Biodegradable ammunition for firearms
10794675 · 2020-10-06
Inventors
Cpc classification
C08L101/16
CHEMISTRY; METALLURGY
C08L67/04
CHEMISTRY; METALLURGY
C08L67/04
CHEMISTRY; METALLURGY
F42B8/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42B12/74
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42B12/745
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42B12/76
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C08L101/16
CHEMISTRY; METALLURGY
International classification
F42B7/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42B12/76
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C08L101/16
CHEMISTRY; METALLURGY
F42B8/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42B12/74
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Biodegradable non-lethal biodegradable ammunition for firearms, formed by a cartridge case comprising gas-forming means, a case base and a projectile, characterised in that the composition of said projectile comprises at least 30% of a biodegradable bioplastic in accordance to Standard UNE-EN-ISO 14855:2005 according to the ISO 14855:1999 analysis method and up to 70% of one or more inert and non-toxic mineral fillers, each selected from the group of carbonates or mineral salts.
Claims
1. Biodegradable non-lethal ammunition for firearms having a specific weight of 0.6-6 g/cm3 formed by: (i) a cartridge case comprising gas-forming means, wherein the wall thickness is comprised between 0.3 and 3 mm, (ii) a case base and (iii) a projectile, wherein the composition of said projectile comprises: at least 30% of a bioplastic, of which at least 90% by weight is transformed into carbon dioxide, water, and biomass in less than six months according to standard ISO 14855 and a mineral filler in proportions between 20% and 45% by weight with respect to the total weight of said bioplastic selected from the group of carbonates or mineral salts, wherein said bioplastic is composed of polylactic acid (PLA) in proportions between 5% and 15% by weight with respect to the total weight of said bioplastic, and of a biodegradable elastomeric polymer in proportions between 50% and 75% by weight with respect to the total weight of said bioplastic, and wherein the cartridge case and case base are made of a material comprising an elastomeric bioplastic of vegetable origin in proportions between 95% and 100% by weight with respect to the total weight of the material, plus a mineral filler in a maximum of 5% by weight with respect to the total weight of said material.
2. The ammunition, according to claim 1, wherein the thickness of the cartridge case wall is comprised between 0.5 and 2 mm.
3. The ammunition, according to claim 1, wherein the specific weight of the mixtures ranges between 0.6 and 2 g/cm3.
4. The biodegradable ammunition, according to claim 1, wherein said bioplastic comprises at least one elastomeric polymer of vegetable origin selected from rubber, latex or a mixture thereof.
5. The biodegradable ammunition for firearms, according to claim 1, wherein said PLA is extracted from vegetable materials.
6. Biodegradable ammunition for firearms, according to claim 5, wherein said PLA is extracted from vegetable material selected from the group consisting of starches, celluloses and mixtures thereof.
7. The ammunition, according to claim 1, wherein said mineral fillers are mineral filler in the projectile is selected from the group consisting of calcium carbonate, sodium bicarbonate, barium sulphate and mixtures thereof.
8. The ammunition, according to claim 1, wherein the projectile walls form a cavity that houses a dye.
9. The ammunition, according to claim 8, wherein said dye is fluorescent.
10. The ammunition, according to claim 1, wherein said bioplastic is fluorescent or contains or is coated with at least one non-toxic and biodegradable fluorescent pigment.
11. The ammunition, according to claim 1, wherein said gas-forming means comprise gunpowder.
12. The ammunition, according to claim 1, comprising a smaller load by weight of said gas-forming means, with respect to the maximum possible load.
13. The ammunition, according to claim 12, comprising between 20% and 80% by weight of the maximum load of gas-forming means.
14. The ammunition, according to claim 1, wherein the projectile is a piece separated from the cartridge case in contact with the cartridge case and configured to be projected at the time of formation of the gases.
15. The ammunition, according to claim 1, wherein the projectile and the cartridge case are delimited in a single body through breaking means.
16. The ammunition, according to claim 15, wherein said breaking means comprise a break line or a plurality of break points.
17. The ammunition, according to claim 16, wherein said break line is a narrowing in the body wall.
18. The ammunition, according to claim 1, wherein said projectile comprises a blunt end configured to minimize penetration capacity during impact.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) What follows makes reference to figures that help to better understand the description and show a specific, non-limiting mode of embodiment of the object of the present invention.
(2)
(3)
(4)
(5)
(6)
(7) The following numbered elements appear in said figures: 1) Cartridge case 2) Case base 3) projectile (independent piece of the cartridge case) 4) set of cartridge case and case base (one piece) 5) Cartridge case and projectile head forming a single piece 6) hollow projectile head 7) longitudinal break lines on the projectile head 8) part of the projectile in ammunition with a cartridge case and projectile forming a single piece 9) Break line that delimits the cartridge case and projectile.
DETAILED DESCRIPTION OF THE INVENTION
(8) Bioplastics
(9) The present invention therefore relates to non-lethal ammunition formed essentially by a biodegradable bioplastic. A bioplastic is a plastic of natural origin produced by a living organism and is biodegradable in nature and does not require adding catalysts to the mixture for biodegradation. In the present invention, bioplastics is understood to be the polymers that fulfil Standard EN 13.432:2000, i.e. those that are biodegraded after firing to 90% by weight in less than six months according to Standard ISO 14855, i.e. those in which 90% of their mass by weight is transformed into carbon dioxide, water and biomass in 180 days. Preferably, at least 90% by weight is disintegrated in less than 12 weeks, to a size smaller than 2 millimetres, in accordance with ISO 16.929. The final products of aerobic degradation of the test material are: carbon dioxide, water, the mineral salts and the new microbial cellular constituents (biomass).
(10) Additionally, other biodegradability standards, drafted by various normalisation bodies (ISO, CEN, ASTM, DIN, etc.), have various classification criteria: medium where the biodegradation occurs, chosen measurement variable, presence or absence of oxygen in the medium, etc. The international standards most widely used to determine the biodegradability and/or compostability of the plastic materials are as follows: UNE-EN-ISO 14852:2005: Determination of the final aerobic biodegradability of plastic materials in an aqueous medium. Method according to the analysis of the carbon dioxide generated (ISO 14852:1999). Therefore, in one embodiment of the invention, said material is biodegradable in accordance with standard UNE-EN-ISO 14852:2005 according to analysis method ISO 14852:1999. UNE-EN-ISO 14855:2005: Determination of the final aerobic biodegradability and disintegration of plastic materials in controlled composting conditions. Method according to the analysis of the carbon dioxide generated (ISO 14855:1999). Therefore, in one embodiment of the invention said material is biodegradable in accordance with standard UNE-EN-ISO 14855:2005 according to analysis method ISO 14855:1999. UNE-EN-ISO 17556:2005: Determination of the final aerobic biodegradability in the ground by measuring oxygen demand in a respirometer or by means of the amount of carbon dioxide generated (ISO 17556:2003). Therefore, in one embodiment of the invention, said material is biodegradable in accordance with standard UNE-EN-ISO 17556:2005 according to analysis method ISO 17556:2003.
(11) These testing standards are based on the fact that, during biodegradation of the test material in the presence of oxygen, carbon dioxide, water, mineral salts and new biomass are generated as products. The percentage of biodegradation is calculated based on the ratio between the carbon dioxide generated from the test material and the maximum theoretical amount of carbon dioxide that can be produced from the test material.
(12) The requirements that must be fulfilled by a plastic product in order to be compostable are those established by European Standard EN 13.432, as follows: Analysis of the material: consists of analysing the material in order to see its content in heavy metals, total organic carbon, total nitrogen, etc. Biodegradability: the standard establishes the criterion that the container must be biodegraded to at least 90% in six months. To verify biodegradability, it recommends that Standard ISO 14855 preferably be followed. Disintegration: it is verified whether the material is capable of degrading physically to fragments less than 2 mm in size. Standard ISO 16.929. Compost quality: it is determined by comparing compost that includes plastic samples and a blank (compost without samples). Different parameters are analysed (metals, calcium, phosphorus, potassium, etc.) to ensure that the compost is suitable for agriculture. Ecotoxicity tests are also conducted on plants, analysing their growth on a substrate to which compost with plastic waste has been added and on a substrate without said waste. OECD Test 208.
(13) In one embodiment of the invention, the material fulfils OECD Test 208. In another embodiment of the invention, the material is compostable in accordance with standard EN 13.432.
(14) The term non-lethal is understood, in accordance with its general use in the arms industry, to be ammunition intended for incapacitate the target, minimising casualties and permanent personal damage, for example, by minimising fragmentation and/or penetration (US Department of DefenceDoD). In accordance with the present invention, non-lethal also includes training or low-firing ammunition that projects projectiles. It is ammunition containing a small gunpowder load and/or configured to break or ricochet upon impact without excessively penetrating the target. It also includes tracer ammunition. The present invention includes, for example, ammunition for firearms such as, inter alia, pistols, revolvers, rifles, carbines, submachine guns, machine guns, grenade launchers, armour-piercing ammunition or long range snipers.
(15) The present invention makes it possible to fire a projectile in real fire conditions, but without lethal capacity, in order to become familiarised with the use of weapons, adapt to shooting sensations and train in the use of the weapons, such as the variety of reduced-load firing ammunition.
(16) Another variety is intended for training with real forces without inflicting blunt trauma, minimising pain to a minimum and without causing serious bodily injury. Security forces train in their uniform and with the official equipment and compulsory accoutrements with which they address real situations, due to which the ammunition we present does not represent danger or serious injuries while faithfully reproducing a situation of real danger. Bullets in this type of ammunition may be solid, hollow, with dyes in their interior, fluorescent for work at night or frangible on impact.
(17) It should be noted that the design of the projectile point, mass and impact speed directly affects their penetration capacity and, therefore, deadliness. In the non-lethal and biodegradable variety of ammunition we present, the ammunition intended for use against real forces will have a blunt head, light weight and low gunpowder load in order to achieve the desired ballistic effect while avoiding penetration or serious bruising.
(18) The ammunition of the present invention has scarce or no penetration capacity, is not traumatic, does not incapacitate the target, does not inflict serious injuries on impact beyond cutaneous erosions and must be compatible with a series of automatic and semi-automatic weapons. The objective is to feel an impact with controlled power to make the training realistic.
(19) On the contrary, non-lethal and biodegradable ammunition, for training with bullseyes, will be pointed, or more aerodynamic, similar in design to conventional real ammunition and have a greater gunpowder load with the objective of fulfilling the use for which is intended.
(20) The advantages offered by the present invention over the aforementioned drawbacks are based on a biodegradable bioplastic preferably composed of biodegradable polymers of vegetable origin, such as PLA (polylactic acid), which preferably also comprises elastomeric polymers of vegetable origin such as rubber, latex or mixtures thereof. It also comprises an inert salt filler that solves the pollution problem once fired. Said filler is an inert and non-toxic mineral filler of the group of carbonates and mineral salts, such as, for example, calcium carbonate, sodium bicarbonate or barium sulphate, or a mixture thereof.
(21) Moreover, another advantage is that the ammunition of the invention is suitable for all types of calibres and firearms, since its biodegradability characteristic will never be affected by design, shape or calibre, regardless of whether they are weapons of small calibre or for personal defence, recreational shooting guns, shotguns or even weapons of war or machine guns. Neither will the biodegradability characteristic be affected by the use made of the ammunition in the different existing varieties of ammunition, whether short range ammunition, training ammunition or tracer bullets.
(22) Petroleum-derived plastic cartridges are highly pollutant both in their manufacture and in their degradation. In general, they have major drawbacks that are resolved in our invention. This invention relates to clean and odourless biodegradation produced by microorganisms, fungi and algae. The biodegradable ammunition for firearms of this invention does not attract insects and small rodents for consumption thereof.
(23) The ammunition of the invention is biodegradable and stems from renewable energy sources that minimise environmental pollution, both in the obtainment of the raw material and in the manufacture and subsequent disappearance thereof from the environment by biodegradation, due to being based on the extrusion and injection of biodegradable bioplastics and thermoplastics. As a result, this invention provides cartridges for firearms having the same physicomechanical characteristics as conventional petrochemical plastics, or metal cartridges, but adding the condition of being biodegradable.
(24) Bioplastics are preferably polymers of vegetable origin comprising a maximum of 99% of the mixture, plus an inert and non-toxic mineral filler of the group of carbonates and mineral salts, such as calcium carbonate, sodium bicarbonate or barium sulphate, or mixtures thereof. This group includes, inter alia, PLA (polylactic acid) type bioplastics, copolymer polyesters of the polyhydroxybutyrate (PHB) or polyhydroxyvalerate (PHV) type and pullulan (a polysaccharide).
(25) In accordance with an alternative embodiment, the ammunition of the present invention comprises, besides bioplastic and the inert and non-toxic mineral filler, small amounts (no more than 10% by weight with respect to the total weight of the material) of thermoplastic polymers accompanied by a catalyst that triggers its biodegradation, for example, by means of oxo-degradation or photofragmentation or oxo-biodegradation. Non-limiting examples of these materials are conventional plastics such as, inter alia, PET, polyethylene (PE), polypropylene (PP), terephthalate polybutylene polycarbonate (PC-PBT), styrene, butadiene acrylonitryl-alpha polycarbonate (ABS-PC) and polyvinyl chloride (PVC), always added in combination with a catalyst, or degrading additive, that sensitises them such that ultraviolet solar radiation catalyses their degradation to progressively smaller pieces. Therefore, the biodegradation phenomenon refers to the digestion of the material by the biomass to generate carbon dioxide, water, mineral salts and more biomass (new microbial cellular constituents). These microorganisms produce enzymes that catalyse the rupture of the bioplastics into units more susceptible of being assimilated by microorganisms to produce biomass. On the contrary, biodegradation occurs in compound materials consisting of a biodegradable component and a non-biodegradable component such as, for example, a mixture of PLA or bioplastics based on starch and PP (propylene), a PVC-like conventional plastic, in a ratio of biodegradable material of at least 90% of the mixture. The rest of the material may be the mineral or a conventional thermoplastic and a catalyst to potentiate its biodisintegration. In accordance with one embodiment, the material comprises between 1% and 10% by weight with respect to the total weight of said thermoplastic polymer material and between 0.5% and 3% of an oxidising catalyst.
(26) The ammunition of the invention must have an adequate specific weight, sufficiently high to be projected with precision, but sufficiently low to avoid penetrating the target and causing trauma or serious injuries. Acceptable ranges for the present invention are between 0.6 g/cm.sup.3 to 6.0 g/cm.sup.3. In accordance with a particular embodiment, the range is situated between 0.6 g/cm.sup.3 and 2.0 g/cm.sup.3, more particularly between 0.7 g/cm.sup.3 to 1.8 g/cm.sup.3, more particularly between 0.8 g/cm.sup.3 and 1.7 g/cm.sup.3.
(27) The ammunition of the invention is composed of bioplastics preferably formed by elastomeric polymers of vegetable origin such as: rubber, latex or mixtures thereof. In accordance with a preferred embodiment, bioplastic is found in a proportion between 50% and 100% by weight. In accordance with another preferred embodiment, the bioplastic is PLA extracted from vegetable matter such as, for example, that selected from the group consisting of starches, celluloses and mixtures thereof. In accordance with another particular embodiment, the bioplastic is found in a proportion between 60% and 95% by weight. In accordance with another particular embodiment, the bioplastic is found in a proportion between 65% and 90% by weight.
(28) Configurations of the Invention
(29) The cartridges of biodegradable firearms proposed in this invention are composed of a cartridge case (1), a case base (2) and a projectile (3), for example, as shown in
(30) The projectile (3) or (8) of the invention comprises a bioplastic and an inert and non-toxic mineral filler. Other parts of the ammunition may be made of other materials such as, for example, metal, preferably brass. In accordance with an alternative embodiment, the case base (2) is made of metal, preferably brass. Alternatively, the case base and the cartridge case are both made of metal.
(31) In accordance with an alternative embodiment of the invention, the composition of the cartridge case, the case base or both comprise at least 30% of a bioplastic of which at least 90% is transformed into carbon dioxide, water and biomass in less than six months according to Standard ISO 14855 and up to 70% of one or more inert and non-toxic minerals, each selected from the group of carbonates or mineral salts.
(32) In accordance with another alternative embodiment, the ammunition comprises a metal case base, and the composition of the projectile and the composition of the cartridge case, each independently forming at least 30% of a bioplastic of which at least 90% by weight is transformed into carbon dioxide, water and biomass in less than six months according to Standard ISO 14855 and up to 70% of one or more inert and non-toxic mineral fillers, each selected from the group of carbonates or mineral salts. In a particular embodiment, the composition of the projectile and the composition of the cartridge case are the same, preferably wherein at least 90% of the composition of the projectile and of the cartridge case is the sum of said biodegradable plastic and said one or more inert and non-toxic mineral fillers.
(33) In accordance with a particular embodiment, different parts of the ammunition comprise different materials.
(34) The ammunition of the present invention may adopt various configurations. One possibility is the usual configuration, which corresponds to
(35) A more specific, non-limiting embodiment of this configuration exemplified in
(36) In an alternative embodiment, the ammunition of the invention comprises a metal case base, and wherein the composition of the projectile and the composition of the cartridge case each independently comprises at least 30% of a bioplastic, of which at least 90% by weight is transformed into carbon dioxide, water and biomass in less than six months according to standard ISO 14855 and up to 70% of one or more inert and non-toxic mineral fillers, each selected from the group of carbonates or mineral salts in the case of the projectile and up to 20% of one or more inert and non-toxic mineral fillers, each selected from the group of carbonates or mineral salts in the case of the cartridge case.
(37) In another alternative embodiment, in the ammunition of the invention the composition of the cartridge case, the case base or both comprises at least 30% of a bioplastic of which at least 90% by weight is transformed into carbon dioxide, water and biomass in less than six months according to standard ISO 14855 and up to 20%, preferably 10%, preferably between 0% and 5%, of one or more inert and non-toxic mineral fillers, each selected from the group of carbonates or mineral salts.
(38) In another alternative embodiment of the invention, in the ammunition the cartridge case and base case are made of a material comprising an elastomeric polymer of vegetable origin in proportions between 40% and 90% by weight with respect to the total weight of the material, plus a mineral filler in a maximum of 60% by weight with respect to the total weight of said material; and the projectile (3) is made of a material comprising a bioplastic composed of PLA in proportions between 50% and 100% by weight with respect to the total weight of said material, and a mineral filler in proportions between 0% by 10% by weight with respect to the total weight of said material.
(39) In another embodiment, the case base is metallic and the composition of the cartridge case comprises at least 30% of a bioplastic, of which at least 90% by weight is transformed into carbon dioxide, water and biomass in less than six months according to standard ISO 14855, and up to 20%, preferably 10%, preferably between 0% and 5%, of one or more inert and non-toxic mineral fillers, each selected from the group of carbonates or mineral salts. In another embodiment the projectile comprises a bioplastic exclusively made of one or more elastomers, preferably in a maximum of 30% by weight.
(40) Both the cartridge case (1), the case base (2) and the projectile (3) can be manufactured in accordance with any of the already known processes, preferably the injection moulding method.
(41) The projectile is introduced by pressure through the neck of the cartridge case, leaving the mouth of the cartridge case hermetically sealed. The case base will be coupled to the cartridge case, which will contain the fulminant percussion cap, also leaving this part and, thus, the entire assembly, hermetically sealed.
(42) A one-piece cartridge case with base case (4), and the projectile (3), can also be manufactured, which are subsequently assembled according to methods already known in the state of the art (see
(43) In another particular embodiment, the projectile and the cartridge case are manufactured as a single piece (5), wherein the projectile (8) and the cartridge case are delimited by breaking means (10), as shown in
(44) Despite forming a single piece, the projectile and the cartridge case may be made of different materials, for example, if it is manufactured by the double injection moulding system. In this manner, a single piece can be obtained wherein the cartridge is flexible and non-frangible, and the projectile is frangible. It also enables the obtainment of specific configurations such as, for example, that the projectile is heavier and/or has a different colour (and/or fluorescent). Thus, in accordance with a particular embodiment, the ammunition of the present invention comprises a projectile and a cartridge case manufactured in a single piece (5), and a case base (2), wherein the cartridge case and case base are made of a material comprising an elastomeric bioplastic of vegetable origin, for example, latex-derived rubber, in proportions between 95% and 100% by weight with respect to the total weight of the material, plus a mineral filler in a maximum of 5% by weight with respect to the total weight of said material; and the projectile (3) is made of a material comprising a bioplastic composed of PLA in proportions between 5% and 15% by weight with respect to the total weight of said material and of a biodegradable elastomeric polymer (for example, a rubber of vegetable origin) in proportions between 50% and 75% by weight with respect to the total weight of said material; and a mineral filler, for example calcium carbonate, in proportions between 20% and 70% by weight with respect to the total weight of said material.
(45) In one embodiment of the invention, the projectile is hollow and houses one or more products in its interior. In accordance with this embodiment, the projectile walls form a cavity that houses, for example, a dye such that, on impact, the projectile releases the dye, marking the bullseye. In accordance with one embodiment of the invention, said dye may be a powder, a gel or a liquid, inter alia, comprising some type of dye, and includes fluorescent dyes, wherein said bioplastic is fluorescent or contains or is coated with non-toxic and biodegradable fluorescent pigment.
(46) In addition to reducing the amount of gunpowder, low-power firing can be achieved by thickening the cartridge case walls, thereby limiting the space available for the gas-forming means (for example, gunpowder). This also enables the cartridge case to surprisingly maintain features similar to those of metal cartridge cases. These cartridge cases, made of biodegradable polymers and with thicker walls, support manufacturing better, enabling a tighter fit with the projectile and, therefore, a better use of the gases formed during firing. They also provide a more resistant cartridge case. Moreover, this configuration generates sufficient pressure during firing to activate the automatic reloading system, which is a problem with other training ammunition. Therefore, in accordance with a preferred embodiment, the thickness of the cartridge case walls is comprised between 0.3 and 3 mm, preferably between 0.3 and 2 mm, more preferably between 0.5 and 2 mm, more preferably between 0.8 and 2 mm.
(47) In addition to the aforementioned configurations, the ammunition of the invention comprises gas-forming means, preferably gunpowder. In order to minimise damage and ensure maximum avoidance of casualties or irreversible damages, the ammunition of the invention comprises a smaller load by weight of said gas-forming means, with respect of the maximum possible load, for example, between 20% and 80% by weight of the maximum load of gas-forming means.
(48) The ammunition of the present invention may also be blank ammunition, as exemplified in