washing heating section (block 220) the washing maintenance section (block 230) and the washing water drain section (block (240). According to the present invention, during the washing phase, the control unit 9 further control the washing machine 1 in order to perform the regeneration cycle (block 250) according to what above disclosed. The control unit 9 may be configured to perform the regeneration cycle during the execution of one or more sections of the washing phase. According to the embodiment illustrated in
(45) However, it should be understood that the present invention is not limited to carry out the regeneration cycle during the washing maintenance section. Indeed, according to further to embodiments, the control unit 9 may be configured to conveniently perform the regeneration cycle during the washing heating section, or during the drain section, or during the washing load water section. The examples illustrated in
(46) It is further pointed out that the present invention is not limited to the fact that the regeneration cycle is performed during the execution of the sections of the washing phase. Indeed, according to a different embodiment (not illustrated) the regeneration cycle may be performed between two consecutive sections of the washing phase. For example the regeneration cycle may be incorporated/performed between the washing water load section and the washing heating section, or between the washing heating section and the washing maintenance section, or between the washing maintenance section and the washing drain section.
(47) With reference to a preferred embodiment illustrated in
(48) However, it should be understood that the present invention is not limited to carry out the waste brine cleaning cycle during after or during the rinse water drain section. Indeed, according to further embodiments, the control unit 9 may be configured to conveniently perform the waste brine cleaning cycle during the rinse water load section (for example if the water to be loaded is fresh/unsoftened water), or during the rinse maintenance section. The examples illustrated in to
(49) Moreover, according to a further embodiment, the control unit 9 may be configured to washing up the water softening device 13 and washing up the brine tank 37 in two relative different phases. For example, according to the embodiment illustrated in
(50) It is understood that control unit 9 may be configured to perform the waste brine cleaning cycle based on the kind of water softened or unsoftened to be used in the phases of the washing program. For example if the washing program is configured to use the softened water only during the last rinse phase, and supply fresh water in the other previous phases, it may set up the execution of the waste brine cleaning cycle in any of the preceding rinse phases.
(51) With reference to
(52) After completing the rinse phase, the control unit 9 may preferably perform in sequence one or more intermediate rinse phases (block 400), a last rinse phase (block 500) and a last spin phase (block 600).
(53) It has thus been shown that the present invention allows all the set objects to be achieved.
(54) While the present invention has been described with reference to the particular embodiments shown in the figures, it should be noted that the present invention is not limited to the specific embodiments illustrated and described herein; on the contrary, further variants of the embodiments described herein fall within the scope of the present invention, which is defined in the claims.